Atlas Copco QAS 330 Instruction Manual
  1. Manuals
  2. Brands
  3. Atlas Copco Manuals
  4. Portable Generator
  5. QAS 330
  6. Instruction manual
Atlas Copco QAS 330 Instruction Manual

Atlas Copco QAS 330 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
QAS 330 John Deere AC
Instruction Manual for AC Generators

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the QAS 330 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Atlas Copco QAS 330

Summary of Contents for Atlas Copco QAS 330

  • Page 1 QAS 330 John Deere AC Instruction Manual for AC Generators...
  • Page 3 QAS 330 John Deere AC Instruction Manual for AC Generators Instruction manual ..................5 Circuit diagrams ..................43 Printed matter N° 2954 3050 00 ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com 04/2007...
  • Page 4 The manufacturer does not accept any liability for any damage arising for modifications, addi- tions or conversions made without the manufacturer's approval in writing. Copyright 2007, Atlas Copco Airpower n.v., Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.

  • Page 6: Safety Precautions For Portable Generators

    The following list is An operator is trained in all aspects of operating the unit The policy of Atlas Copco is to provide the users of their a reminder of special safety directives and precautions with the push-buttons, and is trained to know the safety equipment with safe, reliable and efficient products.

  • Page 7: General Safety Precautions

    Pressure and temperature gauges shall be checked General safety precautions Safety during transport and regularly with regard to their accuracy. They shall installation The owner is responsible for maintaining the unit in be replaced whenever outside acceptable tolerances. a safe operating condition. Unit parts and To lift a unit, all loose or pivoting parts, e.g.

  • Page 8: Safety During Use And Operation

    13 The electrical connections shall correspond to local otherwise stated in the Atlas Copco Instruction device must be applied and kept in good order. codes. The machines shall be earthed and protected Book (AIB).
  • Page 9 When the sound pressure level, at any point where the operator as well as for any bystander. Do not 21 Never touch the power terminals during operation personnel normally has to attend, is: apply compressed air or inert gas to your skin or of the machine.

  • Page 10: Safety During Maintenance And Repair

    Disconnect 18 Maintenance and repair work should be recorded in the alternator cables during arc welding on the unit. Parts shall only be replaced by genuine Atlas Copco an operator’s logbook for all machinery. Frequency replacement parts.

  • Page 11: Tool Applications Safety

    When connecting an auxiliary battery (AB) in Tool applications safety parallel to the unit battery (CB) with booster cables: Apply the proper tool for each job. With the knowledge connect the + pole of AB to the + pole of CB, then of correct tool use and knowing the limitations of tools, connect the - pole of CB to the mass of the unit.

  • Page 12: Leading Particulars

    The QAS 330 John Deere AC is an AC generator, built for continuous running at sites where no electricity is available or as stand-by in cases of interruption of the mains. The generators can run in 2 different modes: 60 Hz, 480 V - 3 phase and 60 Hz, 208 V - 3 phase lower voltage. The QAS 330 John Deere AC generator is driven by a water-cooled diesel engine, manufactured by John Deere.

  • Page 13: Bodywork

    Bodywork Indicates that these parts can become very hot during operation The alternator, the engine, the cooling system, etc. are Indicates the different earthing (e.g. engine, cooler, etc.). Always enclosed in a sound-insulated bodywork that can be connections on the generator. make sure that these parts are opened by means of side doors (and service plates).

  • Page 14: Drain Plugs And Filler Caps

    A1 ..Qc1002™ display Drain plugs and filler caps Position closed: Indicates that The drain holes for the engine oil, the coolant and the F4 ..Fuse the fuel supply line to the plug for the fuel, are located and labelled on the engine is closed.
  • Page 15 Following LEDs are used on the Qc1002™ Module Qc1002™ UP: Is used to scroll through the display information and to adjust parameter value upwards. Power Qc1002 CAN Alarm DOWN: Is used to scroll through the display information and to adjust Start/Stop parameter value downwards.
  • Page 16 Qc1002™ Menu Overview Controller type and version display LOG list display At Qc1002™, the LCD will show following information: LOG List Qc1002 CAN – in Normal condition (scroll through the DOWN information using v1.00.0 • Status (eg: preheat, crank, cooldown, extended This view shows the controller type and the ASW This view shows the alarm memory and gives access stop time, …) (pop-up: this display is only...
  • Page 17 Battery Voltage display Fuel level display Qc1002™ Menu Description Status Display (pop-up window) Battery 25 V Fuel 00168.1h 00168.1h This view shows the Battery voltage and the running This view shows the Fuel level and the running hours. hours. Voltage - frequency - running hours In case special statuses are entered, a pop-up window Coolant temperature display display...
  • Page 18 The running hours can only be raised, not always in English. lowered. – Generator Underfrequency: failclass, enable, – Unit Type delay, setpoint Unit type 6 for QAS 330 John Deere – Generator Overfrequency: failclass, enable, delay, setpoint - 18 -...
  • Page 19 This is the described menu flow for changing the unit type: Qc1002 CAN Qc1002 CAN Parameter Running time Unit type Unit type Unit type - 19 -...
  • Page 20 Alarm Display (pop-up window) Following general groups of Alarms exist: LOW FUEL LEVEL – Warning: Alarm LED lights up + Alarm pop-up appears on the display + Alarm relay is empowered (if configured) – Trip of GB: ‘Warning’ actions + Generator LOW COOLANT In case an Alarm occurs, a pop-up window will Contactor opens...
  • Page 21 LOG list Remote start operation The unit will keep an event log of the latest 30 events. Installation wirings: SERVICE TIMER Events are: – X25.1 & X25.2 to be wired for the remote start switch. – shutdowns – X25.3 & X25.4 to be wired for the remote –...

  • Page 22: Output Terminal Board

    X4 ..2-phase outlet socket (125/250 V) activated. When activated, Q3 interrupts 2 Output terminal board phases towards X3. It can be activated again Provides phases L1, L2, neutral and The output terminal board is situated below the after eliminating the problem. earthing.

  • Page 23: Dual Voltage (2V)

    Q1.1 ..Circuit breaker for low voltage, high Depending on which mode the generator is running Dual voltage (2V) current in, circuit breaker Q1.1 or Q1.2 will be operational. The generator can run in three different modes: Interrupts the low voltage power supply Circuit breakers Q1.1 and Q1.2 cannot be switched on –...

  • Page 24: Battery Switch

    Battery switch Automatic oil filler Drain flexible engine oil The battery switch is situated inside the sound- When the oil level becomes too low, the automatic oil Drain oil pump insulated bodywork. It allows to open or to close the filler will fill up the sump.

  • Page 25: Operating Instructions

    – Check that the inner earthing system is in In your own interest, always strictly compliance with the local legislation. Consult Atlas Copco for measures against the adverse observe relevant safety influence of non-linear loads.
  • Page 26 Protection Wire section Max. current (A) ² Multiple core Single core H07 RN-F For safety reasons, it is necessary to provide an isolating switch or circuit breaker in each load circuit. Local legislation may impose the use The lowest acceptable wire section and the of isolating devices which can be corresponding maximum cable or conductor length locked.

  • Page 27: Before Starting

    – Switch on circuit breaker Q1.1/Q1.2. Before starting Operating Qc1002™ – Put the remote start/stop switch in position start. – With the generator standing level, check the Starting Qc1002™ engine oil level and top up if necessary. The oil – The unit starts a preheating cycle which takes 12 level must be near to, but not exceed the high mark seconds.
  • Page 28 To stop the unit when the Qc1002™ If circuit breakers are activated during operation, switch off the load and stop the generator. Check and, module is in position , proceed if necessary, decrease the load. as follows: – Switch off the load. The generator’s doors may only remain opened for short periods –...

  • Page 29: Maintenance

    2912 6074 05 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
  • Page 30 Generators in standby application have to be tested on a regular basis. At least once a month the engine should run for one hour. If Inspection by Atlas Copco Service technician possible a high load (> 30%) should be applied so that the engine reaches its operating temperature.

  • Page 31: Engine Maintenance

    PAROIL has an excellent Total Base Number (TBN) (*) Measuring the alternator retention and more alkalinity to control acid PAROIL from Atlas Copco is the ONLY oil tested insulation resistance formation. and approved for use in all engines built into Atlas A 500 V megger is required to measure the alternator Copco compressors and generators.

  • Page 32: Engine Oil Level Check

    Copco PAROIL 5W40 is designed to provide currently in use in Atlas Copco compressors and The system may be under pressure. emperatures excellent lubrication from start-up in t generators.

  • Page 33: Coolant Check

    Monitoring coolant condition disposal to minimise environmental impact. – A refractometer can be ordered from Atlas Copco In order to guarantee the lifetime and quality of the with part number 2913 0028 00. product, thus to optimise engine protection, regular...

  • Page 34: Storage Of The Generator

    VCI paper and silica gel bags and check the – Store the generator in a dry, frost-free room which – From the Atlas Copco Instruction book, determine generator thoroughly (go through the checklist is well ventilated.

  • Page 35: Checks And Trouble Shooting

    Checks and trouble Checking voltmeter P4 shooting – Put a voltmeter in parallel with voltmeter P4 on the control panel. Never perform a test run with – Check that the read-out of both voltmeters is the connected power cables. Never same.

  • Page 36: Alternator Troubleshooting

    Alternator troubleshooting Symptom Possible cause Corrective action Alternator does not excite Blown fuse. Replace fuse. Insufficient residual voltage. Increase the speed by 15%. No residual voltage. For an instant apply on the + and – terminals of the electronic regulator a 12 V battery voltage with a 30 Ω...

  • Page 37: Technical Specifications For Qas 330 John Deere Ac

    Technical specifications for QAS 330 John Deere AC Readings on gauges Gauge Reading Unit Ammeter L1-3 (P1-3) Below max. rating Voltmeter (P4) Depends upon selector switch Settings of switches Switch Function Activates at (US) Activates at (Metric) Engine oil pressure Shut down 7.25 psi...
  • Page 38 Rated apparent power (PRP) 3 phase 319 kVA 319 kVA Rated apparent power (PRP) 3 phase, lower voltage 302 kVA 302 kVA Rated voltage 3 phase line to line 480 V 480 V Rated voltage 3 phase line to line, lower voltage 208 V 208 V Rated current 3 phase...
  • Page 39 Rated output, class H temp. rise 360 kVA 360 kVA Rating type acc. ISO 8528-3 “BR” 125/40°C “BR” 125/40°C Degree of protection IP21 IP21 Insulation class stator Insulation class rotor Number of wires Engine Standard ISO 3046 ISO 3046 ISO 8528-2 ISO 8528-2 Type JOHN DEERE 6090HF485...
  • Page 40 Outlet sockets GFCI duplex (1x) GFCI duplex (1x) 2p + E 2p + E 20 A 125 V 20 A 125 V Temp power (2x) Temp power (2x) 2p + N + E 2p + N + E 50 A 125/250 V 50 A 125/250 V Unit Dimensions (L x W x H)
  • Page 41 Specific mass fuel used: 0.86 kg/l. Derating table (in %, 100% is declarated power at “Performance data”) Temperature Height (°C) 1000 1500 2000 2500 3000 3500 4000 For use of generator outside these conditions, please contact Atlas Copco. - 41 -...

  • Page 42: Conversion List Of Si Units Into British Units

    Conversion list of SI units into Dataplate British units Maximum permitted loaded weight of the vehicle Maximum permitted road weight of the front axle 1 bar 14.504 psi Maximum permitted road weight of the rear axle Company code 0.035 oz Product code 1 kg 2.205 lb...
  • Page 43 Circuit diagrams - 43 -...
  • Page 44 9822 0889 91/01 Applicable for QAS 330 John Deere AC - Power circuit see note from Remote Start module Legend Engine Circuit Diagram Wire size : aa= 0.5 mm² X6 Z54 a = 1 mm² b = 1.5 mm² c = 2.5 mm²...
  • Page 45 Q1.1 Q1.2 Wire size QAS 330 839A 383A 0-1000A 2x px I> has to be set at a value between 3.5 and 4 times Ir. NOTE 3ph higher voltage : connect 2-3 ; 6-7 ; 10-11 ; 4-8-12(N) 3ph lower voltage : connect 1-3 ; 5-7 ; 9-11 ; 2-4-6-8-10-12(N)
  • Page 46 9822 0889 92/00 Applicable for QAS 330 John Deere AC - Engine circuit Qc1002™ Position of Relay Cont. Legend Wire size : aa= 0.5mm² a = 1 mm² b = 1.5mm² c = 2.5mm² d = 4 mm² e = 6 mm²...
  • Page 47 G H I J Cubicle Canopy To Automatic Oiler To X10.C5 Control module Resistor 120 Ohm (configure in unit-type 6) Emergency stop button Fuel level sensor (S2b: see Power Circuit) Engine controller Voltmeter change-over switch Fuse Coolant level switch Fuse Low fuel level switch Battery 24 V S7’...
  • Page 50 www.atlascopco.com...

Table of Contents