SAB Heli Division Goblin 630 User Manual

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Manual Goblin 700
Goblin 630 Manual
REV. 01 Copyright@2011 – SAB Teli division – All rights reserved

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Summary of Contents for SAB Heli Division Goblin 630

  • Page 1 Manual Goblin 700 Goblin 630 Manual REV. 01 Copyright@2011 – SAB Teli division – All rights reserved...
  • Page 2 Goblin 630 Manual Release 1.1 - July 2012 SAB HELI DIVISION S.R.L. Via San Crispino, 47 47030 San Mauro Pascoli (FC) - ITALY...
  • Page 3: Table Of Contents

    Please refer to the web site www.goblin-helicopter.com for updates and other important information. Thank you for your purchase, and have a great time with your Goblin! SAB Heli Division. Copyright@2012 - SAB Heli Division - All rights reserved Page 1...
  • Page 4: Important Notes

    *Lack of care with assembly or maintenance can result in an unreliable and dangerous model. *Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product. Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product.
  • Page 5: Components And Box

    Each phase begins with a green frame which gives the box, the bag with screws (and miscellaneous items), and the Box 7: Combo Kit (optional) foam tray with the components required for the phase. Copyright@2012 - SAB Heli Division - All rights reserved Page 3...
  • Page 6 4-Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Copyright@2012 - SAB Heli Division - All rights reserved Page 4...
  • Page 7 Flat Head Cap Screw M2.5x5mm Frame Spacer (H0003-S) ..x6 Flat Head Cap Screw M2.5x5mm Battery Support (H0073-S) Flat Head Cap Screw M2.5x5mm Battery Tray Assembly 1 Flat Head Cap Screw M2.5x5mm ..x4 Copyright@2012 - SAB Heli Division - All rights reserved Page 5...
  • Page 8 Main Frame 1 (H0001-S) Cable Pass (HA010-S) Landing Gear Support (H0005-S) ESC Support Assembly Socket Head Cap Screw M3x8mm ESC Support Assembly ..x4 Landing Gear Support (H0005-S) Finishing Washer M3 ..x4 Copyright@2012 - SAB Heli Division - All rights reserved Page 6...
  • Page 9 Socket Head Cap Screw M3x8mm (HC050-S) Main Frame 2 (H0001-S) Socket Head Cap Socket Head Cap Screw M3x8mm Screw M3x8mm (HC050-S) ..x7 Finishing Washer M3 Finishing Washer M3 (H0007-S) Copyright@2012 - SAB Heli Division - All rights reserved Page 7...
  • Page 10 Button Head Cap Screw M4x10mm (HC100-S) Button Head Cap Screw M4x6mm (HC096-S) Landing Gear Struts (H0074-S) Button Head Cap Screw M4x6mm ..Button Head Cap Screw M4x10mm Landing Gear 1 Assembly ..Page 8 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 11 Chapter 5, Transmission Assembly 5 - Transmission Assembly Page 9 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 12 ..Bearing 24x6mm ..Antenna Guide Socket Head Cap Screw (HC426-S) (H0050-S) Bearing 19x5mm M3x8mm Button Head Cap Screw ..M3x4mm (HC038-S) Button Head Cap Screw M3x4mm .... Copyright@2012 - SAB Heli Division - All rights reserved Page 10...
  • Page 13 Socket Head Cap Screw Shouldered Metric Hex Nylon Nut M4 M2.5x19mm Socket Head Cap Screw Shouldered M2.5x19mm (HC033-S) .... Socket Head Cap Screw Shouldered M4x24mm Socket Head Cap Screw M4x22mm .... Copyright@2012 - SAB Heli Division - All rights reserved Page 11...
  • Page 14 9x3mm ..Nylon Screw M8x14mm ..Flanged Bearing 7x3mm Note: Position without preload. Insert the screw in the ..hole through the aluminum support as in the picture..Copyright@2012 - SAB Heli Division - All rights reserved Page 12...
  • Page 15 For the cut, you can use an electric tool like a “Dremel” with a cut-off disc. Additionally, ensure the motor shaft has an appropriate 'flat' for one of Approx 7mm the set screws. Copyright@2012 - SAB Heli Division - All rights reserved Page 13...
  • Page 16: Main Rotor

    Chapter 6, Head 6 - Main Rotor Page 14 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 17 Bearing 19x5mm Uniball (HC422-S) ..x2 M3x4 5H18 (H063-S) Button Head Cap Screw M6x10mm Swashplate Assemly (H023-S) ..x2 Socket Head Cap Screw M3x30mm Uniball M3x4 ..x2 (H065-S) Copyright@2012 - SAB Heli Division - All rights reserved Page 15...
  • Page 18 Chapter 7, Tail 7-Boom and Tail Page 16 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 19 Flanged Bearing Tail Pitch Slider 01 12x3.5mm (H0053-S) (HC418-S) Spacer 8.1x 9.2x3.2mm Tail Pitch Slider 02 (H0053-S) Uniball M3x3.5 (H0065-S) Flanged Bearing 12x3.5mm Tail Pitch Slider 03 (H0053-S) ..Page 17 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 20 Note: Larger ID Socket Head Cap Screw M3x16mm Thrust Bearing 9x4mm ..(HC434-S) Note: Smaller ID Spacer 9x5mm ..Thrust Bearing 9x4mm Socket Head Cap Screw M3x16mm (HC068-S) ..Copyright@2012 - SAB Heli Division - All rights reserved Page 18...
  • Page 21 (HC050-S) Tail Side Plate Assembly Vertical Fin Assembly Set Screw M4x4 Tail Rotor Shaft (HC152-S) Assembly Set Screw M4x4 27T Pulley (H0102-S) ..Socket Head Cap Screw M3x8mm ..Page 19 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 22: Tail Assembly

    DETAIL C Locking Element Tail Double H0041 Sided Tape Metric Hex Nylon Nut M3 (HC206-S) Locking Element Tail Assembly H0041 Note: Tail Boom Metric Hex (H0092-S) Nylon Nut M3 ..Copyright@2012 - SAB Heli Division - All rights reserved Page 20...
  • Page 23 (HC062-S) ..Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC237-S) (HC237-S) Plastic Ball Link Carbon Rod 2.5x635mm Plastic Ball Link (H0066-S) (HC237-S) (H0066-S) Note: 15mm 15mm 4.5mm 4.5mm Approx 688mm Copyright@2011 - SAB Heli Division - All rights reserved Page 21...
  • Page 24 Note: Please note that the boom edges might be rough and can eventually chafe or cut your tail servo lead - we recommend protecting the leads with heat shrink or even electrical tape. Copyright@2012 - SAB Heli Division - All rights reserved Page 22...
  • Page 25: Assembling The Modules

    Socket Head Cap Screw M3x8mm ..Finishing Washer M3 Socket Head Cap Screw M3x12mm .... Socket Head Cap Screw Shouldered M4x24mm Metric Hex Nylon Nut M4 .... Copyright@2012 - SAB Heli Division - All rights reserved Page 23...
  • Page 26: Installation Of Swashplate Servos

    Socket Head Cap Screw M2.5x8mm Socket Head Cap Screw M2.5x8mm ..x3 Servo Spacer (HC020-S) (H0075-S) Socket Head Cap Screw M2.5x12mm Socket Head Cap Screw M2.5x12mm (HC026-S) ..x9 Copyright@2012 - SAB Heli Division - All rights reserved Page 24...
  • Page 27 Approx. 66mm Approx. 47.5mm Initial length for the rods from the swash plate to Initial length for the rods from the servos to the swash plate. the blade grips. Copyright@2012 - SAB Heli Division - All rights reserved Page 25...
  • Page 28: Installation Of The Esc

    Figure 6: Shows the installation of a 2S battery for the flight control system. Alternatively, a BEC could be placed in the same area. ESC Cables 2S Battery or BEC Copyright@2012 - SAB Heli Division - All rights reserved Page 26...
  • Page 29: Installation Of Flybarless Unit And Rx

    Figure 4 shows the control unit and the receiver installed on the support. Socket Head Cap Screw M3x6mm (HC044-S) Flybarless Unit Support Flybarless (H0043-S) Spacer Support Flybarless (H0043-S) Socket Head Cap Screw M3x6mm (HC044-S) Flate Head Cap Screw M3x8mm (HC134-S) Copyright@2012 - SAB Heli Division - All rights reserved Page 27...
  • Page 30: Installation Of The Motor

    Yes @80% 2450 12.5 Jive 120 HV 3300/4000 HK 4225-610 Note: Although the Goblin can fly at high rpm, for safety reasons we suggest to not exceed 2350 rpm. Copyright@2012 - SAB Heli Division - All rights reserved Page 28...
  • Page 31 Figure 1 shows the motor correctly wired. It is advisable to cover the wire joints between the motor and the ESC with heat shrink tubing. Motor Assembly Motor Belt 240 GT3 (H308-S) Copyright@2012 - SAB Heli Division - All rights reserved Page 29...
  • Page 32: Installation Of The Boom

    Finishing Washer M3 Socket Head Cap Screw ..x1 M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Safety Lock Tail Boom (H0038-S) The Socket Head Cap Screw M3x16mm correctly positions the boom assembly. Copyright@2012 - SAB Heli Division - All rights reserved Page 30...
  • Page 33 *In figure 3,4,5 you can see the three conditions, ok, too loose and too tight. NOTE. To disassemble the tail boom it is possible to remove the pulley H0016-S without loosening the tail unit. Remove the locking screw and pull down. Copyright@2012 - SAB Heli Division - All rights reserved Page 31...
  • Page 34 The canopy is locked at the point shown in figure 4 and with two H0036 knobs (both equipped with OR HA008 [Bag 14](figure 5)). Confirm the canopy is secure prior to each flight. Copyright@2012 - SAB Heli Division - All rights reserved Page 32...
  • Page 35: In Flight

    2 shims, if needed you can find two extra shims in the box [HC232 - Bag 14]. Copyright@2012 - SAB Heli Division - All rights reserved Page 33...
  • Page 36: Maintenance

    *To ensure safety you should do a general inspection of the helicopter after each flight. You should check: The maintenance of proper belt tension. The proper isolation of wires from the carbon and aluminum parts. That all screws remain tight. Copyright@2012 - SAB Heli Division - All rights reserved Page 34...
  • Page 37: Exploded Views

    Button Head Cap Screw M4 x 6mm H0036 Canopy Locking Aluminum HC100 Button Head Cap Screw M4 x 10mm H0039 Landing Gear Protection Plastic HC128 Flat Head Cap Screw M2.5 x 5mm Page 35 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 38 Socket Head Cap Screws M3 x 10mm HC426 Bearings 12 x 24 x 6mm HC062 Socket Head Cap Screw M3 x 12mm HC442 One Way Bearing 10 x 14 x 12mm Page 36 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 39 Socket Head Cap Screw M3 x 12mm HC002 Socket Head Cap Screw M2 x 5mm HC090 Socket Head Cap Screw M3 x 30mm HC430 Bearing Rad 30 x 37 x 4mm Page 37 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 40 Double-Sided Tapes H0072 Bush Bell Crank HC324 Belt Gates 1926-3GT-06 H0076 Grip Link Bushs H0075 Servo Spacers Carbon Fiber Screw supplied with Servo H0078 Washers 3.1 x 12 x 1.8mm Page 38 Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 41: Spare Parts

    - 2 x Set Screws M4x4. - 2 x Set Screws M4x4. - 2 x Set Screws M4x4. - 1 x Socket Head Cap Screw M3x8mm. - 1 x Metric Hex Nylon Nut M2.5H3.5. Copyright@2012 - SAB Heli Division - All rights reserved Page 39...
  • Page 42 - 4 x Metric Hex Nylon Nuts M3. - 4 x Socket Head Cap Screws - 4 x Socket Head Cap Screws - 1 x Battery Protection. - 2 x Double Sided Tapes. M2.5x12mm. M2.5x6mm. Copyright@2012 - SAB Heli Division - All rights reserved Page 40...
  • Page 43 - 4 x Flat Head Cap Screws - 4 x Button Head Cap Screws M4x6mm. - 1 x Spring De8/df0.5/LL8. M2.5x5mm. -10 x Servo Spacers. - 4 x Button Head Cap Screws M4x10mm. Copyright@2012 - SAB Heli Division - All rights reserved Page 41...
  • Page 44 [BW5105] - SAB 630mm Carbon Fiber Main Blade. - SAB 105mm Carbon Fiber Tail Blade. Canopy 630 [H0095-S] - 1 x Canopy 630. - 1 x Canopy Mouse 80cm. Copyright@2012 - SAB Heli Division - All rights reserved Page 42...
  • Page 45 - 5 x Metric Hex Nuts - 5 x Shim Washers - 5 x Shim Washers - 10 x Metric Hex Nylon 16x1mm. Nuts M5 H4.8. M8 H6.5. 16x0.2mm. 16x0.1mm. Nuts M4 H5. Copyright@2012 - SAB Heli Division - All rights reserved Page 43...
  • Page 46 [HA0010-S] [HA011-S] [HA012-S] - 2 x Canopy Grommets. - 5 x Battery ORs. - 1 x Canopy Mousse 80cm. - 5 x Canopy ORs. - 1 x Cable Pass. Copyright@2012 - SAB Heli Division - All rights reserved Page 44...
  • Page 48 Manual Goblin 700 WWW.GOBLIN-HELICOPTER.COM REV. 01 Copyright@2011 – SAB Teli division – All rights reserved...

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