SAB Heli Division ILGOBLIN PRO Manual
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SAB Heli Division ILGOBLIN PRO Manual

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Summary of Contents for SAB Heli Division ILGOBLIN PRO

  • Page 2: Very Important

    SAB Heli Division cannot be held responsible for any issues with your model and will not provide support unless you register your model.
  • Page 3 INTRODUCTION ILGOBLIN PRO [ SG760 ] TECHNICAL SPECIFICATIONS Minimum tail blade size: 105mm Maximum tail blade size: 115mm 1377mm • AIRFRAME weight: 2178 gr (no blades, no battery, no electronics). • Cyclic Servos: Standard size 40mm. • Main rotor diameter: 1576 mm (with 700 mm blade).

  • Page 4: Important Notes

    OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE. (c) Purchaser Remedy - SAB Heli Division’s sole obligation hereunder shall be that SAB Heli Division will, at its option, replace any product determined by SAB Heli Division to be defective In the event of a defect, this is the Purchaser’s exclusive remedy.

  • Page 5: Additional Components Required

    NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES INSIDE THE MAIN BOX THERE ARE: *Generic pliers. *Electric Motor *Hexagonal driver, size 1.5, 2, 2.5, 3mm. *4/5mm T-Wrench. *Speed controller *5.5mm Socket wrench (for M3 nuts). Extra Card *Batteries: 12S – 4200/5500mAh *8mm Hex fork wrench (for M5 nuts).
  • Page 6 TRANSMISSION GROUP ASSEMBLY Boxes 1-2 , Bag for page 5 TRANSMISSION GROUP ASSEMBLED AND VERIFIED MAIN PULLEY ASSEMBLY The unit is ready to use. Check page 38 for more information. Socket Head Cap Screws M3x6mm (HC044-S) Main Pulley (H2057-S) Bushing 12.1x 15x1.4 Bearing...
  • Page 7 SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 6 Socket Head Cap SERVO ASSEMBLY Screws M2.5x8mm (HC020-S) The linkage ball must be positioned 18 mm out on the servo arm. The recommended servo arm to Finishing use is: SAB p/n [HA050/HA051]. Washer M2.5 (H0255-S) Ensure the alignment of the servo arms (and sub trim is set) before installation of the servos in the...
  • Page 8 SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 7 FRONT SERVO MOUNT ASSEMBLY Socket Head Cap Screws M2.5x6mm Socket Head Cap Socket Head Cap (HC018-S) Screws M3x8mm Screws M2.5x8mm Anti-Rotation (HC050-S) (HC020-S) (H1378-S) Servo Spacer (H0075-S) Front Servo Alu Servo Mount Base (H1775-S) Assembly Servo Spacer...

  • Page 9: Carbon Frame

    FRAME GROUP ASSEMBLY Boxes 1-3, Bag for page 8 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. RIGHT UPPER FRAME ASSEMBLY Canopy Position Base [H1856]...
  • Page 10 FRAME GROUP ASSEMBLY Boxes1-3, Bag for page 9 LEFT UPPER FRAME ASSEMBLY Canopy Position Base Lock (H2106-S) Lock Nut M3 Assembly (H1386-S) Canopy Position Base [H1856] (H2106-S) Socket Head Cap Screws M3x6mm (HC044-S) Flat Head Cap Screws M2.5x5mm (HC128-S) Socket Head Cap Screw M3x8mm SX Battery Guide (HC050-S)

  • Page 11: Transmission Assembly

    FRAME GROUP ASSEMBLY Box 1, Bag for page 10 Finishing RIGHT UPPER MAIN FRAME Washer M3 ASSEMBLY (H0007-S) Socket Head Cap Screws M3x8mm (HC050-S) TRANSMISSION ASSEMBLY Finishing Washer M3 Hex 5x60 (H0007-S) (H2054-S) Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Hex 5x60...

  • Page 12: Head Assembly

    HEAD ASSEMBLY Boxes 1-2, Bag for page 11 CENTER HUB ASSEMBLY UNIBALL RADIUS ARM ASSEMBLY ...X2 Spindle Flanged Bearing (H0079-S) Spacer Arm 2.5x 6x2.5mm 2.5x 4x6.3mm (HC400-S) [H0253] eg: MULTI PURPOSE GREASE [HA096] Uniball Radius Arm (H0205-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Center Hub...
  • Page 13 HEAD ASSEMBLY Boxes1-2, Bag for page 12 CENTER HUB ASSEMBLY Bearing 19x5mm (HC422-S) NOTE: Washer 16x1mm Shim 16x0.2mm[HC232-S][Bag Shims]. (HC230-S) After approximately 40/50 flights, please check preload, you can add one 0.2mm shim (HC232) on each side if preload has changed. Socket Head Cap eg: MULTI PURPOSE However, we suggest to replace the o-rings...

  • Page 14: Swashplate Assembly

    ASSEMBLING OF THE MODULES Boxes 1-2, Bag for page 13 Socket Head Cap SWASHPLATE ASSEMBLY Screw M3x12mm (HC062-S) Uniball M3 Uniball M3 (H0065-S) (H0065-S) HEAD GROUP ASSEMBLY Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Socket Head Cap Screw Screw M3x12mm Shoulder M4x24mm (HC062-S)
  • Page 15 ASSEMBLING OF THE MODULES Box 1, Bag for page 14 LINKAGE ROD B ASSEMBLY ... X3 Approx 47mm Plastic Ball Link M2.5 Plastic Ball Link M2.5 (H2209-S) (H2209-S) Set Screw M2.5x18mm (HC140-S) Initial length for the rods from the servos to the swash plate. LINKAGE ROD B SUGGESTED: ASSEMBLY...
  • Page 16 LOWER SIDE FRAME INSTALLATION Box 1, Bag for page 15 Finishing Washer M3 (H0007-S) Socket Head Cap Screws M3x10mm (HC056-S) Frame Bushing (H2156-S) Frame Bushing Finishing (H2156-S) Washer M3 (H0007-S) Lower Main Frame (H1714-S) Socket Head Cap Screws M3x10mm (HC056-S) Finishing Socket Head Cap Lower Main Frame...

  • Page 17: Landing Gear Installation

    LANDING GEAR INSTALLATION Boxes 1-3, Bag for page 16 Landing Gear Support Assembly (H2052-S) Canopy Front Block (H1439-S) Landing Gear Support Assembly (H2052-S) Self Tapping Screws M3x10mm Landing Gear Plug (HC136-S) [H1274] (H1242-S) Landing Gear Rod (H1242-S) Page 16...

  • Page 18: Landing Gear Assembly

    LANDING GEAR INSTALLATION Box 1, Bag for page 17 Finishing Washer M3 (H0007-S) Self Tapping LANDING GEAR Screw M2.2x6mm ASSEMBLY (HC490-S) Finishing Socket Head Cap Washer M3 Screw M3x12mm (H0007-S) (HC062-S) Self Tapping Screw M2.2x6mm (HC490-S) Socket Head Cap NOTE: Tighten the screws at the end of Screw M3x12mm the landing gear assembly step.

  • Page 19: Transmission Setup

    H0175-23-S - 23T Pinion = ratio 9.2:1 H0175-20-S - 20T Pinion = ratio 10.6:1 H0175-24-S - 24T Pinion = ratio 8.8:1 H0175-21-S - 21T Pinion = ratio 10.1:1 H0175-25-S - 25T Pinion = ratio 8.4:1 ILGOBLIN PRO CONFIGURATIONS Rev:01 Pinion RPM Max Pitch...
  • Page 20 INSTALLATION OF THE MOTOR/ESC Boxes1-2, Bag for page 19 ESC MOUNT ASSEMBLY Flat Head Cap Screws M3x5mm (HC132-S) Set Screw M4x6mm Motor Pulley 21T (HC153-S) (H0175-21-S) Socket Head Cap Screws M3x8mm (HC050-S) Bearing Support CF ESC Mount Assembly [H1719] (H0143-S) Flat Head Cap (H1718-S) Screws M4x6mm...

  • Page 21: Motor Belt Tension

    INSTALLATION OF THE MOTOR/ESC Box 1, Bag for page 20 MOTOR BELT TENSION *Fit the motor assembly into position. *Move it to the minimum center distance. *First put the belt on the motor pinion. *Then put the belt around the big pulley. *Rotate the motor several times by hand.
  • Page 22 INSTALLATION OF THE MOTOR/ESC Box 1, Bag for page 21 ESC Support Assembly Socket Head Cap Screws M2.5x12mm (HC026-S) Socket Head Cap Screws M2.5x10mm Socket Head Cap Finishing (HC022-S) Screws M3x10mm Washer M3 (HC056-S) (H0007-S) Male Case 1 ESC ASSEMBLY [H1724-01] (H1724-S) Male Connector...
  • Page 23 TAIL GROUP ASSEMBLY Boxes 1-2, Bag for page 22 Spacer 8.5x0.75mm Spindle Shaft Tail Shaft NOTE: (H0330-S) (H0329-S) (H1732-S) It is a normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is usually high when Tail Blade Grip Bearing 10x4mm...
  • Page 24 TAIL GROUP ASSEMBLY Boxes1-2, Bag for page 23 Tail Pulley Assembly (H2083-26-S) Tail Side Case Assembly (H2064-S) Socket Head Cap Screws M2.5x8mm Nylon Nut M3 (HC020-S) (HC206-S) Button Head Cap Screw M2x6mm (HC609-S) Set Screw Uniball M3 M4x6mm (HC153-S) (H0065-S) NOTE: The set screw must align BELL CRANK LEVER...
  • Page 25 TAIL GROUP ASSEMBLY Box 1, Bag for page 24 Socket Head Cap Screws M3x8mm (HC050-S) Flanged Bearing Mount Assembly (H2159-S) CF Tail Side Plate Belt HTD 3M 2061-6 (H2065-S) (HC304-S) Socket Head Cap Screws M2x6mm (HC002-S) Tail Case Spacer (H1093-S) Flat Head Cap Screw M3x8mm (HC134-S)

  • Page 26: Tail Boom Assembly

    (H2063-S) Socket Head Cap Screws M3x12 Socket Head Cap (HC062-S) Carbon Rod Support Screws M2x8mm (H2063-S) (HC008-S) Socket Head Cap Screws M2x8mm Ilgoblin Pro Boom (HC008-S) (H2060-S) [H2127-S] Double Side Tape Double Side CF Lock Nut M3 Tape Assmbly (H2126-S)
  • Page 27 TAIL BOOM ASSEMBLY Box 3, Bag for page 26 CHOICE OF TAIL SERVO MOUNT TAIL SERVO ASSEMBLY The distance between the axis X < 26mm Use this X > 26mm Use this and the ball must be around 18mm Uniball Special D5 Socket Head Cap (H2204-S) Screw M3x6mm...
  • Page 28 TAIL BOOM ASSEMBLY Box 1, Bag for page 27 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail case by loosening the 4 M3 screws (Figure 1). *Install the belt onto the tail front pulley, checking the direction of rotation. *Insert and tighten the 6 M3 screws.
  • Page 29 TAIL BOOM ASSEMBLY Box 1, Bag for page 28 PUSH TENSIONER ASSEMBLY [H0781] (H1799-S) Flat Head Cap Screw M3x8mm (HC134-S) Washer Idler [H1881] Push Tensioner 01 (H1799-S) (H1799-S) Push Tensioner Spring [H1800-01] Socket Head Cap Tensioner Idler (H1799-S) Screws M3x12mm Assembly (HC062-S) (H1879-S)

  • Page 30: Tail Belt Tension

    TAIL BOOM ASSEMBLY TAIL BELT TENSION To provide the correct tail belt tension, you can use the "zig-zag" method. Figure 1, Loosen the 2 RED screws and the BLUE screw, then push the tail side in the direction indicated by the red arrow. While pushing, tighten the BLUE screw.
  • Page 31 TAIL BOOM ASSEMBLY Box 3, Bag for page 30 Carbon Rod 2.5x4x740 Thread Rod M2.5x20 Plastic Ball Link M2.5 Plastic Ball Link M2.5 Thread Rod M2.5x20 Assembly (HC140-S) (H2209-S) (H2209-S) (HC140-S) (HC702-S) Approx 810mm NOTE: The carbon rod is slightly bent, generating a little preload against the carbon rod support. Socket Head Cap Bearing Support HEX Spacer...
  • Page 32 INSTALLATION FBL/RX Box 1, Bag for page 31 FBL/RX PLATE ASSEMBLY NOTE: 2mm thick tape for the gyro is recommended. Socket Head Cap FBL/RX PLATE Note: Tighten carefully. Screws M2.5x8mm ASSEMBLY Overtightening can (HC020-S) damage the dampeners. Finishing Washer M2.5 Flat Head Cap (H0255-S) Screws M3x5mm...
  • Page 33 INSTALLATION FBL/RX Box 1, Bag for page 32 Note: In bag 32-2, you can find a “3D Printed” antenna support. You can use a small piece of heat shrink Use it as desired with your RX system. Socket Head Cap tube to secure the antenna wires in place.
  • Page 34 CANOPY *Install Canopy grommets (Figure.1) and the two quick knobs (Figure.2). *Fit the canopy in the red arrow zone, and insert the knobs. *Confirm the canopy is secure prior to each flight. Canopy Ilgoblin PRO (H2059-S) Self Tapping Screws M2.2x6mm...

  • Page 35: Installation Batteries

    INSTALLATION BATTERIES Box 1, Bag for page 34 BATTERY ASSEMBLY Countersunk Head Screws M3x8mm (HC712-S) Flat Head Cap Velcro Strap Screw M2.5x15mm (HA041-S) (HC709-S) Countersunk Head CF Battery Tray Screws M3x8mm [H1875] (HC712-S) (H2051-S) Socket Head Cap Screw M2.5x10 (HC022-S) Female Case 1 [H1725-01] (H1725-S)
  • Page 36 INSTALLATION BATTERY Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. OPEN CLOSE Ensure Correct Connector Alignment * Ensure the connector is correctly aligned before proceeding. * Place the battery tray with the connector into its designated position. * Unscrew the 3+3 M3 screws of the carbon support Fig.1.
  • Page 37 IN FLIGHT Box 1, Bag for page 36 Socket Head Screw OPERATIONS BEFORE FLIGHT Shoulder M5x30mm (HC114-S) *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted.

  • Page 38: Maintenance

    MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
  • Page 39 TRANMISSION MODULE TRANMISSION MODULE MAIN SHAFT REPLACEMENT The transmission module is supplied assembled and verified, ready to be used. For replacing the main shaft: *Remove the serial number plate. Explode and Spare Parts *Remove the two M4x24 screw. *Remove and replace the main shaft. *Screw in the two M4x24 screw, with high force and using green loctite.
  • Page 40 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. Check main hub screws(M4 and 2 M3) Check all power connectors tail rotor to be the same as always. Ensure they are tight. (Good mechanical connection). Check Tail &...

  • Page 41: Spare Parts

    SPARE PARTS Finishing Washer M3 Unibal M2 Servo Spacer Main Spindle Motor Pulley [H0007-S] [H0064-S] [H0075-S] [H0079-S] [H0175-18/25-S] - 5 x Unibal M2. - 1 x Motor Pulley Z18/25. - 5 x Unibal Spacer. - 1 x Main Spindle. - 1 x Motor Bushing. - 5 x Head Cap Screws M2x6mm.
  • Page 42 SPARE PARTS FBL/RX Plate Support Anti-rotate Swashplate Lock Nut M3 Canopy Front Lock [H1268-S] [H1378-S] [H1386-S] [H1439-S] - 1 x Anti-rotate Swashplate. - 5 x Lock Nut M3. - 1 x Canopy Front Lock. - 1 x FBL/RX Plate Support SET. - 2 x Head Cap Screws M2.5x6.
  • Page 43 SPARE PARTS Pinion Z18xD12 Front Tail Pulley Z34 Serial Number Bearing Transmission KIT Blade Grip Arm 30 [H2229-S] [H1778-S] [H1780-S] [H1788-S] [H1789-S] - 2 x Bushing 15.1x 19x7.5. - 1 x Front Tail Pulley Z34. - 1 x Ball Bearing 16x5.
  • Page 44 [H2060-S] - 1 x Motor Mount 700. - 1 x Main Plate. - 1 x Head Cap Screw M3x6mm. - 1 x Canopy Ilgoblin Pro. - 2 x Canopy Grommet. - 2 x Pin 3x6. - 2 x Washer 5,3x 15x1.
  • Page 45 SPARE PARTS Double Clutch System Main Pulley Washer 10.1x 16x1 with LIP SLS Antenna 700 [H1777-S] [H2057-S] [H2146-S] [H2155-S] - 1 x Main Pulley Z56. - 1 x SLS Antena 700. - 1 x Double Clutch System SET. - 4 x Head Cap Screws M3x4. - 4 x Washer 10.1x 16x1.
  • Page 46 SPARE PARTS [HC002-S] [HC004-S] [HC018-S] [HC020-S] [HC022-S] [HC032-S] - 10 x Socket Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap Screws M2x5mm.
  • Page 47 SPARE PARTS [HC230-S] [HC304-S] [HC335-S] [HC218-S] - 4 x O-ring 2.62x4.42, Shore 70. - 10 x Nylon Nut M5. - 10 x Washer 16x1. - 1 x Belt HTD 3M 2061-6mm. [HC406-S] [HC411-S] [HC422-S] [HC351-S] [HC400-S] [HC402-S] - 4 x Ball Bearing - 4 x Ball Bearing - 2 x Ball Bearing - 10 x Flat Head Cap...

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