MAHA ZS94 Original Operating Instructions

Barlift, two post inground lifts

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ZS94 | ZS4 | ZS5

Two Post Inground Lifts

Original Operating Instructions

BA320301-en

ZS94 3.5 M

ZS94 3.5 SPU

ZS94 3.5 SU

ZS94 IIK/1.9

ZS94 IIR/1.9

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ZS4 4.0 KS

ZS5 5.0 KS

ZS5 5.0 P

ZS5 5.0 SU

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Summary of Contents for MAHA ZS94

Page 1 ZS94 | ZS4 | ZS5 Two Post Inground Lifts Original Operating Instructions BA320301-en ZS94 3.5 M ZS4 4.0 KS ZS94 3.5 SPU ZS94 3.5 SU ZS5 5.0 KS ZS94 IIK/1.9 ZS5 5.0 P ZS94 IIR/1.9 ZS5 5.0 SU Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte...
Page 2 BA320301-en 2019-11-28 © MAHA Maschinenbau Haldenwang GmbH & Co. KG The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Page 3 Contents Safety ........................5 Introduction ......................5 Symbols ........................5 Intended Use ......................5 Inappropriate Use ..................... 5 Requirements on Operating and Service Personnel ..........5 Safety Instructions for Commissioning ..............6 ...
Page 4 5.13.1 Electrical ........................ 27 5.13.2 Mechanical ......................29 Maintenance ......................30 Annual Inspection ....................30 Maintenance Schedule ................... 31 Care Instructions ....................32 Checking the Fluid Level ..................32 ...
Page 5 Pos: 6 / Te chnisc he Dokum entation/A lle Gerä te/ Überschrif te n/Übersc hriften 1/S/ Überschrift 1: Sicherheit @ 6\mod_ 1174482399906_75.d ocx @ 76962 @ 1 @ 1 Safety Pos: 7 / Te chnisc he Dokum entation/A lle Gerä te/ Überschrif te n/Übersc hriften 1.1/E/Übersc hrif t 1.1: E inf ührung @ 6\m od_1174482219062_ 75.docx @ 76793 @ 2 @ 1 Introduction Pos: 8 / Te chnisc he Dokum entation/A lle Gerä...
Page 6 • have read and understood the operating instructions, especially the instructions what to do in the event of defects or malfunctions, • be on record as having been instructed in safety guidelines, • have practical experience in working with vehicle lifts and the hazards inherent in such equipment.
Page 7 • After positioning the vehicle on the lift secure it against roll-off. • Lifts with runways: make sure the vehicle tyres do not contact the roll-off protection when raising or lowering the lift. • Lifts with runways: modifications (such as usage of extensions) are permissible only under the condition that the functionality of the roll-off protection is maintained (protective position of ≥...
Page 8 • The main switch serves as emergency stop switch. In case of emergency turn it to "0". • Protect the lift against unauthorized usage by padlocking the main switch. • Protect all parts of the electrical equipment from humidity. • Use caution with operating vehicle engines. Danger of poisoning! •...
Page 9 Pressure relief valve A pressure-limiting valve limits the working pressure of the hydraulic system. Pos: 25 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/S/Übersc hrif t 1.1: S ic herhe itsvorschr iften f ür den Um ga ng mit Hydraulik öl @ 16\mod_ 1246607729523_75.d ocx @ 401284 @ 2 @ 1 1.10 Safety Instructions for Handling Hydraulic Fluid Pos: 26 / Tec hnische Dokume ntation/Alle Geräte/Inhalte/Sicherhe it/Inhalt: Sicher heitsvorsc hrif ten für de n Umgang m it Hydrauliköl_ 12p t @ 25\mod_ 1324456399127_75.d ocx @ 1139012 @ @ 1...
Page 10 Pos: 32 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1/B/ Überschrift 1: Bes chre ibung @ 6\mod_ 1174482271453_75.d ocx @ 76889 @ 1 @ 1 Description Pos: 33 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/A/Übersc hrif t 1.1: A llgem eines @ 6\mod_ 1182865005781_75.d ocx @ 97736 @ 2 @ 1 General Information Pos: 34 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0301...
Page 11 Specifications ZS94 Load capacity 3500 kg 4000 kg 5000 kg Columns centre clearance 1350/2300 mm Lifting height (cylinder) max. 1867 mm Installation depth 2390 mm Cylinder diameter 125 mm Raising time 35 s Lowering time (load-dependent) 35 s Motor power 3 kW 5.5 kW...
Page 12 Pos: 43 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1/T/ Überschrift 1: Tra nsport und La gerung @ 20\mod_ 1268732488860_75.d ocx @ 826153 @ 1 @ 1 Transport and Storage Pos: 44 / Tec hnische Dokume ntation/Alle Geräte/Inhalte/Inhalt: Tra nsport und La gerung_12pt @ 26\mod_ 1324468980166_ 75.docx @ 1141285 @ @ 1 Check package to ensure it is complete, in accordance with the order confirmation.
Page 13 Pos: 51 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/B/ Überschrif t 1.1: Bed ien- und A nzeige elemente @ 23\mod_ 1296220301443_ 75.docx @ 968107 @ 2 @ 1 Controls and Indicators Pos: 52 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/K/Üb erschrif t 1.1.1: Kle ine A usführung ( AUF/AB-Hebebühne) @ 30\mod_ 1360832585259_75.d ocx @ 1711335 @ 3 @ 1 5.2.1 Small Version (UP/DOWN Lift) Pos: 53 / Tec hnische Dokume ntation/Hebetechnik/00...
Page 14 LED Code Status / Notice / Error YELLOW GREEN Lighting Flashing 7x Motor temperature Lighting Flashing 8x Switch monitoring "CE Stop" Pos: 56 /----- Forma t-----/MAN UELLER UM BRUCH Se itenumbruch @ 0\m od_1134403577687_ 0.docx @ 1277 @ @ 1 BA320301-en...
Page 15 Pos: 57 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/G/Übersc hrif t 1.1.1: Große Ausf ührung (Fahrfläc hen-H ebebühne) @ 30\mod_ 1360832704815_75.d ocx @ 1711379 @ 3 @ 1 5.2.2 Large Version (Runway Lift) Pos: 58 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Bedie ne inheit groß...
Page 16 LED Code Status / Notice / Error YELLOW GREEN Lighting Ready for operation Lighting Flashing 2x Inputs (Key contact) internal Lighting Flashing 3x Inputs (Key contact) external Lighting Lighting Axle lift not in position Axle lift not in position, below Lighting Flashing 4x CE Stop...
Page 17 Pos: 62 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/F/ Überschrif t 1.1: Fernbed ie nung ( Option) @ 24\mod_ 1303988637956_75.d ocx @ 1000268 @ 2 @ 1 Remote Control (Option) Pos: 63 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Fernbedie nung (Text) HBZ _ 12p t @ 26\m od_1326033712720_ 75.docx @ 1147495 @ @ 1 Controls and Indicators Same assignment as with stationary control unit (large version).
Page 18 Pos: 68 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/F/ Überschrif t 1.1: Flac hträ gerausz üge taus che n @ 42\m od_1428480402754_ 75.docx @ 2226310 @ 2 @ 1 Swapping the Flat Head Supports Pos: 69 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ...
Page 19 Do not open any screws when changing the flat head supports! Pos: 72 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ gera uszüge taus chen ( Bilder 2) @ 42\m od_1423575587510_ 0.docx @ 2199394 @ @ 1 Pos: 73 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: 3200 Flac hträ...
Page 20 1 The support blocks are approved for usage on lifts with a rated load capacity of 3,500 kgs. 2 Always use four original MAHA support blocks of identical size and shape. 3 Do not use support blocks with cracks, broken-off pieces or other damage.
Page 21 Pos: 81.3 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Z uläss iger Bereich ( Tex t) @ 44\m od_1459257598516_ 75.docx @ 2426593 @ 3 @ 1 The support block must be placed fully on the surface without extending byond the edges.
Page 22 Pos: 81.6 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Dia gonal (Text) @ 44\mod_ 1459259263636_75.d ocx @ 2426639 @ 3 @ 1 Diagonal positioning is permissible only with granulate coated surfaces (a). If knobbly pads are used, these must mesh with the support blocks (b). Pos: 81.7 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Dia gonal (Bild er) @ 44\mod_ 1459256609357_ 0.d ocx @ 2425825 @ @ 1 Pos: 81.8 /----- Forma t-----/MAN UELLER UM BRUCH Se itenumbruch @ 0\m od_1134403577687_ 0.docx @ 1277 @ @ 1...
Page 23 Pos: 81.9 /Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Aufna hmek lötze H BZ - Stape ln (Text) @ 44\mod_ 1459262938946_75.docx @ 2426985 @ 3 @ 1 5.7.1 Stacking Two Blocks on Top of Each Other Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ 970045) may be stacked on top of each other, but not more than two blocks per lifting point.
Page 24 Pos: 83 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/V/Übersc hrift 1.1: Vorbere itungen @ 8\m od_1204639543920_ 75.docx @ 155816 @ 2 @ 1 Preparations Pos: 84 / Tec hnische Dokume ntation/Hebetechnik/32 S tempel-Hebebühne n/0001 Stempe l-Hebeb ühnen Alle/Inha lt/Inha lt: Vorbere itungen Stempel-H BZ_12pt @ 26\mod_ 1326277483127_75.d ocx @ 1151531 @ @ 1 Swing Arm Superstructure 1 Fully lower the lift.
Page 25 Pos: 86 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/H/Überschr ift 1.1: Hebe n @ 6\m od_1180960375312_ 75.docx @ 95073 @ 2 @ 1 Raising Pos: 87 / Tec hnische Dokume ntation/Hebetechnik/00 HBZ Alle/Inhalte/Inha lt: Hebe n A lle HBZ_ 12p t @ 27\m od_1327996945113_ 75.docx @ 1523675 @ @ 1 1 To raise the lift, push and hold the RAISE LIFT button, until the desired lifting height is reached.
Page 26 The locking screw for bleeding the cylinder is located on the inside of the cylinder guide and can be accessed through a hole in the head plate (A). On the ZS94 model there is another locking screw located between the mounting screws of the superstructure (B).
Page 27 5.13 Manual Lowering Authorized personnel only! Do not restart the lift before the error has been reme- died. 5.13.1 Electrical Plug block, 4-pin, or manual lowering Standard plug for normal operation Polyester cord for securing the standard plug In case of power failure, unplug the standard plug and plug in the emergency down cable plug.
Page 28 BA320301-en...
Page 29 Pos: 103 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/M/ Überschrif t 1.1.1: M echanisc h @ 30\mod_ 1360837165869_75.d ocx @ 1711555 @ 3 @ 1 5.13.2 Mechanical Pos: 104 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0301 ZS 94 / ZS4 / ZS5/ BA/Inhalt: 3203 M anuelles Absenken ZS ( Bilder) @ 30\mod_ 1353659950252_0.docx @ 1683481 @ @ 1 Pos: 105 /Te chnis che Dok umenta tion/Hebe te chnik/ 32...
Page 30 Pos: 107 /Te chnis che Dok umenta tion/P apierk orb/Überschrifte n/Übersc hrif t 1: Ins ta ndha ltung @ 11\m od_1231318736629_ 75.docx @ 289550 @ 1 @ 1 Maintenance Pos: 108 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Warnung!/Inhalt: Warnung - Haup tschalter a us be i Ins ta ndha ltung_ 12p t @ 26\mod_ 1324465229892_75.d ocx @ 1140563 @ @ 1 Danger! Electric shock hazard! Before doing any maintenance work, turn off the main switch and protect it against tampering.
Page 31 Pos: 113 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/I/ Überschrif t 1.1: I nstandhaltungsplan @ 11\mod_ 1231318919401_75.d ocx @ 289622 @ 2 @ 1 Maintenance Schedule Pos: 114 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0001 S tempe l-Hebebühne n Alle/Inhalt/Inhalt: I nsta ndhaltungsplan Stempel-H BZ_12pt @ 26\mod_ 1326273650740_ 75.docx @ 1151111 @ @ 1 Interval...
Page 32 Pos: 116 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Pf le gehinwe ise @ 15\m od_1245912234854_ 75.docx @ 395780 @ 2 @ 1 Care Instructions Pos: 117 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Pf le ge hinwe ise - A lle Gerä te_ 12pt @ 26\m od_1324468886116_ 75.docx @ 1141252 @ @ 1 •...
Page 33 Pos: 124 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/SCH/ Überschrift 1.1: Sc hmierstelle n @ 14\m od_1241506822762_ 75.docx @ 370057 @ 2 @ 1 Greasing Points Pos: 125 /Te chnis che Dok umenta tion/Hebe te chnik/ 32 Stemp el-Hebeb ühnen/ 0001 S tempe l-Hebebühne n Alle/Inhalt/Inhalt: 3200 S chm ierste llen Stempel-H BZ @ 28\m od_1335184053867_75.d ocx @ 1588853 @ @ 1 •...
Page 34 Pos: 130 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ F/Übersc hrift 1.1: Fehlerbehebung @ 8\mod_ 1206714646748_75.d ocx @ 179620 @ 2 @ 1 Troubleshooting Pos: 131 /Te chnis che Dok umenta tion/Hebe te chnik/Arc hiv/32 Stempe l-Hebeb ühnen/ 1001 ZS S QUARE/BA/Inhalt: 3210 Fehlerbehebung ZS SQ UA RE I+II @ 26\mod_ 1326035685608_75.d ocx @ 1147879 @ @ 1 Error...
Page 35 ZS 94 / ZS4 / ZS5/ BA/Inhalt: 3203 I nha lt der K onformitä tserklär ung ZS/ DV @ 44\mod_ 1455798221690_75.d ocx @ 2404142 @ @ 1 Model: ZS94 / ZS4 / ZS5; DV35 / DV40 / DV50 Designation: Two Post Inground Lift;...

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