SAB Heli Division Goblin Kraken Urukay Genesis Manual
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SAB Heli Division Goblin Kraken Urukay Genesis Manual

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Summary of Contents for SAB Heli Division Goblin Kraken Urukay Genesis

  • Page 2: Very Important

    SAB Heli Division cannot be held responsible for any issues with your model and will not provide support unless you register your model.
  • Page 3 INTRODUCTION GOBLIN URUKAY GENESIS TECHNICAL SPECIFICATIONS 1670mm Typical Motor : 12S, 480-560 Kv, 4525 - 4530 series, (max 62 mm diameter, max 70 mm height). Typical Speed Controller: 12S, 160/200 A Battery compartment: 12S, 4000/5500 mAh. (max 56mmx70mmx320mm). Suggested weight from 1400gr to 1700gr. Minimum tail blades size: 105mm Maximum tail blades size: 115mm •...

  • Page 4: Important Notes

    PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of SAB Heli Division exceed the individual price of the Product on which liability is asserted. As SAB Heli Division has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury.

  • Page 5: Additional Components Required

    NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES INSIDE THE MAIN BOX THERE ARE: *Generic pliers. *Electric Motor Extra Card *Hexagonal driver, size 1.5, 2, 2.5, 3mm. *4/5mm T-Wrench. *Speed controller Product Card *5.5mm Socket wrench (for M3 nuts). *Batteries: 12S –...
  • Page 6 CARBON ROD ASSEMBLY Bag1 Carbon Rod 2.5x 4x780mm (HC615-S) Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S) (HC242-S) 13mm 13mm Aluminum Bushing Aluminum Bushing Approx 806mm Page 5...
  • Page 7 TRANSMISSION GROUP ASSEMBLY Foam 1, Bag 2 TRANSMISSION GROUP ASSEMBLED AND VERIFIED The unit is ready to use Socket Head Cap Rear Servo Mount Socket Head Cap Check page 39 for more Screw M3x8mm (H1207-S) Screw M2.5x8mm information. (HC050-S) (HC020-S) Front Servo Mount Assembly Finishing...
  • Page 8 SWASHPLATE SERVOS ASSEMBLY Bag 3 SERVO ASSEMBLY Socket Head Cap The linkage ball must be positioned 18 mm out on the servo arm. Screw M2.5x8mm The recommended servo arm to use is: SAB p/n [HA050/HA051]. (HC020-S) Ensure the alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 9 FRAME GROUP ASSEMBLY Bag 4 CARBON FRAME BATTERY GUIDE ASSEMBLY The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. Flat Head Cap Screw M2.5x8mm RIGHT FRAME ASSEMBLY...
  • Page 10 FRAME GROUP ASSEMBLY Bag 4 RIGHT MAIN FRAME ASSEMBLY Socket Head Cap Screw M3x10mm (HC056-S) LEFT MAIN FRAME ASSEMBLY Frame Spacer (H1076-S) Socket Head Cap Screw M3x6mm (HC044-S) Washer 3.2x 6x0.5 (HC180-S) BATTERY GUIDE ASSEMBLY Socket Head Cap Screw M3x10mm (HC056-S) In case of any lateral play on the tray, you can install 2 washers (HC180-S) on the battery tray...

  • Page 11: Tensioner Assembly

    FRAME GROUP ASSEMBLY Bag 5 Socket Head Cap Finishing Screw M3x8mm Washer M3 (HC050-S) (H0007-S) Don't install this screw at this time. Finishing TENSIONER ASSEMBLY Washer M3 Idler Base (H0007-S) Assembly CF Block Nut (H1244-S) CF Tensioner (H1244-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Socket Head Cap...

  • Page 12: Head Assembly

    HEAD ASSEMBLY Foam 2, Bag 6 UNIBALL RADIUS ARM ASSEMBLY ...X2 CENTER HUB ASSEMBLY Flanged Bearing Spacer Arm 2.5x 6x2.5mm 2.5x 4x6.3mm (HC400-S) eg: Microlube GL261 Uniball Radius Arm Center Hub (H0205-S) (H1387-S) Flanged Bearing Damper 2.5x 6x2.5mm (H1046-B-S) (HC400-S) Oring 80 Shore (HC530-S) Oring 90 Shore...

  • Page 13: Hub Assembly

    HEAD ASSEMBLY Foam 2, Bag 7 Flat Head Cap HUB ASSEMBLY Screw M6x16mm (HC610-S) ASSEMBLY Metric Hex Nylon Nut M4 (HC212-S) Washer 4x0.5mm RADIUS ARM Shim ASSEMBLY 8.5x1mm Socket Head Cap Screw Socket Head Cap Shoulder M4x24mm eg: Microlube GL261 Screw M2.5x18mm (HC111-S) (HC032-S)
  • Page 14 HEAD ASSEMBLY Foam 2, Bag 8 Washer 16x1mm (HC230-S) Socket Head Cap Bearing NOTE: Screw M6x10mm 19x5mm (HC124-S) (HC422-S) Washer 16x0.2mm [HC232-S] The HPS head should be assembled with one, 1mm shim (HC230) on each side. The eg: Microlube Washer blade grips must move freely, but they should not move just under their own weight.
  • Page 15 ASSEMBLING OF THE MODULES Bag 8 LINKAGE ROD B ASSEMBLY ... X3 Approx 46mm Plastic ball link Plastic ball link (H0066-S) (H0066-S) Set Screw M2.5x18mm (HC140-S) Initial length for the rods from the servos to the swash plate. LINKAGE ROD B ASSEMBLY Page 14...

  • Page 16: Installation Of The Motor

    INSTALLATION OF THE MOTOR TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class. If you are using a head speed calculator which requires a main gear and pinion tooth count, use 216 teeth for the main gear (this takes into account the two stage reduction) and the tooth count of your pulley as the pinion count.
  • Page 17 INSTALLATION OF THE MOTOR Foam 1, Bag 9 Socket Head Cap Screw M3x8mm (HC050-S) Plastic ESC Support bearing support for the motor, H0143-S (H1068-S) Install the support after installing the pulley and Motor Pulley 21T after mounting the motor. (H0175-21-S) H0143 does not need to be used with an 8mm motor shaft.

  • Page 18: Motor Belt Tension

    INSTALLATION OF THE MOTOR Bag 10 MOTOR BELT TENSION *Fit the motor assembly into position. You can use a 4-5mm shaft as a lever to set proper *Move it to the minimum center distance. motor belt tension. *First put the belt on the motor pinion. *Then put the belt around the big pulley.

  • Page 19: Tail Pitch Slider

    TAIL GROUP ASSEMBLY Foam 2, Bag 11 NOTE: Tail Shaft (H1089-S) It is a normal for the tail to feel a bit tight after initial Oring Spindle Shaft assembly as the tail spindle preload is usually high when (HC335-S) (H0329-S) the helicopter is brand new.
  • Page 20 TAIL GROUP ASSEMBLY Foam 2, Bag 12 Tail Case Spacer (H1093-S) Tail Side Plate (H1097-S) Socket Head Cap Screw M2.5x8mm (HC020-S) NOTE Tail Pulley (H1098-26-S) Socket Head Cap Lip Facing Down Screw M3x8mm TAIL ROTOR (HC050-S) ASSEMBLY Set Screw M4x6mm (HC153-S) Bell Crank Base (H1095-S)
  • Page 21 TAIL GROUP ASSEMBLY Bag 13 CF Tail Plate (H1322-S) Socket Head Cap Screw M3x8mm (HC050-S) Page 20...

  • Page 22: Tail Boom Assembly

    TAIL BOOM ASSEMBLY Foam 1, Bag 14 Bolt M10 (HC546-S) Boom Block Support Genesis Tail Boom (H1061-S) (H1319-S) Nut M10 (HC546-S) Washer 16x0.2mm (HC232-S) Secure the nut block Nut Block with a small amount (HC546-S) Use this special of CA glue. tool to apply the correct torque to the nuts.
  • Page 23 TAIL BOOM ASSEMBLY Bag 15 BOOM GROUP ASSEMBLY Tail Belt 2160mm (HC325-S) Socket Head Cap Screws M3x12mm Double (HC062-S) Sided Tape Finishing Washer M3 (H0007-S) Double LOCKING ELEMENT Sided Tape TAIL ASSEMBLY (H0041-S) Finishing Composite Tail Fin Washer M3 (H1377-S) (H0007-S) TAIL GROUP ASSEMBLY...

  • Page 24: Tail Servo Assembly

    TAIL BOOM ASSEMBLY Bag 16 Self Head Cap TAIL SERVO ASSEMBLY Screw M3x12mm Socket Head (HC549-S) Screw M3x6mm TAIL BOOM (HC044-S) ASSEMBLY Socket Head Servo Arm Screw M2x6mm (HA050-S) (HC004-S) Servo Spacer Uniball M2 (H0075-S) Standard (H0064-S) Servo SERVO ASSEMBLY The distance between the axis and the ball must be Tail Servo Block around 18mm...
  • Page 25 TAIL BOOM ASSEMBLY Bag 17 Before installing the plastic link on the threaded rod, be sure that you have waited at least 12 hours for the glue to fully cure. Plastic Ball Link Plastic Ball Link (H0066-S) (H0066-S) Approx 820mm NOTE: CARBON ROD ASSEMBLY NOTE:...
  • Page 26 TAIL BOOM ASSEMBLY Bag 17 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail case by loosening the 4 M3 screws (Figure 1). *Install the belt onto the tail front pulley, checking the direction of rotation. *Insert and tighten the four M4 screws of the boom plate. *Rotate the tail drive several times by hand.

  • Page 27: Tail Belt Tension

    TAIL BOOM ASSEMBLY TAIL BELT TENSION To provide the correct tail belt tension, you can use the "zig-zag" method. Figure 1, Loosen the 2 RED screws and the BLUE and push the tail side in according with red arrow. Tighten the BLUE screw while you are pushing. Figure 2, Loosen the 2 RED screws and the YELLOW and push the tail side in according with red arrow.
  • Page 28 LOW SIDE FRAME INSTALLATION Bag 18 Low Side Frame Mount (H1390-S) Socket Head Cap Screw M3x6mm (HC044-S) Page 27...
  • Page 29 LOW SIDE FRAME INSTALLATION Bag 18 Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Low Side DX Frame (H1318-S) Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Low Side SX Frame (H1317-S) Page 28...

  • Page 30: Landing Gear Installation

    LANDING GEAR INSTALLATION Foam 1, Bag 19 Socket Head Cap Alu Landing G10 Shim Screws M2.5x6mm Gear Support (H1320-S) (HC018-S) (H1320-S) If you want to raise the height of the tail fin from the ground it is possible to Canopy Front Block use 1 or more G10 shims (H1073-S) Alu Landing...

  • Page 31: Landing Gear Assembly

    LANDING GEAR INSTALLATION Bag 19 Socket Head Cap Screws M3x8mm (HC050-S) Finishing Washer M3 Finishing Washer M3 (H0007-S) (H0007-S) Socket Head Cap Screws M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) LANDING GEAR Socket Head Cap ASSEMBLY Screws M3x8mm (HC050-S) Page 30...
  • Page 32 INSTALLATION ESC/FBL/RX Bag 20 Socket Head Cap Screw M2.5x10mm (HC022-S) Metric Hex Nylon Nut M2.5mm (HC200-S) NOTE: You can install some zip ties here. Metric Hex Nylon Metric Hex Nylon Nut M2.5mm Nut M2.5mm (HC200-S) (HC200-S) Page 31...
  • Page 33 INSTALLATION ESC/FBL/RX Bag 20 FBL/RX PLATE ASSEMBLY LEFT CANOPY BASE ASSEMBLY NOTE: 2mm thick tape for the gyro is recommended. Note: Tighten carefully. Overnightening can damage the dampeners. Socket Head Cap Canopy Base Screws M3x10mm Flat Head Cap (H1101-S) (HC056-S) Screws M3x5mm (HC132-S) CF FBL Mount...
  • Page 34 INSTALLATION ESC/FBL/RX Bags 21, 25 Socket Head Cap Screw M2.5x8mm RIGHT CANOPY BASE In Bag 25, you can find a “3D Printed” antenna support. (HC020-S) ASSEMBLY Use it as desired with your RX system. Note: Tighten carefully. Antenna Support Overnightening can [H1134] damage the screws.
  • Page 35 INSTALLATION ESC/FBL/RX Bag 22 ESC Wire Servos Wire Servos Wire Use hot glue to secure the wire connections. Zip-tie [HA058] Tail Servos Wire Follow the illustrated wiring solution. Use the servo extension for connecting the tail servo. 20mm Servo Extension HA074-S Page 34...

  • Page 36: Installation Batteries

    INSTALLATION BATTERIES Bag 22 IMPORTANT Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. Before flying, make sure that the locking pin is back in its resting position, locking the battery tray in the correct position NOTE: With the eccentric bushing you...
  • Page 37 INSTALLATION CANOPY Bag 23 CANOPY *Install Canopy grommets (Figure.1) and the two quick knobs (Figure.2) *Fit the canopy in the red arrow zone, and insert the knobs. *Confirm the canopy is secure prior to each flight. Canopy URK Genesis (H1316-S) Canopy Grommet (HA021-S) NOTE:...
  • Page 38 IN FLIGHT Bag 24 OPERATIONS BEFORE FLIGHT Socket Head Cap Shoulder M5x30mm (HC114-S) *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted.

  • Page 39: Maintenance

    MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
  • Page 40 TRANMISSION MODULE TRANMISSION MODULE MAIN SHAFT REPLACEMENT The transmission module is supplied assembled and verified, ready to be used. For replacing the main shaft: Explode and Spare Parts *Remove the serial number plate. *Remove the M4x21.5 screw. Shim 12.1x 16x0.1 NOTE: *Remove and replace the main shaft.
  • Page 41 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. In case of contact of the tail fin with the Check all power connectors tail rotor to be the same as always. ground, the replacement of the nylon (Good mechanical connection).

  • Page 42: Spare Parts

    SPARE PARTS Finishing Washer M3 Tail Servo Lock Locking Element Tail Uniball M2 5H6 Uniball M3x4 5H3 Plastic Ball Link [H0007-S] [H0040-S] [H0041-S] [H0064-S] [H0065-S] [H0066-S] - 5 x Uniballs M2 5H6. - 2 x Tail Servo Locks. - 2 x Locking Element Tails. - 5 x Uniball Spacers.
  • Page 43 SPARE PARTS Main Blade Grip Damper Swashplate Reference Pin [H1044-S] [H1046-S] [H1047-S] [H1048-S] - 1 x Blade Grip. - 1 x Thrust Bearing Ø10xØ18x5.5mm. - 1 x Swashplate Assembly. - 2 x Bearing Ø10xØ19x5mm. - 1 x Washer Ø10xØ16x1mm. - 2 x Damper B. - 7 x Uniball M3.
  • Page 44 SPARE PARTS Tail Side Plate Tail Pulley 26T Quick Release Canopy Battery Tray Wire Cover [H1097-S] [H1098-26-S] [H1101-S] [H1102-S] [H1107-S] - 1 x Plastic Battery Tray. - 1 x Wire Cover. - 1 x Tail Side Plate. - 2 x Double side Tape. - 1 x Finishing Washer M3.
  • Page 45 SPARE PARTS Canopy Urukay Genesis SX Low Side Frame DX Low Side Frame Boom Urukay Genesis [H1316-S] Urukay Genesis Urukay Genesis [H1319-S] [H1317-S] [H1318-S] - 1 x Boom Urukay Genesis. - 1 x Canopy Urukay Genesis. - 2 x Locking Element Tail. - 1 x SX Low Side Frame - 1 x DX Low Side Frame - 2 x Double Sided Tapes.
  • Page 46 SPARE PARTS [HC050-S] [HC056-S] [HC062-S] [HC068-S] [HC079-S] [HC086-S] [HC096-S] - 2 x Shoulder Screws M3x18. - 8 x Head Screws M3x8mm. - 8 x Head Screws M3x10. - 8 x Head Screws M3x12. - 8 x Head Screws M3x16. - 2 x Nylon Nut M3. - 8 x Head Screws M3x22.
  • Page 47 SPARE PARTS [HC402-S] [HC411-S] [HC414-S] [HC418-S] [HC419-S] [HC422-S] [HC426-S] - 4 x Flanged Bearing - 4 x Ball Bearing - 2 x Flanged Bearing - 2 x Flanged Bearing - 2 x Ball Bearing - 4 x Ball Bearing - 2 x Ball Bearing 7x3mm .

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