Fayat Group DYNAPAC CC1100 VI Manuals

Manuals and User Guides for Fayat Group DYNAPAC CC1100 VI. We have 1 Fayat Group DYNAPAC CC1100 VI manual available for free PDF download: Instruction Manual

Fayat Group DYNAPAC CC1100 VI Instruction Manual (240 pages)

Engine Kubota D1703/D1803/V2203/V2403

Brand: Fayat Group | Category: Construction Equipment | Size: 15 MB

Table of Contents
3
Introduction
15
The Machine
15
Intended Use
15
Training
15
Signal Symbols and Meaning
15
Safety Information
15
General
16
CE Marking and Declaration of Conformity
17
Safety - General Instructions
19
Safety - When Operating
21
Work Driving
21
Driving Near Edges
22
Safety (Optional)
23
Edge Cutter/Compactor
23
Chip Spreader
24
Special Instructions
25
Standard Lubricants and Other Recommended Oils and Fluids
25
Higher Ambient Temperatures, above +40°C (104°F)
25
Lower Ambient Temperature - Freeze Risk
25
Temperatures
25
High Pressure Cleaning
26
Fire Fighting
26
Fire Extinguisher
26
Roll over Protective Structure (ROPS)
26
Battery Handling
27
Jump Starting
27
Technical Specifications
29
Vibrations - Operator Station
29
Noise Level
29
Dimensions, Top View (CC1100VI - CC1200VI)
30
Dimensions, Top View (CC1300VI - CC1400VI)
31
Dimensions, Side View (CC1100VI - CC1200VI)
32
Dimensions, Side View (CC1300VI - CC1400VI)
33
Weights and Volumes
34
Working Capacity
34
General
37
CO 2 -Emission
37
Tightening Torque
38
Foldable ROPS - Bolts
39
Hydraulic System
39
Slopes
40
Machine Description
41
Diesel Engine
41
Electrical System
41
Propulsion System/Transmission
41
Brake System
41
Steering System
41
Rops
41
Identification
42
Product and Component Plates
42
Product Identification Number on the Frame
43
Explanation of 17PIN Serial Number
43
Machine Plate
44
Engine Plates
44
Location - Decals (CC1100 VI / CC1200 VI)
47
Location - Decals (CC1300 VI / CC1400 VI)
49
Location - Decals, CALIFORNIA
50
Safety Decals
50
Info Decals
54
Instruments/Controls
55
Locations - Control Panel and Controls
55
Function Description
56
Function Description - Alarm
57
Machine Alarm
58
Functional Description - Membrane Panel
59
Function Description, Buttons on Forward / Reverse Lever
61
Speed Adjustment and Vibration Frequency
62
With Single Amplitude)
62
Mechanical Speed Control
62
Electronic Speed Control
62
Navigation Submenus
63
Function Description - Display
63
Display Explanations
63
Transport Mode
64
Submenu - Regeneration (D1803 (Tier 4F / Stage V) / V2403-CR (Tier 4F / Stage V))
65
Soot
65
Submenu - Error Code List
67
User Settings
68
Service Menu
69
Working Mode, Vibration
70
Working Mode, Vibration with Dual Amplitudes (Optional) (CC1300 VI - 1400 VI with V2403-CR (Tier 4F / Stage V) Engine)
71
Working Mode - Edge Cutter
72
Working Mode - Chip Spreader
73
Asphalt Temperature Meter (Optional)
74
Operator Help When Starting
75
Operator Help Workmode
75
Electrical System
76
Fuses on Machine
76
Fuses at Battery Master Disconnect Switch
77
Relays on Machine
78
Operation
81
Before Starting
81
Master Switch - Switching on
81
Driver Seat - Adjustment
82
Parking Brake - Check
83
Reserve Brake - Control
84
Instruments and Lamps - Checking
84
Interlock
85
Operator Position
85
Adjusting the Off-Set
86
Flow Divider (Optional)
86
Parking Brake - Check
87
Reserve Brake - Control
87
Starting
88
Starting the Engine
88
D1703 / V2203-M-E3B (Stage IIIA)
88
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
88
Driving
90
Operating the Roller
90
D1703 / V2203-M-E3B (Stage IIIA)
90
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
90
Interlock/Emergency Stop/Parking Brake - Check
91
Edge Cutting (Optional)
92
Vibration
93
Manual/Automatic Vibration
93
Braking
94
Normal Braking
94
Emergency Braking
94
Switching off
95
D1703 / V2203-M-E3B (Stage IIIA)
95
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
95
Parking
96
Chocking the Drums
96
Battery Disconnector
96
Long-Term Parking
97
Engine
97
Battery
97
Air Cleaner, Exhaust Pipe
97
Fuel Tank
97
Hydraulic Reservoir
97
Steering Cylinder, Hinges, Etc
98
Watering System
98
Hoods, Tarpaulin
98
Miscellaneous
99
Lifting
99
Locking the Articulation
99
Lifting the Roller
100
Lifting the Roller with a Single -Point Lift (Optional) (CC1100/C VI - CC1200/C VI Only)
101
Unlocking the Articulation
101
Towing/Recovering
102
Release the Brakes
102
Towing the Roller
103
Short Distance Towing with Switched off Engine
104
Transport
105
Securing
106
CC1100/C VI - CC1200/C VI for Loading
106
Securing
108
CC1100/C VI - CC1200/C VI for Loading (Side Along the Trailer)
108
Securing
110
CC1100/C VI - CC1200/C VI for Loading
110
(Side Along the Trailer)
110
Securing
112
CC1100/C VI - CC1200/C VI for Loading (Side Across the Trailer)
112
Securing
114
CC1300/C VI - CC1400/C VI for Loading
114
Foldable ROPS
116
Operating Instructions - Summary
117
Preventive Maintenance
119
Acceptance and Delivery Inspection
119
Warranty
119
Maintenance - Lubricants and Symbols
121
Maintenance Symbols
123
Maintenance - Maintenance Schedule
125
Service and Maintenance Points
125
General
126
Every 10 Hours of Operation (Daily)
126
After the FIRST 50 Hours of Operation
127
Every 50 Hours of Operation (Weekly)
127
Every 250 / 750 / 1250 / 1750 Hours of Operation
127
Every 500 Hours of Operation
128
Every 1000 Hours of Operation
129
Every 1500 Hours of Operation (Only Tier 4F / Stage V (28 Kw) / Stage V (37 Kw))
129
Every 2000 Hours of Operation
130
Every 3000 Hours of Operation
131
Every 12Th Month (Annually)
132
Every 24Th Month (Every Other Year)
132
Service - Checklist
133
Maintenance - Every 10H
135
Check - Coolant System
136
Diesel Engine Check Oil Level
136
Hydraulic Reservoir, Level Check - Filling
138
Air Circulation - Check
138
Fuel Tank - Filling
139
Water Tank - Filling
139
Check / Clean, Sprinkler System / Drum
140
Sprinkler - Drain / Anti-Freeze
140
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
141
Scrapers, Fixed Checking - Setting
142
Scrapers, Spring-Action (Optional) Checking - Adjustment
142
Brakes - Check
143
Maintenance, First 50H
145
Engine Oil and Oil Filter - Change
145
Replacing the Hydraulic Oil Filter
148
Bolted Joints Check
149
Maintenance - Every 50H
151
Air Cleaner Check Main Filter
151
Steering Cylinder and Steering Joint - Lubrication
152
Checking the Fuel Hoses and Hose Clamps
153
Water Separator - Draining (on Machines Equipped with This)
154
Maintenance - Every 250H
155
Battery - Check Condition
155
Engine Oil and Oil Filter - Change
156
Air Cleaner - Cleaning
158
Replacing Belts/Checking the Belt Tension
158
Check - Coolant System
160
Check - Air Intake Hoses
161
Function of the Cooling Water System (CC1100/C VI - CC1200/C VI)
162
Check - Coolant System
162
Filling Coolant
162
Function of the Cooling Water System (CC1300/C VI - 1400/C VI)
163
Check - Coolant System
163
Filling Coolant
163
Maintenance - 500H
165
Battery - Check Condition
165
Engine Oil and Oil Filter - Change
166
Drum - Oil Level Inspection - Filling
168
Check Rubber Elements and Bolted Joints
169
Hydraulic Reservoir Cap - Check
169
Steering Cylinder and Steering Joint - Lubrication
170
Check - Coolant System
171
Air Cleaner
172
Check - Replacement of Main Filter
172
Air Filter Indicator - Resetting
172
Replacing the Fuel Filter
173
Replacing the Pre-Filter
173
D1703 / V2203-M (Stage IIIA)
174
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
174
Fuel Tank - Cleaning
174
Check - Air Intake Hoses
175
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
176
Replacing Belts/Checking the Belt Tension
177
Checking - Cleaning
178
Maintenance - 1000H
179
Battery - Check Condition
179
Engine Oil and Oil Filter - Change
180
Drum - Oil Level Inspection - Filling
182
Check Rubber Elements and Bolted Joints
183
Hydraulic Reservoir Cap - Check
183
Steering Cylinder and Steering Joint - Lubrication
184
Check - Coolant System
185
Air Cleaner
186
Check - Replacement of Main Filter
186
Air Filter Indicator - Resetting
186
Backup Filter - Change
187
Replacing the Hydraulic Oil Filter
188
Replacing the Fuel Filter
189
Replacing the Pre-Filter
189
D1703 / V2203-M (Stage IIIA)
190
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
190
Fuel Tank - Cleaning
190
Replacing Belts/Checking the Belt Tension
191
Checking - Diesel Engine Valve Clearance
192
Checking - Cleaning
192
Check - Air Intake Hoses
193
Maintenance Measures - 1500 H (Only Tier 4F / Stage V (28 Kw and 37 Kw) and Stage V (37 Kw)
195
Check - Spreader
195
Check - EGR Cooler
195
Checking of Injector Tip
195
Replacing the Oil Separator
195
Maintenance - Every 2000H
197
Battery - Check Condition
197
Engine Oil and Oil Filter - Change
198
Check Rubber Elements and Bolted Joints
200
Hydraulic Reservoir Cap - Check
200
Steering Cylinder and Steering Joint - Lubrication
201
Check - Coolant System
202
Air Cleaner
203
Check - Replacement of Main Filter
203
Air Filter Indicator - Resetting
203
Backup Filter - Change
204
Replacing the Hydraulic Oil Filter
205
Replacing the Fuel Filter
206
Replacing the Pre-Filter
206
D1703 / V2203-M (Stage IIIA)
207
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
207
Fuel Tank - Cleaning
207
Checking - Cleaning
208
Draining Water Tank
209
Cleaning Water Tank
209
Edge Cutter (Optional) - Lubrication
210
Hydraulic Reservoir - Fluid Change
210
Change Drum Oil
212
Checking - Diesel Engine Valve Clearance
212
Replacing Belts/Checking the Belt Tension
213
Steering Joint - Check
214
Maintenance, 3000H
215
Battery - Check Condition
215
Engine Oil and Oil Filter - Change
216
Drum - Oil Level Inspection - Filling
218
Check Rubber Elements and Bolted Joints
219
Hydraulic Reservoir Cap - Check
219
Steering Cylinder and Steering Joint - Lubrication
220
Check - Coolant System
221
Air Cleaner
222
Check - Replacement of Main Filter
222
Air Filter Indicator - Resetting
222
Backup Filter - Change
223
Replacing the Hydraulic Oil Filter
224
Replacing the Fuel Filter
225
Replacing the Pre-Filter
225
D1703 / V2203-M (Stage IIIA)
226
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
226
Fuel Tank - Cleaning
226
Check - Air Intake Hoses
227
Checking - Cleaning
228
Draining Water Tank
229
Cleaning Water Tank
229
Checking - Diesel Engine Valve Clearance
229
Hydraulic Reservoir - Fluid Change
230
Draining of Water Separator
232
Replacing Belts/Checking the Belt Tension
233
Cleaning of DPF (D1803 and V2403-CR (Tier 4F / Stage V) Only)
234
Checking the EGR System (D1803 and V2403-CR (Tier 4F / Stage V) Only)
234
Checking the Injection Pump (D1703 and V2203-M (Stage IIIA) Only)
234
Steering Joint - Check
234
Maintenance, Every 12Th Month (Annually)
235
Air Cleaner
235
Check - Replacement of Main Filter
235
Air Filter Indicator - Resetting
235
Backup Filter - Change
235
Checking the DPF Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
236
Checking the EGR Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
236
Check the Manifold (D1803, V2403-CR (Tier 4F / Stage V))
236
Maintenance, Every 24Th Month (Every Other Year)
237
Check - Coolant System
237
Check - Air Intake Hoses
238

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Fayat Group DYNAPAC CC1100 VI Manuals

Fayat Group DYNAPAC CC1100 VI Instruction Manual (240 pages)

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