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SAB Heli Division mini GENESIS 52 Manual
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SAB Heli Division mini GENESIS 52 Manual

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Summary of Contents for SAB Heli Division mini GENESIS 52

  • Page 2 SAB Heli Division cannot be held responsible for any issues with your model and will not provide support unless you register your model.
  • Page 3 INTRODUCTION GOBLIN MINI GENESIS TECHNICAL SPECIFICATIONS 875mm • AIRFRAME weight: 1080gr (with blades and motor, no battery and electronics). • Cyclic Servos: Micro size 23 mm. • Main rotor diameter: 935mm (with 420 mm blades). • Tail Servo: Mini size 35 mm. •...
  • Page 4 (c) Purchaser Remedy SAB Heli Division’s sole obligation hereunder shall be that SAB Heli Division will, at its option, replace any Product determined by SAB Heli Division to be defective in the event of a defect, this is the Purchaser’s exclusive remedy. Replacement decisions are at the sole discretion of SAB Heli Division. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product.
  • Page 5 NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES INSIDE THE MAIN BOX THERE ARE: * Motor size: 3215-3220; 900-1000 Kv/V. *Generic pliers. Card *Hexagonal driver, size 1.5, 2, 2.5, 3mm. *Speed controller: 6S capable, 60-80 Amps. *4/5mm T-Wrench. *Batteries: 6S 2200/2700 mAh. *5.5mm Socket wrench (for M3 nuts).
  • Page 6 TRANSMISSION GROUP ASSEMBLY Box 2, Bag for page 5 BEARING SUPPORT ASSEMBLY MAIN SHAFT ASSEMBLY Flat Head Cap (H1473-S) Screw M2.5x5 (HC128-S) Serial Number HUB SIDE (H1212-S) Main Shaft (H2024-S) Bearing Support Bearing 16x5 Assembly (H1473-S) (HC419-S) Shaft Lock (H1567-S) MAIN PLATE ASSEMBLY (H2023-S) Bearing...
  • Page 7 TRANSMISSION GROUP ASSEMBLY Box 2, Bag for page 6 Socket Head Cap Screws M3x10mm (HC056-S) Socket Head Cap Screws M2.5x6mm (HC018-S) Shims 12x0,1mm (HC462-S) Tighten the three M3 screws. After tightening, check the axial play of the main shaft. It is possible to reduce any axial play by adding shims.
  • Page 8 TRANSMISSION GROUP ASSEMBLY Box 2, Bag for page 7 ONE WAY PULLEY ASSEMBLY Ball Bearing 15x4 (HC420-S) MAIN PLATE One Way Bearing ASSEMBLY 14x12 (HC442-S) Socket Head Cap Screws M2x5 (HC002-S) One Way Pulley Assembly (H2070-S) Ball Bearing 15x4 (HC420-S) ONE WAY PULLEY ASSEMBLY One Way Bearing...
  • Page 9 ASSEMBLY OF THE SWASHPLATE SERVOS Box 2, Bag for page 8 SERVO ASSEMBLY The servo horns must be leveled relative to the center of the servo. Use the small servo tool included to center The linkage ball must be positioned 13-15mm out on the servo arm. the servo horns.
  • Page 10 FRAME GROUP ASSEMBLY Box 2, Bag for page 9 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. LEFT MAIN FRAME ASSEMBLY Canopy Position Lock (H2106-S)
  • Page 11 FRAME GROUP ASSEMBLY Box 2, Bag for page 10 RIGHT MAIN FRAME ASSEMBLY Canopy Position Lock (H2106-S) Right Main Frame Assembly Canopy Position Base [H1856] Washer 16x1 (H2106-S) (HC230-S) Self Tapping Screws M2.5x6 (HC697-S) Low Side Frame Mount (H2171-S) Flat Head Cap Screws M2.5x8 (HC125-S) SX Battery Tray Guide...
  • Page 12 FRAME GROUP ASSEMBLY Box 2, Bag for page 11 Button Head Cap Screws M2.5x6mm (HC019-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Button Head Cap Screw M2.5x6mm Frame Spacer (HC019-S) (H2039-S) Button Head Cap Socket Head Cap Screws M2.5x6mm Screw M2.5x8mm (HC019-S) (HC020-S) Page 11...
  • Page 13 HEAD ASSEMBLY PLEASE USE GREEN THREAD LOCK Box 2, Bag for page 12 to secure the bearings to the radius arms. Failure to secure the bearing will result in excessive slop/play. RADIUS ARM ASSEMBLY ... x2 RADIUS PLASTIC ARM ASSEMBLY ... x2 LINKAGE ROD ASSEMBLY ..x2 Flanged Bearing Bushing...
  • Page 14 HEAD ASSEMBLY Box 2, Bag for page 13 Thrust Bearing NOTE: We recommend assembling without shims. 10x4mm After approximately 20/30 flights, please manually check the (HC435-S) head dampening, you can add one 0.1mm shim each side (HC450) if the dampening feels loose. Center Hub Button Head Cap Washer...
  • Page 15 ASSEMBLY OF THE MODULES Box 2, Bag for page 14 SWASHPLATE ASSEMBLY HEAD GROUP Anti-Rotation Pin ASSEMBLY H0790 Uniball M2 (H1566-S) (H0538-S) Nylon Nut M3 (HC206-S) Socket Head Shoulder Screw M3x16mm (HC074-S) Swashplate Assembly Uniball M2 (H1566-S) eg: Microlube GL261 (H0538-S) FRAME GROUP ASSEMBLY...
  • Page 16 ASSEMBLY OF THE MODULES Box 2, Bag for page 15 LINKAGE ROD B ASSEMBLY ... X3 Plastic ball link Plastic ball link (H0403-S) (H0403-S) Set Screw M2x18mm (HC626-S) Approx 41-42mm Initial length for the rods from the servos to the swash plate. SUGGESTED: You can use the Swashplate Leveler H1686-S Linkage Rod B...
  • Page 17 MOTOR GROUP ASSEMBLY Box 2, Bag for page 16 It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class. If you are using a head speed calculator which requires a main gear and pinion tooth count, use 120 teeth for the main gear BELOW IS A LIST OF AVAILABLE REDUCTION RATIOS:...
  • Page 18 MOTOR GROUP ASSEMBLY Box 2, Bag for page 17 MOTOR BELT TENSION Socket Head Cap Screw M4x12mm (HC105-S) Socket Head Cap Washer Screws M2.5x8mm 4,3x 11x1mm (HC020-S) (HC184-S) Finishing Washer M2.5 Belt HTD 2M 330-09 (H0255-S) (HC695-S) Hex Spacer (H2039-S) Finishing Socket Head Cap Washer M2.5...
  • Page 19 TAIL GROUP ASSEMBLY Box 2, Bag for page 18 NOTE: Washer 4.75x0.5 Tail Spindle It is normal for the tail to feel a bit tight after initial assembly as the tail spindle (H0540-S) (H1689-S) preload is usually high when the helicopter is brand new. The preload will loosen up after 2-5 flights allowing the system to become smooth.
  • Page 20 TAIL GROUP ASSEMBLY Box 2, Bag for page 19 TAIL SIDE PLATE ASSEMBLY Socket Head Cap Tail Side Plate Assembly Screws M2.5x6mm (HC018-S) (H1632-S) Socket Head Cap Tail Pulley Z20 Screws M2.5x6mm Assembly (HC018-S) (H1459-S) Flanged Bearing 13x4 Bell Crank Base (HC412-S) (H1634-S) Flanged Bearing...
  • Page 21 TAIL BOOM ASSEMBLY Box 2, Bag for page 20 CF Spacer (H2176-S) TAIL GROUP Socket Head Cap ASSEMBLY Screws M2.5x10 (H0022-S) Finishing Belt HTD 2M 1250-5 Washer M2.5 (HC464-S) Double Side Tape (H0255-S) (H2176-S) Double Side Tape CF Spacer (H2176-S) (H2176-S) Finishing Washer M2.5...
  • Page 22 TAIL BOOM ASSEMBLY Box 2, Bag for page 21 TAIL SERVO ASSEMBLY Socket Head Cap Screws M2.5x8mm Socket Head Cap Uniball M2 (HC020-S) Screw M3x6mm (H0064-S) (HC044-S) Servo Arm (HA052-S) Servo Spacer (H0572-S) Socket Head Cap Screw M2x6mm (HC004-S) Tail Servo Assembly Tail Boom Assembly...
  • Page 23 TAIL BOOM ASSEMBLY Box 2, Bag for page 22 Plastic Ball Link Thread Rod M2.5x20 Carbon Rod 2.5x 4x364mm Thread Rod M2.5x20 Plastic Ball Link (H2071-S) (HC140-S) (HC140-S) (H2071-S) Assembly (HC711-S) Approx 434mm Carbon Rod Assembly Page 22...
  • Page 24 TAIL BOOM ASSEMBLY Box 2, Bag for page 23 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail case by loosening the 4 M2.5 screws (Figure 1). *Install the belt onto the tail front pulley, checking the direction of rotation. *Insert and tighten the 4 M3 screws.
  • Page 25 LOW SIDE FRAME INSTALLATION Box 2, Bag for page 24 Socket Head Cap Screws M2.5x8 (HC020-S) Finishing Washer M2.5 (H0255-S) Low Side Socket Head Cap Frame DX Screws M2.5x8 (H2178-S) (HC020-S) Finishing Washer M2.5 (H0255-S) Low Side Frame SX (H2177-S) Page 24...
  • Page 26 LANDING GEAR INSTALLATION Box 2, Bag for page 25 Spacer 3.25x5.75 Double Side Tape (H1324-S) (HA081-S) Double Side Tape (HA081-S) Double Side Tape (HA081-S) Spacer 3.25x5.75 (H1324-S) Spacer 3.25x5.75 (H1324-S) Canopy Front Lock (H2179-S) Double Side Tape (HA081-S) Self Tapping Screws M3x10mm (HC136-S) Spacer...
  • Page 27 LANDING GEAR INSTALLATION Box 2, Bag for page 26 Socket Head Cap Finishing Screws M2.5x15mm Washer M2.5 (HC028-S) (H0255-S) Finishing Washer M2.5 Finishing (H0255-S) Washer M2.5 (H0255-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screws M2.5x15mm (HC028-S) Page 26...
  • Page 28 INSTALLATION OF THE ESC/FBL Box 2, Bag for page 27 ESC ASSEMBLY Zip-tie FRONT 120mm Wires Motor Connector ESC Support (H2032-S) Socket Head Cap Screws M2.5x10mm (HC022-S) Canopy Center Male Connector Male Connector (H2180-S) Case 01 Case 02 [H1817-01] [H1817-02] (H1817-S) (H1817-S) Male Connector...
  • Page 29 INSTALLATION OF THE ESC/FBL Box 2, Bag for page 28 SUGGESTED WIRING Note: You can use a small piece of heat shrink tube to secure the antenna wires in place. Antenna Mount Wires Cover Double Side Tape (H2183-S) (H2036-S) (HA035-S) Zip-Tie (HA058-S) Finishing Washer M2.5...
  • Page 30 INSTALLATION OF THE CANOPY Box 2, Bag for page 29 CANOPY *Install Canopy grommets (Figure.1) and the two quick knobs (Figure.2). *Fit the canopy in the red arrow zone, and insert the knobs. *Confirm the canopy is secure prior to each flight. Mini Genesis Canopy (H2175-S) Canopy...
  • Page 31 INSTALLATION OF THE BATTERY Box 2, Bag for page 30 BATTERY ASSEMBLY Use the included double sided tape to secure the battery to the tray. Use the Velcro Strap [HA023-S]. CAUTION: Please be extremely careful when soldering and installing the female connectors to the battery and installing them on the connector case. Lack of diligence and carefulness during this step could cause the connectors to make contact causing severe injury or death.
  • Page 32 INSTALLATION OF THE BATTERY Before permanently mounting the battery on the battery tray, check the ideal position for the best center of gravity. CLOSED OPEN Page 31...
  • Page 33 IN FLIGHT Box 2, Bag for page 32 OPERATIONS BEFORE FLIGHT Socket Head Shoulder Screw M3x18mm *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail (HC079-S) blades fitted.
  • Page 34 MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
  • Page 35 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. Check main hub screws M3 Check all power connectors tail rotor to be the same as always. Ensure they are tight. (Good mechanical connection). Check Tail belt tension. Check the 4 M2.5 Tail group screws.
  • Page 36 SPARE PARTS Uniball M2 Uniball M3 Finishing Washer M2.5 Plastic Linkage [H0064-S] [H0065-S] [H0255-S] [H0261-S] - 5 x Uniballs M2. - 5 x Uniball Spacers. - 2 x Plastic Linkage. - 5 x Socket Head Cap Screws M2x6mm. - 2 x Spacers. - 5 x Socket Head Cap Screws M2x8mm.
  • Page 37 SPARE PARTS Spacer 3.25x5.75 Center Hub Main Blade Grip Boom Lock Support [H1324-S] [H1445-S] [H1446-S] [H1452-S] - 2 x Main Blade Grip. - 4 x Bearing 10x4. - 1 x Center Hub. - 2 x Washer 7.5x 10x0,5. - 1 x Socket Head Shoulder Screw M3x16mm. - 2 x Thrust Bearing 10x4.
  • Page 38 SPARE PARTS Tail Spindle Blade Grip Arm Bell Crank Clever Male Connector Case ( ESC Side ) [H1689-S] [H1701-S] [H1702-S] [H1817-S] - 1 x Bushing. - 2 x Tail Pin. - 2 x Male Connector. - 1 x Uniball M2. - 1 x Male Connector Case UP.
  • Page 39 SPARE PARTS Quick Release Canopy Main Frame Low Side Frame Mount Battery Lock [H2106-S] [H2170-S] [H2171-S] [H2172-S] - 1 x Battery Lock Base. - 1 x Battery Lock Push. - 1 x Battery Lock Pin. - 1 x Battery Lock Spring. - 1 x Bushing.
  • Page 40 SPARE PARTS Battery Tray Landing Gear [H2235-S] [H2236-S] - 1 x Battery Tray. - 1 x White Landing Gear. - 1 x Battery Strap. - 4 x Finishing Washer M2.5. - 1 x Double Side Tape. - 4 x Socket Head Cap Screws M2.5x15mm. Battery Tray Connector Canopy Grommet Battery Velcro Strap 440mm L20mm...
  • Page 41 SPARE PARTS Socket Head Cap Screws M2x5mm Socket Head Cap Screws M2x6mm Socket Head Cap Screws M2x10mm Socket Head Cap Screws M2x12mm Socket Head Cap Screws M2.5x6mm [HC002-S] [HC004-S] [HC010-S] [HC014-S] [HC018-S] - 10 x Head Cap Screws M2x5mm. - 10 x Head Cap Screws M2x6mm. - 10 x Head Cap Screws M2x10mm.
  • Page 42 SPARE PARTS Thread Rod M2.5x20mm Set Screws M3x6mm Flat Head Cap Screws M2.5x5mm Flat Head Cap Screws M3x5mm Self Tapping Screws M3x10mm [HC128-S] [HC132-S] [HC136-S] [HC140-S] [HC144-S] - 10 x Flat Cap Screws M2.5x5mm. - 10 x Flat Cap Screws M3x5mm. - 10 x Self Tapping Screws M3x10mm.
  • Page 43 SPARE PARTS Ball Bearing 6x2.5mm Ball Bearing 7x3mm Shims 12x0.1mm Belt HTD 2M 1250-5 [HC457-S] [HC458-S] [HC462-S] [HC464-S] - 4 x Ball Bearing 6x2.5mm. - 4 x Ball Bearing 7x3mm. - 10 x Shims 12x0.1mm. - 1 x Belt HTD 2M 1250-5. Flat Head Cap Screws M2x8mm Belt HTD 2M 330-09 Set Screws M3x4mm...

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