Mosa GE 12054 HBS Use And Maintenance Manual Spare Parts Catalogs
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Mosa GE 12054 HBS Use And Maintenance Manual Spare Parts Catalogs

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GE 12054 HBS
259349003 - GB
0 1 1 3
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOGS
© MOSA 23/01/13 25934M00
preparato da UPT
approvato da DITE

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Summary of Contents for Mosa GE 12054 HBS

  • Page 1 GE 12054 HBS 259349003 - GB 0 1 1 3 USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS © MOSA 23/01/13 25934M00 preparato da UPT approvato da DITE...

  • Page 3: Description Of The Machine

    GE 12054 HBS DESCRIPTION OF THE MACHINE REV.0-01/13 The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise.
  • Page 5 · Competent support in the solution of problems; ofthe International Certification Network IQNet, · Information and training in the correct applicatio- awarded the official approval to MOSA after an- nand use of the products to assure the security examination of its operations at the head office ofthe operator and protect the environment;...
  • Page 6 GE 11000 HBS/GS INDEX GE 12000 HBS/GS GE 12054 HBS REV.0-06/10 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL DATA M 2 - 2.1 SYMBOLS AND SAFETY PRECAUTIONS M 2.5 -….
  • Page 7 (see page M1.1). All rights are reserved to said Company.  It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.

  • Page 8: Notes About The Manual

    Notes REV.0-10/02 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will...
  • Page 9 CE MARK REV.5-03/11 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.

  • Page 10: Dichiarazione Di Conformita

    BCS S.p.A. declara bajo su responsabilidad que la máquina: GRUPPO ELETTROGENO DI SALDATURA / WELDING GENERATOR GRUPPO ELETTROGENO / POWER GENERATOR Marchio / Brand : MOSA Modello / Model : Matricola / Serial number: è conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche: est en conformité...
  • Page 11 GE 12054 HBS Technical data REV.0-01/13 Technical Data GE 12054 HBS GENERATOR *Stand-by three-phase power 13 kVA (10.4 kW) / 400 V / 18.7 A *PRP three-phase power 11.5 kVA (9.2 kW) / 400 V / 16.6 A *PRP single-phase power...

  • Page 12: Symbols In This Manual

    SYMBOLS AND SAFETY PRECAUTIONS REV.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS DANGEROUS The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things.

  • Page 13: Symbols And Safety Precautions

    SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.
  • Page 14 INSTALLATION AND ADVICE BEFORE USE REV.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the ma- chine, in the place where it is used as generator group and/or welder. Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke, avoid flames, sparks or electric tools when fueling.

  • Page 15: Gasoline Engines

    INSTALLATION AND ADVICE REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. GASOLINE ENGINES Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area.
  • Page 16 GE 11000 HBS/GS Installazione e dimensioni Luftzirkulation und abmessungen Installation and dimensions Instalación y dimensiones GE 12000 HBS/GS Installation et dimensions GE 12054 HBS REV.0-06/10 M1.4 M1.4 1320...
  • Page 17 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
  • Page 18 TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
  • Page 19 ASSEMBLY CTM 10 REV.1-06/10 Note: Lift the machine and assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine mo- vements.
  • Page 20 GE 7554 HBS SETTING-UP THE UNIT (GASOLINE ENGINES) GE 7554 HBS-L GE 12054 HBS REV.0-01/13 ENGINE WITH OIL ALERT DEVICE BATTERY WITHOUT MAINTENANCE The OIL ALERT device will stop the engine in case Connect the cable + (positive) of no oil or insufficient amount of oil in the engine.

  • Page 21: Starting The Engine

    GE 11000 HBS/GS STARTING AND STOPPING THE ENGINE GE 12000 HBS/GS GE 12054 HBS REV.0-06/10 Check daily MAX. Before operating the generating set, place the accelerator lever on the “MAX” position and leave it on that position during all the work.
  • Page 22 Comandi Bedienelemente Controls Mandos GE 12054 HBS Commandes REV.0-09/10 Pos. Descrizione Description Description Referenzliste Presa di corrente in c.a. A.C. socket Prises de courant en c.a. Steckdose AC Comando acceleratore Throttle lever Levier des gaz Gashebel Filtro aria motore Engine air filter...
  • Page 23 Using the generator REV.3-11/11 are the same. WARNING + In the absence of a load, the values for voltage and frequency can be greater than their nominal values. See It is absolutely forbidden to connect the unit sections on VOLTAGE and FREQUENCY. to the public mains and/or another electrical power source .
  • Page 24 Using the generator REV.1-09/05 The frequency, and therefore the number of motor SINGLE-PHASE LOADS revolutions, is maintained constant by the motor’s speed Power to monophase utilities by means of three-phase regulation system. generators requires some operating limitations. Generally, this regulator is of a mechanical type and - In single-phase operation, the declared voltage presents a droop from no-load to nominal load which tolerance can no longer be maintained by the regulator...

  • Page 25: Differential Switch

    Using the generator REV.1-09/05 DIFFERENTIAL SWITCH USAGE WITH EAS AUTOMATIC START-UP PANEL The differential switch or differential relay guarantee The electricity-generating group in combination with the protection against indirect contacts due to malfunction EAS automatic start-up panel forms a unit for distributing currents towards the ground.
  • Page 26 PROTECTIONS INSULATION MONITORING 39.10 REV..0-05/01 USE OF SRI/D3 MODEL NOTE - To vary the regulation call our Technical Assist- ance Department Don not intervene on the setting of the protection - The warning light ON shows that the device is switch.

  • Page 27: Troubleshooting

    GE 11000 HBS/GS TROUBLE-SHOOTING GE 12000 HBS/GS 40.2 GE 12054 HBS REV.0-06/10 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention mo- ving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
  • Page 28 MAINTENANCE REV.0-06/10 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.

  • Page 29: Gasoline Engine

    STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 30 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.
  • Page 31 ELECTRICAL SYSTEM LEGENDE REV.9-06/11 : Alternator : Stop push-button : Choke button : Wire connection unit : Ignition coil : Switch CC/CV : Capacitor : Spark plug : Connector – wire feeder : G.F.I. : Range switch : 420V/110V 3-phase transformer : Welding PCB transformer : Oil shut-down button : Switch IDLE/RUN : Fuse : Battery charge diode : Hz/V/A analogic instrument : 400V 3-phase socket : Relay : EMC filter : 230V 1phase socket : Resistor : Wire feeder supply switch : 110V 1-phase socket : Sparkler reactor : Wire feeder socket : Socket warning light : Output power unit : DSP chopper PCB : Hour-counter : Electric siren : Power chopper supply PCB : Voltmeter : E.P.4 engine protection : Switch and leds PCB : Welding arc regulator : Engine control PCB W6 : Hall sensor...
  • Page 32 Stromlaufplan GE 11000 HBS/GS Schema elettrico Electric diagram Esquema eléctrico GE 12000 HBS/GS 61.1 Schemas electriques GE 12054 HBS REV.0-06/10...
  • Page 33 Stromlaufplan Schema elettrico Electric diagram Esquema eléctrico GE 12054 HBS 61.2 Schemas electriques REV.1-01/13...

  • Page 34: Spare Parts List

    SPARE PARTS LIST REV.0-03/00 The manufacturer guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement spare parts is required, always ask for genuine parts only.  The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
  • Page 35 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios GE 12054 HBS Table piéces de rechange REV.1-01/13...
  • Page 36 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios GE 12054 HBS 11.1 Table piéces de rechange REV.0-06/11 Pos. Cod. Descr. MGR0143100 ALTERNATORE M259112058 PROTEZIONE CALORE SILENZIAT. M259302050 SILENZIATORE DI SCARICO M259302062 SQUADRETTA SUPP.SILENZ.SCARICO M259302200 MOTORE HONDA GX630R M256001035 ANTIVIBRANTE...
  • Page 37 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios GE 12054 HBS Table piéces de rechange REV.1-01/13...
  • Page 38 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios GE 12054 HBS 12.1 Table piéces de rechange REV.0-06/11 Pos. Cod. Descr. Note M259102025 RUBINETTO CARBURANTE MGR0029162 COPERCHIO ISPEZIONE BATTERIA M372859150 BATTERIA M259348015 FIANCATA CARENATURA LATO BATTERIA M107509005 GUARNIZIONE M259348247 PARATIA CHIUSURA POST. GENERATORE...
  • Page 39 CTM 10 M259100130 REV.1-06/10 Pos. Rev. Cod. Descr. Descr. Note M219861159 MANOPOLA IMPUGNATURA KNOB M259101051 MANIGLIA/PIEDE DI STAZIONAM. HANDLE / PARKING STAND M259101160 ASSALE AXLE M6075020 COPIGLIA PIN, SPLIT M102042490 RUOTA WHEEL M107012150 CAVALLOTTO U-BOLT...
  • Page 42 MOSA div. della BCS S.p.A. Stabilimento di Viale Europa, 59 20090 Cusago (MI) Italia Tel. + 39 - 0290352.1 Fax + 39 - 0290390466...

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