Related Manuals for Atlas Copco Hilight V4+
Summary of Contents for Atlas Copco Hilight V4+
- Page 1 Instruction Manual Instruction Manual For Portable Light Tower Generators English Hilight V4+ Engine Kubota Z482 Hilight V4+ S...
- Page 3 HiLight V4+ S 60HZ 120/240V SPF CSA HiLight V4+ S 60HZ 120/240V NSPF CSA HiLight V4+ S 60HZ 120V SPF HiLight V4+ S 60HZ 120V NSPF Original instructions Printed matter No. 2960 3800 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 05/2022...
- Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
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Page 5: Table Of Contents
Table of contents Preface 4.4.2 Raising the tower ........17 4.4.3 Lowering the tower ........19 Please read the following instructions carefully Main parts - HiLight V4+......7 before starting to use your light tower. 4.4.4 Engine operation ........20 Floodlight lux level - HiLight V4+ .... - Page 6 Options ............47 10.1 Spark arresters ..........47 10.2 Tow hitch............ 47 10.3 Towing hitch combo........47 10.4 Towing hitch ball coupling 2 inch....47 10.5 Towing hitch ring 2.5 inch ......48 10.5.1 Cubicle ELCB with universal socket 230V 50Hz ............
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Page 7: Main Parts - Hilight V4
Main parts - HiLight V4+ “The light tower provides an undercarriage (frame, axle and towbar) and 4 LED lamp of 250 W each. The light tower is very useful for construction sites where no electricity nor lighting is available.” - 7 -... -
Page 8: Safety Information
Do not position light tower develops slack while raising or lowering the under power lines. mast, stop immediately, move away from the unit and contact Atlas Copco. CAUTION CAUTION Crush hazard. -Ensure the trailer is well grounded, per all applicable regulations. -
Page 9: Engine Safety
Engine safety Operator safety CAUTION Risk of severe burn. DANGER DANGER - Do not touch the engine, Explosion hazard. Asphyxiation hazard. exhaust pipes, or areas near - Keep engine, fuel, and other the exhaust at rear of trailer. - Operate the engine outdoors combustibles away from and keep away from engine - Do not remove radiator cap... -
Page 10: Service Safety
Service safety Before servicing During servicing • Keep hands, feet, and loose clothing away from DANGER moving parts on engine and generator. High voltage. • Keep the light tower and all its components clean. Contact with live electrical • Keep labels legible. Replace damaged or missing circuits will cause severe labels. -
Page 11: Labels
Labels Label Description 1097 9941 00 Decal: Lifting Instruction - 11 -... -
Page 12: Assembly
Assembly Tow hitch Notice Check and unload loose parts before unloading units There are 3 options for tow hitch. from container. - Pintle hook • A - Drawbar with towing hitch (option ) - 2-inch-ball • B - Lifting jack - Combo hitch for a 2-inch-ball and pintle hook For combo hitch option only: When the light tower ships from the factory, the tow... -
Page 13: Light Fixture Wiring
Light fixture wiring Light fixture wiring - 13 -... -
Page 14: Operation
Operation Safety c Verify that all wheel lugs are in place and tightened. Do not tow the trailer if a wheel lug is Before operating the light tower, read and be familiar missing. with this instruction manual. d Ensure the trailer brake lights, taillights, and Read and follow all safety instructions. -
Page 15: During Towing
During towing Hoisting • Do not tow the trailer with any people, parts, supplies, or additional equipment attached to it or loaded onto it. The light tower may be hoisted by means of the hoist ring or forklift slots mounted on the lifting beam. •... -
Page 16: Location
Location Hoisting ring and forklift slots • To achieve the best possible light coverage, locate the light tower on the same level as the area to be lighted, or higher. • To reduce the risk of personal injury, ensure the surrounding area is in good order and free of debris. -
Page 17: Deployment
Deployment Levelling the trailer 7. Pull the jack locking pin and rotate the jack e Take the weather into account: do not raise or use downward until the locking pin engages. Do not the tower in high winds or an electrical storm. lower the jack foot yet. - Page 18 2. To raise the tower and follow below instructions:. a. Rotate the handle of the drawbar-mounted winch to tighten the cable and raise the light tower mast. Raising the tower - 18 -...
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Page 19: Lowering The Tower
Lowering the tower Before moving or storing the light tower, lower the mast and lock it in place. To lower the tower and use the following instructions. 1. Turn off the tower lights and the engine. For increased lamp life, allow the lights to cool for 15 minutes before proceeding. -
Page 20: Engine Operation
Engine operation Starting the engine 3. When the glow-plug indicator light goes out, turn and hold the key at the START position. 1. Before starting the engine: 4. Release the key as soon as the engine starts, or after a Observe all engine safety precautions. 10 seconds if the engine does not start. -
Page 21: Automatic Engine Shutdown
Stopping the engine To stop the engine: 1. Shut down power to lights and external devices plugged into the power receptacle. CAUTION Shutting down the engine before disengaging power could damage the ballasts and generator. Shut down power to all lights and the power receptacle before shutting down the engine. -
Page 22: Floodlight Lux Level - Hilight V4
Floodlight lux level - HiLight V4+ Lamps Rotation angle Inclination angle 70° -80° Case Angle Lamp 1 Lamp 2 Lamp 3 Lamp 4 Inclination Rotation Inclination Rotation 80-70 80-70 80-70 80-70 Inclination Rotation -180 Inclination Rotation - 22 -... - Page 23 Case 1 Case 2 Average Lux: 18.5 Average Lux: 17.5 - 23 -...
- Page 24 Case 3 Case 4 Average Lux: 16 Average Lux: 25 Lux level: - 24 -...
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Page 25: Maintenance
QR code Daily inspection Lamp replacement Scan the QR code to access into the Atlas Copco When the light tower is in regular use, the following In case the LED does not glow after overall wiring Spare Part List (ASL). -
Page 26: Servicing The Engine
For engine-related maintenance and servicing, see the engine instruction manual. Transport mode • Horizontal position Replacement parts For replacement parts, see the Atlas Copco Spare Part List (ASL). Wiring diagrams DANGER High voltage. Contact with live electrical circuits will cause severe injury or death. -
Page 27: Control Circuit
Control circuit 9829 3552 51-01 (Power circuit 230V 50Hz for no socket or weipu socket, 240V 60 Hz for Weipu socket) 9829 3552 51-02 (AC power circuit 120V 60Hz for no socket or duplex socket) - 27 -... - Page 28 9829 3552 51-02 - 28 -...
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Page 29: Axle Maintenance Manual
Axle maintenance manual Axle - 29 -... -
Page 30: Safety Precautions
Safety precautions • Not allowed on the shaft tube welding or drilling. • Check the wheel functioning - is free to rotate, and the wheel can not be detected with axial clearance. • Select the matching wheel hub: wheel offset, PCD (bolt circle), tire bolt hole diameter, with the angle •... -
Page 31: Setting The Lc1003™ Controller
Setting the Lc1003™ controller Following LEDs are used on the Lc1003™: AUTO: Is used to activate Auto Controller settings should only be mode. performed by a qualified technician. It is also used for floodlight operation: Push button and LED functions –... -
Page 32: Module Display
Module display Icon overview Display Description Instrumentation icons Appears when the event log is Home page being displayed Display Description The home page is the page displayed when no other The default home page which page has been selected: Current time held in the unit displays Generator voltage and the Auto Run icon The current value of the scheduler... - Page 33 Front panel editor (FPE) / Auto Run icons Display Description Navigation menu Appears when the unit is in the Display Description To enter the navigation menu, press both the UP and front panel editor. DOWN buttons simultaneously. Appears when a remote start input To navigate to the desired page, select the is active Appears when a USB connection is...
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Page 34: Event Log
To view the event log: Current operating state of the module Display Description 1. Press the UP and DOWN buttons simultaneously Engine DTCs (Diagnostic Trouble to display the navigation menu. Codes) if active 2. Once entered, cycle to the event log section (1) and enter. - Page 35 Menu flow Configuration Parameters – Scheduler Enable Scheduler On (1), Off (0) Schedule Run On or Off On (1), Load Off (0) Schedule Period Weekly (0), Monthly (1) Scheduler (1) 0:00:00 Start Time Scheduler (1) Start Day (1=Monday) Scheduler (1) 1,2,3,4 Start Week Scheduler (1) Duration...
- Page 36 Setting the Lc1003™ clock Setting the Lc1003™ timer 907 Scheduler duration Set the desired time period. When this value is set, 1. Enter the weekly timer menu by pressing the 1. Enter the weekly timer menu as described above. Event 1 is closed. STOP and AUTO button simultaneously.
- Page 37 Setting the sensitivity regulator There are 2 blinking levels: ASM (Auto Rise and Lower Safety Mast) The photocell sensitivity regulator is used for – Level 1: slow blinking The ASM option provides the possibility to not only regulating the luminosity sensitivity level of the The photocell detects there is enough light, switch on/off the floodlights automatically, but also to extend/lower the mast automatically.
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Page 38: Maintenance Schedule
3002 6091 00 For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduces price, compared to the loose components. Refer to the parts list for more information on the contents of the service kit. - Page 39 Check rubber flexibles Check emergency stop Clean radiator Replace air filter element Check/Replace safety cartridge Inspection by Atlas Copco service technician Inspect starter motor Inspect waterpump Inspect alternator Check engine protective devices Check valve in the fuel return line (for mechanical injection system)
- Page 40 Notes : (1) More frequently when operating in a dusty environment. (2) HiLight V4+ add 2L oil. (3) After a days work. (4) Change coolant every 2 years, coolant volume is 4L. (5) Gummed or clogged filters means fuel starvation and reduced engine performance. (6) See section Starting the engine.
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Page 41: Technical Specification
Technical specification HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight V4+ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ Reference conditions 1) 4) 50HZ 230V 230V NSPF 240V SPF 240V NSPF 230V SPF 240V SPF 240V NSPF... - Page 42 HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight V4+ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ 50HZ 230V 230V NSPF 240V SPF 240V NSPF 230V SPF 240V SPF 240V NSPF 120V SPF 120V NSPF SPF ROW...
- Page 43 ISO 8528- ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-8 Atlas Atlas Atlas Atlas Atlas Atlas Atlas Atlas 2.Make Atlas Copco Copco Copco Copco Copco Copco Copco Copco Copco 3.Model ACA132B ACA132B...
- Page 44 HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight HiLight V4+ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ Engine 50HZ 230V 230V NSPF 240V SPF 240V NSPF 230V SPF 240V SPF 240V NSPF 120V SPF 120V NSPF SPF ROW...
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Page 45: Circuit Breaker
HiLight HiLight Power circuit HiLight HiLight HiLight HiLight HiLight HiLight HiLight V4+ 50HZ V4+ 60HZ V4+ 50HZ V4+ 60HZ V4+ 50HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ V4+ 60HZ Circuit-breaker 230V 240V 230V SPF 240V SPF 230V SPF 240V SPF 240V 120V SPF 120V... - Page 46 DERATING FACTOR LIGHT TOWER (%) Hilight V4+ 50 Hz Temperature (°C) 1000 Height (m) 1500 2000 2500 3000 Hilight V4+ 60 Hz Temperature (°C) 1000 Height (m) 1500 2000 2500 3000 - 46 -...
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Page 47: Options
Options Spark arresters Tow hitch Towing hitch combo IMPORTANT There are 3 options for tow hitch. State and local safety codes specify that, in certain - Pintle hook locations, internal combustion engines that use - 2-inch-ball hydrocarbon fuels must be used with spark arrestors. - Combo hitch for a 2-inch-ball and pintle hook A spark arresters is a device constructed of For combo hitch option only:... -
Page 48: Towing Hitch Ring 2.5 Inch
Towing hitch ring 2.5 inch Cubicle ELCB with universal socket Road light system 230V 50Hz Cubicle ELCB without socket 230V 50Hz Control panels E-Stop The light tower control panel comprises: • Circuit breakers for engaging power • An electrical receptacle for powering external Cubicle with universal socket 230V equipment (Option) 50Hz... - Page 49 Earthing pin Battery isolator DC E-winch Adjustable towing support - 49 -...
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Page 50: Data Plate
Data plate 1. Name of manufacturer 2. Model 3. Serial number 4. Vehicle identification number 5. Gross vehicle weight rating 6. Gross axle weight rating 7. Tire number 8. Cold pressure 9. Dimension 10. Manufacturing year WEEE symbol Code - 50 -... -
Page 51: Disposal
For more information check with your local waste dispose it according the applicable local disposal Your Atlas Copco generator consists for the most part authority, customer center or distributor. regulations. Do not drain into the sewage system or of metallic materials, that can be remelted in surface water. -
Page 52: Dimensional Drawing - Hilight V4
Dimensional drawing - HiLight V4+ 1196 [47,099] 711 [27,992] 920 [36,220] 1139 [44,856] - 52 -... - Page 53 Dimensional drawing - HiLight V4+ 1849 [72,797] 652 [25,654] 799,7 [31,486] - 53 -...
- Page 54 Dimensional drawing - HiLight V4+ R686 [R27,008] R686 [R27,008] 358 [14,103] 358 [14,093] - 54 -...
- Page 55 Dimensional drawing - HiLight V4+ 1076 [42,362] - 55 -...
- Page 56 Dimensional drawing - HiLight V4+ - 56 -...
- Page 57 Dimensional drawing - HiLight V4+ - 57 -...
- Page 59 Scan the QR code to access into the Atlas Copco Spare Part List (ASL). HiLight V4+ S HiLight V4+...
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