Atlas Copco QES 60 Jd S3A ESF Instruction Manual
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Atlas Copco QES 60 Jd S3A ESF Instruction Manual

Atlas Copco QES 60 Jd S3A ESF Instruction Manual

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Instruction Manual
for AC Generators
English
QES 60 Jd S3A ESF
QES 85 Jd S3A ESF
QES 105 Jd S3A ESF
QES 120 Jd S3A ESF
QES 150 Jd S3A ESF
QES 200 Jd S3A ESF
Instruction Manual
4045HFG81
4045HFG82_A
4045HFG82_B
4045HFG82_C
6068HFG82_A
6068HFG82_B

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  • Page 1 Instruction Manual Instruction Manual for AC Generators English QES 60 Jd S3A ESF 4045HFG81 QES 85 Jd S3A ESF 4045HFG82_A QES 105 Jd S3A ESF 4045HFG82_B QES 120 Jd S3A ESF 4045HFG82_C QES 150 Jd S3A ESF 6068HFG82_A QES 200 Jd S3A ESF...
  • Page 3 QES 60-85-105-120-150-200 Jd S3 ESF Instruction Manual for AC Generators Instruction manual .................. 5 Circuit diagrams .................. 109 Original instructions Printed matter N° 2954 9 0 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 10/2016...
  • Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2016, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain. Any unauthorized use or copying of the contents or any part thereof is prohibited.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.
  • Page 6 Alternator maintenance 5.5.2.1 Checking belt wear......51 Disposal........70 procedures........44 5.5.2.2 Checking tensioner spring General..........70 5.3.1 Measuring the alternator tension..........52 Disposal of materials .......70 insulation resistance ......44 5.5.2.3 Replacing fan and alternator belts ...........52 Engine maintenance Options available...... 71 5.5.3 Measuring the valve procedures........44 Circuit diagrams .......71 clearance ...........53...
  • Page 7 Technical specifications ... 78 10.1 Technical specifications for QES 60 units ........78 10.2 Technical specifications for QES 85..........82 10.3 Technical specifications for QES 105 units ........87 10.4 Technical specifications for QES 120 units ........92 10.5 Technical specifications for QES 150 units ........97 10.6 Technical specifications for QES 200 units .........102...

  • Page 8: Safety Precautions For On-Site Generator Sets

    The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to equipment with safe, reliable and efficient products.

  • Page 9: General Safety Precautions

    The manufacturer does not accept any liability for any Normal ratings (pressures, temperatures, speeds, 14 When working on the unit, wear safety clothing. damage arising from the use of non-original parts and for etc.) shall be durably marked. Depending on the kind of activities these are: safety modifications, additions or conversions made without glasses, ear protection, safety helmet (including Operate the unit only for the intended purpose and...

  • Page 10: Safety During Transport And Installation

    If the floor is not level or can vary in inclination, chocks in front of and/or behind the wheels. When - check the towbar, the brake system and the consult Atlas Copco. the towbar can be positioned vertically, the locking towing eye. Also check the coupling of the device must be applied and kept in good order.

  • Page 11: Safety During Use And

    - above 85 dB(A): room to be classified as a noise- appropriate protection, at least safety glasses, for otherwise stated in the Atlas Copco Instruction hazardous area and an obvious warning shall be the operator as well as for any bystander. Do not Book (AIB).

  • Page 12: Safety During Maintenance And Repair

    Parts shall only be replaced by genuine Atlas Copco protection. When a breaker has tripped, reduce the too; but the fact that no dust can be seen is not a replacement parts.
  • Page 13 18 Maintenance and repair work should be recorded in in or on the machine. Never leave rags or loose or approved by Atlas Copco or the machine an operator’s logbook for all machinery. Frequency clothing near the engine air intake.

  • Page 14: Tool Applications Safety

    When connecting an auxiliary battery (AB) in Tool applications safety parallel to the unit battery (CB) with booster cables: Apply the proper tool for each job. With the knowledge connect the + pole of AB to the + pole of CB, then of correct tool use and knowing the limitations of tools, connect the - pole of CB to the mass of the unit.

  • Page 15: Main Parts

    Main parts General description The QES 60-85-105-120-150-200 are generator sets, built for continuous running at sites where no electricity is available or as stand-by in cases of interruption of the mains. The QES 60-85-105-120-150-200 generator sets operate at 400V-50Hz and 480V-60hz. The QES 60-85-105-120-150-200 generator sets are driven by a fluid- cooled diesel engine, manufactured by John Deere.
  • Page 16 Alternator Air filter Battery switch Cubicle Drain flexible cooling water Engine Filler cap cooling water Fuel filter Battery Oil filter - 16 -...

  • Page 17: Markings

    Markings QES XXX Indicates the drain for the coolant. Engine XXXXXXXX Fuel tank capacity XXX L. Markings provide instructions and information. They Oil sump capacity XXX L. Cool. system capacity XXX L. Alternator XXXXXXXXXXX also warn of hazards. For convenience and safety, Service Pak Engine Parts Description...

  • Page 18: Mechanical Features

    Mechanical features The mechanical features described in this chapter are 2.3.4 Bodywork 2.3.7 Drain plugs and filler caps standard provided on this generator set. For all other The alternator, the engine, the cooling system, etc. are The drain holes for the engine oil, the coolant and the mechanical features, see chapter “Overview of the enclosed in a sound-insulated galvanized bodywork plug for the fuel, are located and labelled on the...

  • Page 19: Spillage Free Skid

    2.3.9 Spillage free skid A spillage free skid avoids accidental spilling of engine fluids and thus helps to protect the environment. The leaking fluid can be removed via drain holes, secured by drain plugs. Tighten the plugs firmly and check for leakages. When removing the leaking fluid, observe all relevant local legislation.

  • Page 20: Electrical Features

    Electrical features 2.4.2 Qc1111™/Qc2111™ control A1 ..Qc1111™/Qc2111™ display module The electrical features described in this chapter are H59 ..Preheat push button/indicator To operate the generator set, the QES 60-85-105-120- standard provided on this generator set. For all other QES 60: H59 is a push button used to 150-200 control panel contains a Qc1111™...

  • Page 21: Output Terminal Board

    2.4.3 Output terminal board Q600 ... Main circuit breaker 2.4.4 Earth leakage relay Interrupts the power supply to X10 when a The cubicle provides a terminal board for easier An earth leakage relay provides protection in case of short-circuit occurs at the load side, when the connection of cables.

  • Page 22: Installation And Connection

    Installation and connection To be able to lift the QES 60 generator set by means Lifting Installation of a forklift, rectangular slots are provided at the The lifting eye, to lift the generator set by means of a bottom of the frame. 3.2.1 Indoor installation hoist, is integrated in the bodywork and easily...

  • Page 23: Connecting The Generator Set

    Multiple core Single core H07 RN-F system, other protective devices Consult Atlas Copco for measures against the adverse required for these types must be influence of non-linear loads. installed. In any case only a qualified electrician is authorized to remove...

  • Page 24: Connecting The Load

    The lowest acceptable wire section and the – Open the door of the control and indicator panel 3.3.3 Connecting the load corresponding maximum cable or conductor length and the transparent door in front of the terminal for multiple core cable or H07 RN-F, at rated current board X10.

  • Page 25: Operating Instructions

    Operating instructions Before starting Operating and setting Qc1111™/Qc2111™ – With the generator set standing level, check the In your own interest, always strictly engine oil level and top up if necessary. The oil observe relevant safety 4.2.1 Setting the Qc1111™/Qc2111™ level must be near to, but not exceed the high mark instructions.

  • Page 26: Led Overview

    4.2.1.2 LED overview 4.2.1.3 Graphical display START: Allows to put the control module in Manual/Start mode. General The Qc1111™ /Qc2111™ graphical display shows Qc2111 the instrumentation, active configuration, operating UP: Is used for navigating the mode, load switching status and alarm conditions. It instrumentation, event log and is segmented into 7 areas: configuration screens and to go to...
  • Page 27 Icons overview Active configuration icons Display Description Oil pressure instrumentation screen Instrumentation icons Display Description Appears when the main Display Description configuration is selected Coolant temperature Default home page displaying instrumentation screen generator set voltage and mains Appears when the alternative voltage (Qc2111™...
  • Page 28 Mode icons Load switching icons Display Description Appears when the mains Display Description Display Description supply is available and Appears when the engine is at rest Appears when the the mains breaker is and the unit is in stop mode generator set is at rest or open.

  • Page 29: Qc1111™/Qc2111™ Menu Overview

    4.2.1.4 Qc1111™/Qc2111™ menu overview General navigation Display Description It is possible to scroll through the display to view Mains instrumentation (Qc2111™ Navigation menu different pages of information by repeatedly only) To enter the navigation menu, press both the UP and operating the UP or DOWN navigation buttons.
  • Page 30 – Generator Current (A) Mains pages (Qc2111™ only) These pages contain electrical values of the mains, – Mains Current (A) (Qc2111™ only) measured or derived from the module’s voltage – Load ph-N (kW) inputs. – Total Load (kW) – Load ph-N (kVA) –...
  • Page 31 Engine pages Info pages Engine DTC (ECU alarms) These pages contain engine instrumentation, These pages contain information about the controller. This page contains active Diagnostic Trouble Codes measured or derived from the module’s inputs, some (DTC), if the engine ECU generates a fault code. The of which may be obtained from the engine ECU.
  • Page 32 To view the active engine DTC(s): CAN fault icons Display Description 1. Press the UP and DOWN buttons simultaneously Battery Under/Over Voltage Display Description to display the navigation menu. The engine ECU has detected that Check Engine Fault: 2. Once entered, cycle to the DTC icon and enter. the engine’s DC supply has fallen The engine ECU has detected a below or risen above its configured...

  • Page 33: Generator Set Operating Modes

    To view the event log: Event log 4.2.2 Generator set operating modes The Qc1111™/Qc2111™ event log contains a list of 1. Press the UP and DOWN buttons simultaneously The generator set can be used in 3 operating modes: the last 15 recorded electrical trip or shutdown events to display the navigation menu.

  • Page 34: Auto Mode / Mains Failure

    3. When the engine has stopped, it is possible to send 3. If a start request is still present at the end of the 4.2.2.2 Auto mode / Mains failure configuration files to the module from Qc start delay timer, the fuel relay is energised and On generator sets equipped with a Qc2111™...

  • Page 35: Manual Mode

    2. The fuel relay is energised and the engine is Stopping 4.2.2.3 Manual mode cranked. 1. The return delay timer operates to ensure that the Activate Manual mode by pressing the START push starting request has been permanently removed button. An LED indicator beside the button confirms If the engine fails to fire during this cranking and is not just a short term removal.

  • Page 36: Front Panel Configuration

    Engine running Stopping 4.2.3 Front panel configuration Once the engine is running and all starting timers In manual/start mode the set will continue to run until This configuration mode allows the operator limited have expired, the animated Engine Running icon is either: customising of the way the module operates.
  • Page 37 4. When viewing the parameter to be edited, press the AUTO (Accept) button, the value begins to flash. 5. Press the START or STOP button to adjust the value to the required setting. 6. Press the AUTO (Accept) button the save the current value, the value ceases flashing.

  • Page 38: Maintenance

    1636310470 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
  • Page 39 100 hrs Every 500 Every 1000 Every 2000 Every 5000 Maintenance schedule Daily after initial Yearly hours hours hours hours start-up Replace engine oil filter (2) Replace fuel (primary)filter(s) (5) Replace fuel (secondary)filter(s) (5) Inspect/Adjust fan/alternator belt Replace fan/alternator belt Measure alternator insulation resistance (11) Test Earth Leakage Relay (13) Check emergency stop (13)
  • Page 40 Grease the mast collar Inspection by Atlas Copco service technician Generator sets in stand-by application have to be tested on a regular basis. At least once a month the engine should run for one hour. If possible a high load (> 30%) should be applied so that the engine reaches its operating temperature.
  • Page 41 50 km Every Maintenance schedule Daily after initial Every 500 km Yearly 1000 km start-up Check tyre pressure Check tyres for uneven wear Check torque of wheel nuts Check coupling head Check height of adjusting facility Check tow bar handbrake lever spring actuator, reversing lever, linkage and all movable parts for ease of movement Grease coupling head, tow bar bearings at the housing of the overrun brake Check brake system (if installed) and adjust if necessary...

  • Page 42: Use Of Maintenance Schedule

    The order number of the service packs are listed in the • 2913 0029 00: pH meter Atlas Copco Parts list (ASL). Order service packs at (8) See chapter “Before starting”. your local Atlas Copco dealer. (9) Replace all rubber flexibles every 5 years, according to DIN20066.

  • Page 43: Preventing Low Loads

    Low boost pressure will cause oil comes first. leakage over the turbo shaft seal. It is recommended that a unit is always used with a For more info, please contact your Atlas Copco load > 30% of nominal. Corrective actions should be Service Center. 5.2.2...

  • Page 44: Alternator Maintenance Procedures

    For the intervals, see section “Maintenance schedule” it must be disconnected from the earth terminal. on page 38. Use Atlas Copco engine oil PAROIL E or Disconnect the AVR. PAROIL Extra. Connect the megger between the earth terminal and Check the engine oil level every time before the terminal L1 and generate a voltage of 500 V.

  • Page 45: Engine Oil And Oil Filter Change

    DO NOT apply an extra 3/4 or 1-1/4 turn after gasket contacts, as done for standard filters. 10. Fill the engine crankcase through the oil filler cap, using the correct Atlas Copco engine oil. - 45 -...

  • Page 46: Coolant Check

    12. Stop the engine and check the oil level after 10 – A refractometer can be ordered from Atlas Copco minutes. Oil level reading should be within the Visual check with part number 2913 0028 00.

  • Page 47: Replacing The Coolant

    The engine must be stopped before – From the Atlas Copco Instruction book, determine cleaning performing the amount of PARCOOL EG required and pour maintenance activity to the air filter into the radiator top tank.

  • Page 48: Recommendation

    5.4.4.2 Recommendation 5.4.4.4 Replacing the air filter element 5.4.5 Replacing fuel filter – Release the snap clips (1) and remove the dust trap The engines of the QES units are equipped with a – New elements must be inspected for tears or (2).

  • Page 49: Bleeding The Fuel System

    8. Make sure that raised locators on the fuel filter 5.4.6 Bleeding the fuel system If any fluid is injected into the skin, canisters are indexed properly with the slots in the it must be surgically removed within Every time the fuel system has been opened up for mounting base for correct installation.

  • Page 50: Adjustments And Service Procedures

    Adjustments and service 5.5.1.2 Activating a dry-charged battery – Take out the battery. procedures – Battery and electrolyte must be at equal 5.5.1 Battery care temperature above 10°C. Before handling batteries, read the – Remove cover and/or plug from each cell. relevant safety precautions and act –...

  • Page 51: Make-Up Distilled Water

    – If doubtful conditions are noticed or malfunctions 5.5.1.4 Make-up distilled water 5.5.2 Checking belt tensioner spring arise, keep in mind that the cause may be in the tension and belt wear The amount of water evaporating from batteries is electrical system, e.g.

  • Page 52: Checking Tensioner Spring Tension

    Rotate and check for hard turning or any unusual sounds. If pulleys or bearings need unusual sounds. If pulleys or bearings need replacement, contact Atlas Copco. 7. Rotate the swing arm using a torque wrench until replacement, contact Atlas Copco.

  • Page 53: Measuring The Valve Clearance

    5. Apply tension to the belt with the tensioner. Remove the socket. 6. Install the fan guard, if removed. 7. Start the engine and check the belt alignment. 5.5.3 Measuring the valve clearance – Intake valve clearance for adjusting (rocker arm- to-valve tip) (engine cold): Clearance: 0.36 mm (0.014 inch) –...

  • Page 54: Engine Consumable Specifications

    Engine consumable Specifications PAROIL Engine Type of lubricant PAROIL from Atlas Copco is the ONLY oil tested specifications and approved for use in all engines built into Atlas PAROIL E or Copco compressors and generator sets. 5.6.1 Engine fuel specifications between -10°C and 50°C...

  • Page 55: Engine Coolant Specifications

    Atlas Copco PAROIL E Mission Green is The system may be under pressure. PAROIL Extra designed to provide a high level of performance and...
  • Page 56 PARCOOL EG is the only coolant that has been Order tested and approved by all engine manufacturers Litre cu.ft number currently in use in Atlas Copco compressors and generator sets. 0.175 1604 5308 01 Atlas Copco's PARCOOL EG extended life coolant is 1604 5307 02 the new range of organic coolants purpose designed to meet the needs of modern engines.

  • Page 57: Checks And Trouble Shooting

    Checks and trouble Engine troubleshooting Not enough power – Restriction in a fuel pipe. shooting The list below gives an overview of the possible engine problems and their possible causes. – Fault in fuel lift pump. Never perform a test run with –...
  • Page 58 – Incorrect valve tip clearances. – Fault in cold start system. The pressure of the lubricating oil is too low – Wrong grade of lubricating oil. – Engine overload. – Restriction in fuel tank vent. – Not enough lubricating oil in sump. –...
  • Page 59 Crankcase pressure – Restriction in breather pipe. – Vacuum pipe leaks or fault in exhaust. Bad compression – Restriction in air filter/cleaner or induction system. – Incorrect valve tip clearances. The engine starts and stops – Dirty fuel filter element. –...

  • Page 60: Alternator Troubleshooting

    Alternator troubleshooting Symptom Possible cause Corrective action Alternator gives 0 Volt Blown fuse. Replace fuse. Excite the alternator by applying a 12V battery voltage with a 30 Ω No residual voltage. resistor in series on the + and - terminals of the electronic regulator, respecting the polarities.

  • Page 61: Solving Qc1111™/Qc2111™ Controller Alarms

    Solving Qc1111™/Qc2111™ controller alarms 6.3.1 Qc1111™/Qc2111™ alarms and remedies If an alarm condition occurs, an icon is displayed in the Alarm icon section of the LCD to indicate the alarm that is current active on the controller. In the event of a warning alarm, the LCD only displays the Alarm Icon.

  • Page 62: Alarm Overview

    6.3.2 Alarm overview 6.3.2.1 Warning alarm icons Warnings are non-critical alarm conditions and do not affect the operation of the generator set system, they serve to draw the operators attention to an undesirable condition. By default, warning alarms are self-resetting when the fault condition is removed. However enabling “all warnings are latched” will cause warning alarms to latch until reset manually.
  • Page 63 Display Description Reason Battery Over Voltage The DC supply has risen above the high volts pre-set pre-alarm setting. The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On Generator Under Voltage timer has expired. Generator Over Voltage The generator output voltage has risen above the pre-set pre-alarm setting.
  • Page 64 Display Description Reason Air Filter Maintenance Alarm Maintenance due for air filter Fuel Filter Maintenance Alarm Maintenance due for fuel filter - 64 -...

  • Page 65: Electrical Trip Alarm Icons

    6.3.2.2 Electrical trip alarm icons Electrical trips are latching and stop the generator set, but in a controlled manner. On initiation of the electrical trip condition the Qc1111™ /Qc2111™ module de- energises all the ‘Delayed Load Output’ and the ‘Close Gen Output’ outputs to remove the load from the generator set. Once this has occurred the module starts the Cooling timer and allows the engine to cool off-load before shutting down the engine.

  • Page 66: Shutdown Alarm Icons

    6.3.2.3 Shutdown alarm icons Shutdown alarms are latching and immediately stop the generator set. On initiation of the shutdown condition the module de-energises all the ‘Delayed Load Output’ and the ‘Close Gen Output’ outputs to remove the load from the generator set. Once this has occurred, the module shuts the generator set down immediately to prevent further damage.
  • Page 67 Display Description Reason Charge Failure The auxiliary charge alternator voltage is low as measured from the W/L terminal. Low Fuel Level The level detected by the fuel level sensor is below the low fuel level pre-set alarm setting. High Fuel Level The level detected by the fuel level sensor is above the high fuel level pre-set alarm setting.
  • Page 68 Display Description Reason The module is configured for CAN operation and does not detect data on the engine CAN data CAN Data Fail link. The emergency stop button has been depressed. This failsafe (normally closed to emergency Emergency Stop stop) input immediately stops the set, should the signal be removed. Oil Sender Open Circuit The oil pressure sensor has been detected as being open circuit.

  • Page 69: Storage Of The Generator Set

    Storage of the generator set Storage Preparing for operation after storage – Store the generator set in a dry, frost-free room which is well ventilated. Before operating the generator set again, remove the wrapping, VCI paper and silica gel bags and check the –...

  • Page 70: Disposal

    (for example sand, sawdust) and recyclable materials. dispose it according the applicable local disposal Your Atlas Copco generator set consists for the most regulations. Do not drain into the sewage system or part of metallic materials, that can be remelted in surface water.

  • Page 71: Options Available

    Options available The battery charger provides multi-stage intelligent Circuit diagrams Description of the electrical charging: options The engine control circuit diagrams and the power – Constant current: maximum current available circuit diagrams for the standard QES 60-85-105- during charge recovery phase 120-150-200 units, for the units with options and for 9.3.1 Automatic battery charger...

  • Page 72: Battery Switch

    9.3.2 Battery switch 9.3.4 Air heater for cold start Temperature Preheat time Reheat time The battery switch is situated inside the sound- The air heater option ensures engine starts at 0 °C insulated bodywork. It allows to open or to close the temperatures as low as -20°C.

  • Page 73: Outlet Sockets (S) - 3-Phase

    9.3.5 Outlet sockets (S) - 3-phase Q602 ... Circuit breaker for XS2 Interrupts the power supply to XS2 when a A brief description of all outlet sockets and circuit short-circuit occurs at the load side, or when breakers provided on the generator set is given overcurrent protection (16 A)

  • Page 74: Dual Frequency

    9.3.6 Dual frequency S3 ..Frequency selector switch (50 Hz/ 60 Hz) The Dual frequency option is not Allows to choose the frequency of the output applicable for QES 60. voltage: 50 Hz or 60 Hz. Dual frequency allows the unit to work at 50 Hz or at Changing the output frequency is 60 Hz with an accuracy of constant load.

  • Page 75: Relay

    9.3.7 IT-relay X10 ..Main power supply (400 V AC) Terminals L1, L2, L3, N (= neutral) and PE The generator set is wired for an IT network i.e. no (= earthing), hidden behind the control panel supply lines of the power supply are directly earthed. door and behind a small transparent door.

  • Page 76: Overview Of The Mechanical Options

    Overview of the mechanical Description of the View inside options mechanical options INTELLIG CONTRO ULTIMAT Start The following mechanical options are available: Auto Stop 9.5.1 External fuel tank connection – External fuel tank connection (with/without quick (with/without quick couplings) couplings) The option external fuel tank connection allows to –...

  • Page 77: Oil Drain Pump

    9.5.2 Oil drain pump To maintain the undercarriage – Check the tightness of the towbar bolts, the axle The oil drain pump facilitates oil change. bolts and the wheel nuts at least twice a year and after the initial 50 hours of operation. 9.5.3 Undercarriage (axle, towbar, towing eyes)

  • Page 78: Technical Specifications

    Technical specifications 10.1 Technical specifications for QES 60 units 10.1.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 105°C 10.1.2 Specifications of the engine/alternator/unit QES 60 - 50 Hz Rated frequency 50 Hz Reference conditions 1)
  • Page 79 Specific fuel consumption (at full load PRP, 100%) 0.247 kg/kWh Fuel autonomy at full load with standard tank 11,5 h Fuel autonomy at full load with 24h tank 37.3 h Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 91 dB(A) Capacity of standard fuel tank 160 l...
  • Page 80 rating type acc. ISO 8528-3 125/40°C Degree of protection (IP index acc. NF EN 60-529) IP 23 Insulation stator class Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 100 A (0.8 x In) Magnetic release Im 3 x In...
  • Page 81 Technical Specifications above. Specific mass fuel used: 0.86 kg/l. Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 81 -...

  • Page 82: Technical Specifications For Qes 85

    10.2 Technical specifications for QES 85 10.2.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 110°C 10.2.2 Specifications of the engine/alternator/unit QES 85 - 50Hz QES 85 - 60Hz Rated frequency 50 Hz 60 Hz...
  • Page 83 Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 89 dB(A) Capacity of standard fuel tank 230 l 230 l Capacity of 24h fuel tank 680 l 680 l Single step load capability (PRP) 66.9 kW 67 kW 100%...
  • Page 84 Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 160 A (0.8 x In) 160 A (0.8 x In) Magnetic release Im 3 x In 3 x In Fault current protection Residual current release IDn...
  • Page 85 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 86 Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 Derating factor % - 1800PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 86 -...

  • Page 87: 10.3 Technical Specifications For Qes 105 Units

    10.3 Technical specifications for QES 105 units 10.3.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 110°C 10.3.2 Specifications of the engine/alternator/unit QES 105 - 50Hz QES 105 - 60Hz Rated frequency 50 Hz 60 Hz...
  • Page 88 Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 92 dB(A) Capacity of standard fuel tank 230 l 230 l Capacity of 24h fuel tank 680 l 680 l Single step load capability (PRP) 82.8 kW 83.2 kW 100%...
  • Page 89 Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 200 A (0.7 x In) 200 A (0.7 x In) Magnetic release Im 3 x In 3 x In Fault current protection Residual current release IDn...
  • Page 90 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 91 Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 Derating factor % - 1800PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 91 -...

  • Page 92: 10.4 Technical Specifications For Qes 120 Units

    10.4 Technical specifications for QES 120 units 10.4.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 110°C 10.4.2 Specifications of the engine/alternator/unit QES 120 - 50Hz QES 120 - 60Hz Rated frequency 50 Hz 60 Hz...
  • Page 93 Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 95 dB(A) 98 dB(A) Capacity of standard fuel tank 230 l 230 l Capacity of 24h fuel tank 680 l 680 l Single step load capability (PRP) 100% 100% 96 kW...
  • Page 94 Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 200 A (0.8 x In) 200 A (0.8 x In) Magnetic release Im 3 x In 3 x In Fault current protection Residual current release IDn...
  • Page 95 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 96 Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 Derating factor % - 1800PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 96 -...

  • Page 97: 10.5 Technical Specifications For Qes 150 Units

    10.5 Technical specifications for QES 150 units 10.5.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 110°C 10.5.2 Specifications of the engine/alternator/unit QES 150 - 50Hz QES 150 - 60Hz Rated frequency 50 Hz 60 Hz...
  • Page 98 Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 91 dB(A) Capacity of standard fuel tank 375 l 375 l Capacity of 24h fuel tank 950 l 950 l Single step load capability (PRP) 100% 100% 120.0 kW...
  • Page 99 Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 250 A (0.8 x In) 250 A (0.8 x In) Magnetic release Im 3 x In 3 x In Fault current protection Residual current release IDn...
  • Page 100 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 101 Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 Derating factor % - 1800PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 101 -...

  • Page 102: 10.6 Technical Specifications For Qes 200 Units

    10.6 Technical specifications for QES 200 units 10.6.1 Settings of switches Switch Function Activates at Engine oil pressure Shut down 1.0 bar Engine coolant temperature Shut down 110°C 10.6.2 Specifications of the engine/alternator/unit QES 200 - 50Hz QES 200 - 60Hz Rated frequency 50 Hz 60 Hz...
  • Page 103 Max. oil consumption at full load Maximum sound power level (Lw) complies with 2000/14 EC 97 dB(A) 101 dB(A) Capacity of standard fuel tank 375 l 375 l Capacity of 24h fuel tank 950 l 950 l Single step load capability (PRP) 100% 152 kW 167 kW...
  • Page 104 Insulation rotor class Number of wires Circuit-breaker Power circuit Number of poles Thermal release 50 Hz PRP It (thermal release is higher at 25°C) 400 A (0.7 x In) 400 A (0.7 x In) Magnetic release Im 3 x In 3 x In Fault current protection Residual current release IDn...
  • Page 105 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 106 Derating factor % - 1500PRP Temperature Height (°C) 1000 1500 2000 2500 3000 Derating factor % - 1800PRP Temperature Height (°C) 1000 1500 2000 2500 3000 For use of generator set outside these conditions, please contact Atlas Copco. - 106 -...

  • Page 107: 10.7 Critical Bolt Connections - Torque Values

    10.7 Critical bolt connections - torque values Screw/Bolt/Nut Applications Type Class Torque (Nm) Lifting beam - frame 185 ± 20 Engine - engine feet Engine feet - vibration damper 54 ± 10 Engine vibration damper - beam 25 ± 3 Engine beam - frame 25 ±3 Alternator - vibration damper...

  • Page 108: Conversion List Of Si Units Into

    10.8 Conversion list of SI units 10.9 Data plate Name of manufacturer into British units Maximum permitted total weight of the vehicle Machine type 1 bar 14.504 psi Mode of operation 0.035 oz Model number MASA (Kg) 1 kg 2.205 lbs Frequency 1 km/h 0.621 mile/h...
  • Page 109 Circuit diagrams - 109 -...
  • Page 110 1636 0107 80/00 Applicable for QES 85-105-120-150-200 (1/7) (4/7) L SCR (1)(2) -S13 I> - 110 -...
  • Page 111 (3/7) (2/7) (5/7) (6/7) - 111 -...
  • Page 112 -Q600 -OF1 -L600 (*) To remove this connection if IT-Relay is assembled - 112 -...
  • Page 113 (4/7) (7/7) 25 26 -EM1 -FS1 25 26 (3) (*) (*) EL-Relay and IT-Relay can´t be together - 113 -...
  • Page 114 I> I> (10) - 114 -...
  • Page 115 I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> -XS5 -XS4 -XS3 -XS2 -XS1 21 22 23 24 - 115 -...
  • Page 116 I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> -XS2 -XS1 -XS5 -XS4 -XS3 (7+8) 21 22 23 24 - 116 -...
  • Page 117 - 117 -...
  • Page 118 ENGINE -N11 -N11 -N11 ECU (J1) ECU (J2) (1/2) (1/3) (J1) (1/1) -BA2 + -S11 (11) (*) Engine Manufacturer connection - 118 -...
  • Page 119 ALTERNATOR -N12 (1/1) VOLT REG 50/60 Legend Wire size : Colour code : aa = 0.5mm² 0 = BLACK a = 1mm² 1 = BROWN b = 1.5mm² 2 = RED c = 2.5mm² 3 = ORANGE d = 4mm² 4 = YELLOW e = 6mm²...
  • Page 120 Q522 Circuit breaker - 1P 2A (2) Optional Control module Qc1111/Qc2111 (1)(2) Q523 Circuit breaker - 1P 2A (2) Qc1111 DSE 890 (6) Q600 Circuit breaker - 4P (general) Qc2111 Battery Q601 Circuit breaker - 2P 16A (8) EL-relay or IT-relay Battery (9) Q602 Circuit breaker - 2P 16A (8)
  • Page 121 X10:N Use terminal - N TERMINAL LIST X10:PE Use terminal - PE X1:3 Battery 0V X11:L1 Distribution terminal - L1 X3:GB Close generator output X11:L2 Distribution terminal - L2 X3:GB Close generator output X11:L3 Distribution terminal - L3 X3:MB Close mains output X11:N Distribution terminal - N X3:MB...
  • Page 122 1636 0112 38/00 Applicable for QES 60 (1/7) (3/7) (2/7) (1)(2) -S13 I> (*) Terminals X5:100-101 and 102-103 must be bridged if the External Emergency Stop isn't mounted - 122 -...
  • Page 123 (4/7) (5/7) (6/7) 29 30 21 22 29 30 21 22 - 123 -...
  • Page 124 -Q600 -L600 (*) To remove this connection if IT-Relay is assembled - 124 -...
  • Page 125 (4/7) (7/7) -EM1 -FS1 25 26 25 26 PE a54 (3) (*) (*) EL-Relay and IT-Relay can´t be together - 125 -...
  • Page 126 I> I> - 126 -...
  • Page 127 I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> I> -XS5 -XS4 -XS3 -XS2 -XS1 (10) - 127 -...
  • Page 128 ENGINE -B2 + -S11 (11) 14 13 (*) Engine Manufacturer connection - 128 -...
  • Page 129 ALTERNATOR -N12 (1/1) Legend Wire size : Colour code : aa = 0.5mm² 0 = BLACK a = 1mm² 1 = BROWN b = 1.5mm² 2 = RED c = 2.5mm² 3 = ORANGE d = 4mm² 4 = YELLOW e = 6mm²...
  • Page 130 Circuit breaker - 1P 6A Use terminals - AC Control module Qc1111/Qc2111 (1)(2) Circuit breaker - 1P 2A Distribution terminals DSE 890 (6) Q501 Circuit breaker - 1P 6A (4) Socket CEE 16A 2P+T (7) (7+8) Battery Q507 Circuit breaker - 2P 6A (5) Socket CEE 16A 2P+T (7) (7+8) Battery (9) Q514...
  • Page 131 X10:N Use terminal - N TERMINAL LIST X10:PE Use terminal - PE X1:3 Battery 0V X11:L1 Distribution terminal - L1 X3:GB Close generator output X11:L2 Distribution terminal - L2 X3:GB Close generator output X11:L3 Distribution terminal - L3 X3:MB Close mains output X11:N Distribution terminal - N X3:MB...
  • Page 132 - 132 -...
  • Page 133 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.1(10) - 133 -...
  • Page 134 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.2(10) - 134 -...

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Qes 85 jd s3a esfQes 105 jd s3a esfQes 120 jd s3a esfQes 150 jd s3a esfQes 200 jd s3a esf4045hfg81 ... Show all

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