SAB Heli Division GOBLIN BLACK NITRO Manual
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SAB Heli Division GOBLIN BLACK NITRO Manual

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GOBLIN BLACK NITRO
SAB HELI DIVISION

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Summary of Contents for SAB Heli Division GOBLIN BLACK NITRO

  • Page 1 GOBLIN BLACK NITRO SAB HELI DIVISION...

  • Page 2: Chapter 1, Serial Number

    It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are properly informed about changes to your kit, such as upgrades, retrofits and other important developments. SAB Heli Division cannot be held responsible for issues arising with your model and will not provide support unless you register your serial number.

  • Page 3: Important Notes

    *Lack of care with assembly or maintenance can result in an unreliable and dangerous model. *Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product. Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product.

  • Page 4: Chapter 3, Components And Box

    Chapter 3, Components and Box TOOLS, LUBRICANTS, ADHESIVES ADDITIONAL COMPONENTS REQUIRED *Generic pliers. *Engine. *Hexagonal driver, size 1.5,2,2.5,3,4,5,6mm. *4mm T-Wrench. *Muffer suited for the engine being used. *5.5mm Socket wrench (for M3 nuts). *8mm Hex fork wrench. *Batteries: 2S/1600-3000mAh. *Medium threadlocker (eg. Loctite 243). *Governor unit.

  • Page 5: Chapter 4, Carbon Frame

    Chapter 4, Carbon Frame BAG 1-1, BAG 1-2 Carbon Plan Assembly Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer Carbon Plan (H0003-S) (H0689-S) Frame Spacer (H0003-S) Right Main Frame Assembly Note: Socket Head Cap Screw M2.5x6mm (HC018-S) Main Frame...
  • Page 6 Chapter 4, Carbon Frame BAG 1-3 Main Frame Assembly Button Head Cap Screw M3x6mm (HC094-S) [HA114] Engine Support Spacer (H0678BM-S) Button Head Cap Screw M3x6mm (HC094-S) Carbon Insert M3 Assembly Canopy Mount Base [H0713-S] Engine Support Spacer (H0678BM-S) Carbon Insert M3 Assembly Main Frame (H0688-S)
  • Page 7 Chapter 4, Carbon Frame BAG 1-4, BAG 1-5 Landing Gear Assembly Plastic Landing Gear F3C (H0449-S) Set Screws M4x4mm [HC206] (HC152-S) Note: You can use Super Glue to lock the nuts in correct position Landing Gear ROD [HC152-S] (H0431-S) Landing Gear Plug Oring (H0432-S)

  • Page 8: Chapter 5, Transmission Assembly

    Chapter 5, Transmission Assembly BAG 2-1, BAG 2-2 Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Socket Head Cap Screw M3x10mm Socket Head Cap (HC056-S) Screw M3x10mm (HC056-S) Servo Support (H0010-S) Column (H0018-S) Column (H0018-S) Bearing 19x5mm (HC422-S)
  • Page 9 Chapter 5, Transmission Assembly BAG 3-1, BAG 3-2 60T Pulley Assembly Note: (H0104-S) When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the Bearing locking collar. Tighten the screw M4x22 at this time. 15x4mm (HC420-S) One Way Bearing...
  • Page 10 Chapter 5, Transmission Assembly BAG 4 Tail Belt Idler Assembly [H0070-S] Flanged Bearing 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly [H0070-S] Button Head Cap Screw M3x4mm (HC038-S) Socket Head Cap Tensioner Arm Screw M3x12mm [H0071] Belt Tensioner Support (HC062-S)

  • Page 11: Chapter 6,Rotor Head

    Chapter 6,Rotor Head BAG 5-1, BAG 5-2 Uniball Arm Assembly ... x2 Radius Arm Assembly ... x2 Center Hub Assembly Flanged Bearing Flanged Bearing 2.5x 6x2.5mm 7x3mm Radius Arm eg: Microlube GL261 (HC400-S) (HC402-S) (H0132BM-S) Spindle (H0097-S) Uniball Radius Arm [H0205] Spacer Arm 2.5x...

  • Page 12: Carbon Frame Assembly

    Chapter 7, Assembly of The Modules BAG 6-1, BAG 6-2, BAG 6-3 Swashplate Assemly Socket Head Cap Uniball (H0422BM-S) Screw M3x12mm (H0063-S) (HC062-S) Metric Hex Nylon Nut M4 Uniball M3 (HC212-S) (H0065-S) Head HPS Assembly Socket Head Cap Socket Head Cap Screw M3x12mm Shoudered M4x24mm Socket Head Cap...

  • Page 13: Important Note

    Chapter 8, Engine Unit Assembly BAG 7-1, BAG 7-2 Clutch Unit Assembly Section Flat Head Cap Screw M3x8mm (HC134-S) Fan Case (H0671BM-S) Clutch Support (H0672-S) Clutch (H0670-S) Note: Button Head Cap Counterbore external side. Screw M4x8mm (HC098-S) Note: Clutch Bell Assembly Clutch Bell ( Black ) ( The Silver color H0676-S (H0674BL-S)

  • Page 14: Motor Assembly

    Chapter 8, Engine Unit Assembly BAG 7-3 Motor Assembly Note: Do not add loctite on the engine shaft Socket Head Cap Screws M3x10mm (HC056-S) Washer 15x0.75mm ( Supplied with The Engine ) Engine Socket Head Cap Clutch Unit Screws M3x10mm (HC056-S) Note: HEX 6mm...
  • Page 15 Chapter 8, Engine Unit Assembly BAG 7-4 INSTALLATION OF THE RPM SENSOR On the Goblin, you can use two different solutions to install an RPM sensor. The first is a backplate sensor, please look at the following pictures for how to install it. P.S: Not all YS engines can support this style of sensor, please check with your specific engine.
  • Page 16 Chapter 8, Engine Unit Assembly BAG 7-5 Fan Case Assembly Fan Case A (H0662-S) [H0662-S] Finishing Washer M3 Finishing Washer M3 (H0007-S) (H0007-S) Socket Head Cap Screws M3x10mm (HC056-S) NOTE: If you want to use a muffler with a big gasket (Ex: Hatori), you need to cut along the red line.
  • Page 17 Chapter 8, Engine Unit Assembly BAG 7-6 Button Head Cap Screw M4x10mm (HC100-S) Button Head Cap Screw M4x10mm (HC100-S) Fit in this hole Note: Loosen all of the M3x8mm screws. Using a 5/6mm shaft, you can tension the motor belt. Simply align the shaft with the ridges on the frame, push the shaft down and then re-tighten the bolts.

  • Page 18: Installation Of Swashplate Servos

    Chapter 9, Installation Of Servos BAG 8-1 INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 19 Chapter 9, Installation Of Servos BAG 8-2, BAG 8-3 Head HPS Version Preliminary Setup The wire for the front servo must be positioned here Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkade Rod A Aseembly Linkage Rod B Assembly...
  • Page 20 Chapter 9, Installation Of Servos Bag 8-4 Install the throttle servo support as shown in Figure 1. In Figure 2 you can see a typical installation with YS engine. In Figure 3 you can see a typical installation with OS engine. Linkage Assembly Plastic Ball Link M2 Linkage Rod M2x64mm...
  • Page 21 Chapter 10, Installation Of The FBL and RX BAG 9-1, BAG 9-2 FLYBARLESS CONTROL UNIT AND RX INSTALLATION Figures 1 shows an example of installation of the flybarless control unit. You can use short spacer H0727 ( Figures 2 ). You can use long spacer H0043 ( Figure 3 ).
  • Page 22 Chapter 11, Tank System Bag 10 In Figure 1 you can see the extension lead for the tail servo. It is very important to include a connector for fast disassembly of the boom module. The connector will prevent servo damage in case of boom separation during a crash. In Figure 2, you can see the installation of an on-board glow igniter.
  • Page 23 Chapter 11, Tank System Bag 11, Bag 12 Tank Assembly Socket Head Cap Screws M3x12mm Tank Rubber (HC062-S) (H0669-S) Tank (H0685-S) Tank Support Left Tank Rubber (H0687-S) (H0669-S) Socket Head Cap Screws M3x12mm (HC062-S) Tank Support Right (H0686-S) Socket Head Cap Screws M3x12mm (HC062-S) T Connector...
  • Page 24 Chapter 12, Tail System and Boom Assembly Bag 13 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 01 [H0055BM] Flanged Bearing 12x3.5mm eg: Microlube GL261 (HC418-S) Spindle Shaft (H0329-S) Oring Spacer (HC335-S) 8.1x 9.2x3.2mm [H0029] Tail Shaft (H0325-S) Tail Pitch Slider 02 (H0407-S)
  • Page 25 Chapter 12, Tail System and Boom Assembly BAG 14, BAG 15-1, BAG 15-2 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058BM-S) Tail Upper Case (H0360BM-S) Washer Socket Head Cap 4x0.5mm (HC176-S) Screw M3x8mm Tail Pin Tail Case Spacer (HC050-S) (H0264-S) (H0061-S)
  • Page 26 Chapter 12, Tail System and Boom Assembly BAG 16 Tail Boom Assembly Boom Nitro Black (H0702-S) DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive.
  • Page 27 Chapter 12, Tail System and Boom Assembly BAG 17, BAG 18 Tail Boom Assembly Finishing Socket Head Cap Washer M3 Screw M3x12mm (H0007-S) (HC062-S) Socket Head Cap Finishing Screw M3x12mm Washer M3 (HC062-S) (H0007-S) Note: Before installing the plastic link on the rod, please wait 12 hours after bonding. Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S)
  • Page 28 Chapter 12, Tail System and Boom Assembly BAG 19 Tail Servo Assembly The distance between 15-16mm the axis and the ball must Uniball M2 be between 15-16 mm (H0064-S) Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw M2x6mm (HC004-S) Servo Spacer...
  • Page 29 Chapter 12, Tail System and Boom Assembly BAG 20 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied. *Firmly tighten the lateral srews M3x12mm. Use Loctite for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate .

  • Page 30: Belt Tension And Canopy

    Chapter 13,Tail Belt Tension and Canopy Bag 21 TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1).

  • Page 31: Chapter 14, In Flight

    Chapter 14, In Flight BAG 22 OPERATIONS BEFORE FLIGHT * Set up the remote control and the flybarless system with utmost care. * It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. * Check that all wiring is isolated from the carbon/aluminum parts.

  • Page 32: Chapter 15, Maintenance

    Chapter 15, Maintenance ABOUT HPS The HPS head allows for a very broad range of dampening setups. The dampers are composed of an O-ring and a technopolymer damper that defines the maximum possible movement of the spindle. Using different dampers, we can get different responses of the model. * A = Soft for smooth response.

  • Page 33: Exploded Views

    Chapter 16, Exploded view, Carbon Frame Main Frame Name Specification Quantity Main Frame Name Specification Quantity H0713 Canopy Mount Base Steel H0003 Frame Spacers Aluminum H0716 Carbon Insert M3 Aluminum H0007 Finishing Washers M3 Aluminum HC018 Socket Head Cap Screw M2.5x6mm HC050 Socket Head Cap Screw...

  • Page 34: Chapter 16, Exploded View, Transmission Assembly

    Chapter 16, Exploded view, Transmission Assembly Tranmission System Tranmission System Name Specification Quantity H0007 Finishing Washers M3 Aluminum Name Specification Quantity H0010 Servo Support Aluminum HC050 Socket Head Cap Screws M3x8mm HC056 Socket Head Cap Screws M3x10mm H0017 Swashplate Anti-rotation Carbon Fiber HC062 Socket Head Cap Screws...

  • Page 35: Chapter 16, Exploded View, Engine Unit

    Chapter 16, Exploded view, Engine Unit Engine Unit System Engine Unit System Code Name Specification Quantity Code Name Specification Quantity H0007 Finishing Washer M3 Aluminum H0675 Z 28 Nitro Pulley Aluminum H0075 Servo Spacer Carbon Fiber H0677 Pulley Flange Aluminum H0255 Finishing Washer M2.5 Aluminum...

  • Page 36: Chapter 16, Exploded View, Head System

    Chapter 16, Exploded view, Head System Servo Assembly 1, 2, 3 Head System Code Name Specification Quantity Head System Code Name Specification Quantity H0031 Uniball Spacers Aluminum HC005 Button Cap Screws M2x5mm H0063 Uniballs M3x4 5 H18 HC008 Head Cap Screws M2 x 8mm H0064 Uniballs...

  • Page 37: Chapter 16, Exploded View, Tail System

    Chapter 16, Exploded view, Tail System TAIL SYSTEM Name Specification Quantity TAIL SYSTEM Name Specification Quantity H0406BM Tail Bell Crank Aluminum Black Matte H0007 Finishing Washer M3 Aluminum H0407 Tail Pitch Slider 02 Plastic H0029 Spacer 8.1 x 9.2 x 3.2mm H0684 Vertical Fin Carbon Fiber...

  • Page 38: Chapter 17, Spare Parts

    Chapter 17, Spare Parts Frame Spacer Finishing Washer M3 Servo Support Swashplate Anti-Rotation Guide [H0003-S] [H0007-S] [H0010-S] [H0017-S] - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Servo Support.
  • Page 39 Chapter 17, Spare Parts Front Tail Pulley 26T Tail Pulley One Way Pulley Bush One Way [H0101-S] [H0103-S] [H0104-S] [H0110-S] - 1 x Front Tail Pulley Assembly. - 1 x 25T Tail Pulley. - 1 x Head Cap Screw M2.5x19mm. - 1 x Set Screw M4x4mm.
  • Page 40 Chapter 17, Spare Parts Bell Crank Lever Tail Pitch Slider CNC Derlin Main Gear [H0405-S] [H0406BM-S] [H0407-S] - 2 x Tail Pin. - 1 x Uniball M2. - 1 x Head Cap Screws M3x22mm. - 1 x Uniball Spacer. - 1 x Head Cap Screws M2x8mm. - 1 x Bell Crank Lever.
  • Page 41 Chapter 17, Spare Parts Aluminum Engine Mount Spacer Aluminum Main Plate Carbon Fiber Vertical Fin SAB Fuel Tank [H0682-S] [H0683-S] [H0684-S] [H0685-S] - 1 x Vertical Fin. - 2 x Engine Support. - 2 x Finishing Washer M3. - 2 x Head Cap Screw M3x8mm. - 1 x SAB Fuel Tank.
  • Page 42 Chapter 17, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M2x5mm.
  • Page 43 Chapter 17, Spare Parts [HC232-S] [HC237-S] [HC242-S] [HC315-S] [HC324-S] [HC335-S] - 1 x Carbon Rod Ø4xØ2,5x702mm. - 2 x Plastic Ball Linkage. - 2 x Spring 5,8/df 0,3. - 5 x Shims - 2 x Thread Rod - 3 x Thread Rods - 1 x Spring 8 /df 0,5.
  • Page 44 For sales inquiries, please email: For info inquiries, please email: Attention: If you are a consumer and have questions or need of assistance, www.goblin-helicopter.com please contact in a first time the Goblin retailer where you made the purchase SAB HELI DIVISION...

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