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SAB Heli Division Goblin 630 COMPETITION Manual

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Summary of Contents for SAB Heli Division Goblin 630 COMPETITION

  • Page 2 Goblin 630 Competition Manual Release 1.0 - Octorber 2013 SAB HELI DIVISION S.R.L. Via San Crispino, 47 47030 San Mauro Pascoli (FC) - ITALY...

  • Page 3: Chapter 1, Serial Number

    It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are properly informed about changes to your kit, such as upgrades, retrofits and other important developments. SAB Heli Division cannot be held responsible for issues arising with your model and will not provide support unless you register your serial number.

  • Page 4: Important Notes

    *Lack of care with assembly or maintenance can result in an unreliable and dangerous model. *Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product. Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product.

  • Page 5: Additional Components Required

    The information is printed in a red box in the upper right hand corner of the Box 7: Carbon parts page at the beginning of every chapter. Copyright@2013 - SAB Heli Division - All rights reserved Page 3...

  • Page 6: Carbon Frame

    The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize 4-Carbon Frame the risks of electrical wire cuts, etc. Very important in red line zone. Copyright@2013 - SAB Heli Division - All rights reserved Page 4...

  • Page 7: Battery Tray Assembly

    Battery Tray Assembly M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Battery Support (H0153-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Battery Tray Assembly 1 Flat Head Cap Screw M2.5x5mm ..x6 Copyright@2013 - SAB Heli Division - All rights reserved Page 5...
  • Page 8 (H0362-S) ESC Support Assembly Landing Gear Support (H0005-S) ESC Support Assembly Finishing Washer M3 Socket Head Cap Screw (H0007-S) M3x10mm ..x4 Finishing Washer M3 Landing Gear Support (H0005-S) ..x4 Copyright@2013 - SAB Heli Division - All rights reserved Page 6...
  • Page 9 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M3x10mm ..x7 Finishing Washer M3 (H0007-S) Finishing Washer M3 Socket Head Cap Screw M3x8mm (HC056-S) ..x7 Copyright@2013 - SAB Heli Division - All rights reserved Page 7...
  • Page 10 Screw M4x10mm (HC100-S) Button Head Cap Screw M4x6mm (HC096-S) Landing Gear Struts (H0074-S) Button Head Cap Screw M4x6mm ..Button Head Cap Screw M4x10mm Landing Gear 1 Assembly ..Page 8 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 11: Transmission Assembly

    Chapter 5, Transmission Assembly 5 - Transmission Assembly Page 9 Copyright@2013 - SAB Heli Division - All rights reserved...
  • Page 12 ..Bearing 24x6mm Antenna Guide ..Socket Head Cap Screw (HC426-S) (H0050-S) Bearing 19x5mm M3x8mm Button Head Cap Screw ..M3x4mm (HC038-S) Button Head Cap Screw M3x4mm .... Copyright@2013 - SAB Heli Division - All rights reserved Page 10...
  • Page 13 M2.5x19mm Socket Head Cap Screw Shouldered M2.5x19mm (HC033-S) .... Socket Head Cap Screw Shouldered M4x24mm Socket Head Cap Screw Socket Head Cap Screw M4x22mm M2x8mm ....Copyright@2013 - SAB Heli Division - All rights reserved Page 11...
  • Page 14 Flanged Bearing 9x3mm Note: ..Flanged Bearing 7x3mm Position without preload. Insert the screw in the hole through the aluminum support as in the ..picture. Washer 4x0.5mm ..Copyright@2013 - SAB Heli Division - All rights reserved Page 12...
  • Page 15 For the cut, you can use an electric tool like a “Dremel” with a cut- off disc. Additionally, ensure the motor shaft has an appropriate 'flat' for one of the set screws. Copyright@2013 - SAB Heli Division - All rights reserved Page 13...

  • Page 16: Main Rotor

    Chapter 6, Head 6 - Main Rotor Page 14 Copyright@2013 - SAB Heli Division - All rights reserved...
  • Page 17 Button Head Cap Screw (H0066-S) M6x10mm (HC122-S) H0346-S Left Thread Right Thread Plastic Ball Link (Initial length for the rods from the swash plate (H0066-S) to the Blade Grip.) Copyright@2013 - SAB Heli Division - All rights reserved Page 15...

  • Page 18: Chapter 7, Assembling The Modules

    (HC134-S) Socket Head Cap Screw M3x8mm ..Finishing Washer M3 Socket Head Cap Screw M3x12mm .... Socket Head Cap Screw M4x24mm Metric Hex Nylon Nut M4 .... Copyright@2012 - SAB Heli Division - All rights reserved Page 16...
  • Page 19 Socket Head Cap Screw Socket Head Cap Servo Spacer M2.5x8mm Screw M2.5x8mm (H0075-S) (HC020-S) ..x3 Socket Head Cap Screw Socket Head Cap M2.5x12mm Screw M2.5x12mm (HC026-S) ..x9 Copyright@2012 - SAB Heli Division - All rights reserved Page 17...
  • Page 20 ... x3 Aseembly Set Screw M2.5x18mm (HC140-S) Plastic ball link Plastic ball link (H0066-S) (H0066-S) Approx. 49 mm Initial length for the rods from the servos to the swash plate. Copyright@2013 - SAB Heli Division - All rights reserved Page 18...
  • Page 21 Figure 6: Show the installation of a 2S battery for flight control system. Alternatively, a BEC could be placed in the same area. 2S Battery or BEC Copyright@2013 - SAB Heli Division - All rights reserved Page 19...
  • Page 22 Flybarless Unit Socket Head Cap Screw M3x6mm (HC044-S) Double-sided Tape Support Flybarless (H0043-S) Spacer Support Flybarless (H0043-S) Socket Head Cap Flate Head Cap Screw M3x6mm Screw M3x8mm (HC044-S) (HC134-S) Copyright@2013 - SAB Heli Division - All rights reserved Page 20...

  • Page 23: Chapter 11, Installation Of The Motor

    Jive 120 HV 2400 ± 12,5 4225-610 YGE 160 HV Note: Although the Goblin can fly at high rpm, for safety reasons we suggest to not exceed 2350 rpm. Copyright@2013 - SAB Heli Division - All rights reserved Page 21...

  • Page 24: Motor Belt Tension

    Figure 1 shows the motor correctly wired. It is advisable to cover the wire joints between the motor and the ESC with heat shrink tubing. Motor Assembly Big Motor Belt (HC308-S) Copyright@2013 - SAB Heli Division - All rights reserved Page 22...
  • Page 25 Chapter 12, Tail 7-Boom and Tail Page 23 Copyright@2013 - SAB Heli Division - All rights reserved...
  • Page 26 Tail Pitch Slider Link (H0261-S) Buttom Head Cap Screw M4x6mm Socket Head Cap Screw M2x6mm ...x2 (HC004-S) Socket Head Cap Screw M2x6mm Spacer Note: S >> Right Side ...x4 3x3mm (H0076-S) Page 24 Copyright@2013 - SAB Heli Division - All rights reserved...
  • Page 27 Set Screw M4x6 27T Pulley (H0102-S) ..Bell Crank Lever Socket Head Cap Screw Assembly M3x8mm ..Note: The set screw should align with the hole in the tail shaft Page 25 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 28: Tail Boom Assembly

    Locking Element Tail Assembly ..X 2 DETAIL C Locking Element Tail (H0041-S) Metric Hex Nylon Nut M3 Locking Element (HC206-S) Tail Assembly H0041 Note: Metric Hex Nylon Nut M3 Double Sided Tape ..Copyright@2013 - SAB Heli Division - All rights reserved Page 26...
  • Page 29 Socket Head Cap Screw M3x12mm M3x12mm (HC062-S) ..Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S) (HC242-S) Plastic Ball Link Carbon Rod 2.5x635mm Plastic Ball Link (H0066-S) (HC237-S) (H0066-S) Note: 12mm 12mm Approx 685mm Copyright@2013 - SAB Heli Division - All rights reserved Page 27...

  • Page 30: Chapter 12, Tail Servo Installation

    Please note that the boom edges might be rough and can eventually chafe or cut your tail servo lead - we recommend protecting the leads with heat shrink or even electrical tape. Copyright@2013 - SAB Heli Division - All rights reserved Page 28...

  • Page 31: Boom Assembly

    (H0007-S) Safety Lock Tail Boom (H0038-S) ..x2 Nylon Screw M8x20mm (HC165-S) Socket Head Cap Screw M3x12mm (HC062-S) Washer 3.1x 12x18mm (H0078-S) Socket Head Cap Screw M3x12mm (HC062-S) HA016 HC165 Copyright@2013 - SAB Heli Division - All rights reserved Page 29...

  • Page 32: Tail Belt Tension

    It is recommended to attempt removal by forcing the canopy slightly to (figure 6). To lock the canopy saver, normal is ensure proper locking. possible to use a litle bit of CA Glue Copyright@2013 - SAB Heli Division - All rights reserved Page 30...

  • Page 33: Chapter 14, Battery

    Using the velcro straps, making sure that the two locking pins are stopped against the frame spacer (Part1#H0003 and #H0151) Fig.6, 7. Flat Head Cap Screw M2.5x5mm (HC128-S) Battery Plate (H0149-S) Flat Head Cap Screw M2.5x5mm Cylinder M2.5 ..x2 (H0151-S) Copyright@2012 - SAB Heli Division - All rights reserved Page 31...

  • Page 34: Chapter 15, In Flight

    In this way, you will have extremely precise tail control even at low RPM. This pulley is available in the upgrade list [H0103-S] Copyright@2013 - SAB Heli Division - All rights reserved Page 32...

  • Page 35: Maintenance

    *To ensure safety you should do a general inspection of the helicopter after each flight. You should check: The maintenance of proper belt tension. The proper isolation of wires from the carbon and aluminum parts. That all screws remain tight. Copyright@2013 - SAB Heli Division - All rights reserved Page 33...
  • Page 36 Carbon Fiber H0039 Landing Gear Protection Plastic H0150 Stop Battery Plate Aluminum H0153 Battery Support Carbon Fiber H0151 Cylinder M2.5 Aluminum H0155 Battery Protection Carbon Fiber H0157 Canopy Positioners Plastics Page 34 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 37: Chapter 17, Exploded View, Transmission Assembly

    Socket Head Cap Screws M3 x 10mm HC426 Bearings 12 x 24 x 6mm HC062 Socket Head Cap Screw M3 x 12mm HC442 One Way Bearing 10 x 14 x 12mm Page 35 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 38: Chapter 17, Exploded View, Head System

    Socket Head Cap Screw Shouldered M4 x 24mm HC400 Flanged Bearings 2.5 x 6 x 2.5mm HC114 Socket Head Cap Screw Shouldereds M5 x 30mm H0158 Blade Washers 24 x 1mm Page 36 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 39: Chapter 17, Exploded View, Tail System

    Double-sided tapes H0326 Tail rotor hub H0327 Tail blade grip H0358 Block Nut H0329 Tail Spindle HC134 Flat Head Cap Screws M3x8mm HC165 Nylon Screw M8x20mm H0330 Washer Spacer 9x0.75mm Page 37 Copyright@2013 - SAB Heli Division - All rights reserved...

  • Page 40: Chapter 18, Spare Parts

    - 3 x Socket Head Cap Screws M2x5mm. - 3 x Flat Head Cap Screws - 1 x Socket Head Cap Screw M3x8mm. 4 x Columns. - 4 x Socket Head Cap Screws M2x8mm. M2.5x5mm. Copyright@2013 - SAB Heli Division - All rights reserved Page 38...
  • Page 41 - 2 x Boom Spacer. - 4 x Button Head Cap Screws M4x10mm. -10 x Servo Spacers. - 10 x Washers 3.1x 12x1.8mm. - 1 x Set Screw M3x20mm. Copyright@2012 - SAB Heli Division - All rights reserved Page 39...
  • Page 42 - 2 x Socket Head Cap - 6 x Flat Head Socket Cap -4 x Washers 16x0.2mm. M2.5x5mm -4 x Orings 3050. - 1 x Heat Shrink. Screw M2.5x8mm. M2,5x5mm. Copyright@2012 - SAB Heli Division - All rights reserved Page 40...
  • Page 43 - 1 x Canopy mousse. M3x12mm. - 1 x Canopy Edge Protection. - 1 x Canopy Edge Protection. - 2 x Finishing Washers M3. - 1 x CF Red Landing gear. Copyright@2012 - SAB Heli Division - All rights reserved Page 41...
  • Page 44 - 5 x Washer - 10 x Washer - 5 x Washer - 5 x Cup Poin Set - 4 x Nylon Hex Nut Ø2,2xØ5x0,3mm. Ø3xØ4x0,5mm. Ø3.3xØ6x0,5mm. Ø5.3xØ15x1mm. Screws M5x20mm. M8x20mm. Copyright@2012 - SAB Heli Division - All rights reserved Page 42...
  • Page 45 - 1 x One Way Bearings 14x12mm. - 1 x Foam Blade Holder - 2 x Hex Wrenches 2,5. - 1 x Canopy Mousse. - 2 x Cable Pass. Copyright@2012 - SAB Heli Division - All rights reserved Page 43...

  • Page 46: Upgrades And Accessories

    SAB HELI DIVISION Stand [HM035] [HM037] [HM038] - 1 x SAB HELI DIVISION Decal ( set ). - 1 x SAB HELI DIVISION Keychain. - 1 x SAB HELI DIVISION Stand ( Set ). Copyright@2012 - SAB Heli Division - All rights reserved...
  • Page 48 Manual Goblin 700 WWW.GOBLIN-HELICOPTER.COM REV. 01 Copyright@2011 – SAB Teli division – All rights reserved...

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