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Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
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Table of contents Preface Installation ..........29 5.2.1 Indoor installation........29 Please read the following instructions carefully before 5.2.2 Outdoor installation ........33 starting to use your generator. Safety precautions........7 Connecting the generator......33 Introduction..........7 It is a solid, safe and reliable machine, built according 5.3.1 Precautions for non-linear and sensitive loads to the latest technology.
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Atlas Copco equipment. It is the unsafe operating conditions. The policy of Atlas Copco is to provide the users of responsibility of management to appoint operators their equipment with safe, reliable and efficient...
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The manufacturer does not accept any liability for any i.e. as free as possible from oil, dust or other 16a On-site generators (with earthing pin): damage arising from the use of non-original parts and deposits. Earth the generator as well as the load properly. for modifications, additions or conversions made To prevent an increase in working temperature, without the manufacturer’s approval in writing.
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Never refill fuel while the unit is running, unless parking brake before disconnecting the unit from protected against short circuits by fuses or circuit otherwise stated in the Atlas Copco Instruction the towing vehicle. Unclip the safety break-away breakers. Book (AIB). Keep fuel away from hot parts such cable or safety chain.
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Periodically carry out maintenance works Insulation or safety guards protecting these parts 19 Never operate the generator in a humid according to the maintenance schedule. shall not be removed before the parts have cooled atmosphere. Excessive moisture causes down sufficiently, and must be re-installed before worsening of the generator insulation.
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Atlas Copco or the terminals covered by insulating caps. On not surpassed. machine manufacturer. Ascertain that the...
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Tool applications safety Battery safety precautions Apply the proper tool for each job. With the When servicing batteries, always wear protecting knowledge of correct tool use and knowing the clothing and glasses. limitations of tools, along with some common sense, The electrolyte in batteries is a sulphuric acid many accidents can be prevented.
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Leading particulars General description Cooling system Bodywork In closed generators the alternator, the engine, the The QES 60-70 are AC generators, built for The engine is provided with a water cooler. The cooling system, etc. are enclosed in a sound-insulated continuous running at sites where no electricity is cooling air is generated by a fan, driven by the engine.
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External fuel tank connection (option) The external fuel tank connection allows to bypass the internal fuel tank and to connect an external fuel tank to the unit. Make sure to connect the fuel supply line as well as the fuel return line. Connections to fuel lines ought to be air-tight to prevent air from entering the fuel system.
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Main parts Side doors Engine exhaust Data plate Door, access to control and indicator panel Forklift slots - 15 -...
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Alternator Air filter DFW Drain flexible cooling water Engine Filler cap cooling water Fuel filter Battery Oil filter - 16 -...
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Markings and information labels Markings provide instructions and information. They Indicates the part numbers of the also warn of hazards. For convenience and safety, Indicates that the generator may be different service packs and of the refuelled with diesel fuel only. engine oil.
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Controller Qc 2031 Specification of the controller Qc 2031 controllers is integrate digitization, intelligentization and network technology which are used for genset automation and monitor control Items Contents system of single unit to achieve automatic start/stop, data measurement, alarm protection and etc. Operating voltage DC8.0V to DC35.0V, functions.
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Controller panel Stop mode indicator Auto mode indicator Manual mode selector Speed indicator Start Down Alarm indicator Status indicator - 19 -...
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Functional keys description Icons Keys Description Stop running generator in Auto/ Manual mode. In case of alarm condition, pressing the button will reset alarm; In stop mode, pressing and holding Stop the button for 3 seconds will test indicator lights (lamp test); During stopping process, press this button again to stop generator immediately.
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Icons Keys Description Scrolls the screen up. Shift the cursor up or increase the set value in parameter setting menu. In C/O interface under manual mode: Up/increase press this button can control mains close or open (Qc 2031 series). Press this button can control gen close.
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Operating instructions Selecting the modes of operation state is normal, its indicator will be illuminated. If Manual Start/Stop operation voltage and frequency has reached on-load requirements, the closing relay will be energized, Manual mode is selected by pressing the UP Auto Start/Stop mode generator will accept load, generator power button;...
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Warnings When controllers detects the warning signals, alarm only and not stop the genset, besides, the LCD displays the warning information. Type Description When the controller detects that engine temperature has exceeded the pre-set value while shutdown is prohibited, or detects that High temperature the Aux.
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Type Description When the controller detects that the temperature sensor is open circuit and the action select “Warn”, it will initiate a warning Temperature sensor open alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that the oil pressure sensor is open circuit and the action select “Warn”, it will initiate a warning Oil pressure sensor open alarm and the corresponding alarm information will be displayed on LCD.
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Type Description When controller detects the frequency is lower than the set value, it will send warn signals and the corresponding alarm Gen under frequency information will be displayed on LCD. When controller detects the charger alt fail warn input is active, it will send alarm signals and the corresponding alarm Charge alt fail information will be displayed on LCD.
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Shutdown alarm When controller detects shutdown alarm, it will send signals to stop the generator and the corresponding alarm information will be displayed on LCD. Type Description When controller detects emergency stop signals, it will send stop signals and the corresponding alarm information will be Emergency stop displayed on LCD.
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Type Description When controller detects fuel level value lower than the pre-set value or the low fuel level input is active, controller send stop Low fuel level signals and the corresponding alarm information will be displayed on LCD. Low coolant level alarm When controller detects low coolant level input is active, controller send stop signals and the corresponding alarm information shutdown will be displayed on LCD.
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Type Description ECU Alarm shutdown After engine start, controller dos not receive data signals, via J1939, controller send stop signals. ECU Fail to communication When controller detects the sensor value is higher than the maximum set value, it will send stop signals. ECU warns and shutdown alarms illustration, if there are detailed alarms display, controller will check engine based on the content.
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Installation and connection Lifting Installation Never use the guiding rods to lift the generator. A lifting beam, to lift the generator by means of a Indoor installation hoist, is integrated in the bodywork (closed units) and Lifting acceleration and retardation can be accessed after removing the lifting beam must kept...
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Louvers: When installing fixed or movable louvers on Silencer (Option) the air intake, make sure that the total free air intake The 3 optimum silencer locations are as close to the surface is sufficient to keep the premise temperature exhaust manifold, at 2/5 and at 4/5 of the total length below generator's maximum...
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Noise level Automatic fuel filling kit (Option) According to directive 2006/42/CE, it is not The genset can be equipped with an automatic fuel necessary to include on the genset any noise level filling kit to automate the refilling of the external fuel marking, however please consider that the noise level tank.
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- Check that the inner earthing system is in Xray equipment, audio amplifiers and elevators. compliance with the local legislation. Consult Atlas Copco for measures against the adverse - Use coolant for the engine cooling system. influence of non-linear loads.
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Connecting the load The following table indicates the maximum allowable The lowest acceptable wire section and the 3-phase currents (in A), at an ambient temperature of corresponding maximum cable or conductor length 40°C, for cable types (multiple and single core PVC for multiple core cable or H07 RN-F, at rated current Site distribution panel insulated conductors and H07 RN-F multiple core...
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3002 6090 40 For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduces price, compared to the loose components.Refer to the parts list for more information on the contents of the service kits..
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Every 50 hrs after Every 250 Every 500 Every 1000 Maintenance schedule Daily 2000 Yearly initial start-up hours hours hours hours Inspect/Adjust fan/alternator belt Replace fan/alternator belt Measure alternator insulation resistance (11) Test Earth Leakage Relay (12) Check emergency stop (12) Clean radiator (1) Check for obstructions on crankcase breather system / filter and hoses Drain condensate and water from spillage-free frame or catch basin (8)
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Inspect waterpump Inspect charging alternator Inspection by Atlas Copco service technician Generators in stand-by application have to be tested on a regular basis. At least once a month the engine should run for one hour. If possible a high load (> 30%) should be applied so that the engine reaches its operating temperature.
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(8) See section “Operating instructions”. The order number of the Service Paks are listed in the (9) Replace all rubber flexibles every 5 years. Atlas Copco Parts list (ASL). Order Service Paks at your local Atlas Copco dealer. (10) See section “Battery care”.
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Risks of low load operation Best practices – Cylinder glazing: the cylinder bore troughs For more information, please contact your Atlas become filled with lacquer, displacing oil and thus Copco Service Center. Reduce the low load periods to a minimum. This preventing correct ring lubrication.
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Alternator maintenance procedures Engine maintenance procedures Oil filter check Hot oil and hot surfaces can cause Refer to the Engine Operation Manual for a full burns. Measuring the alternator insulation maintenance schedule. resistance Check for oil pressure and oil leaks, and repair or Oil and oil filter replace the oil filter (1) if necessary.
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Oil filter replacement Oil exchange procedure – Clean the oil level dipstick and insert it into the engine. Remove the oil level dipstick and check that the oil level shows the maximum level. Top Hot oil and hot surfaces can cause Hot oil and hot surfaces can cause up if required.
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Never run the generator without air high engine operating temperatures. filter element. Visual check – A refractometer can be ordered from Atlas Copco The engine must be stopped before – Verify the outlook of the coolant regarding colour with part number 2913 0028 00.
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Checking the filter element – A dirty safety cartridge (3) is an indication of a Check vacuator valves malfunctioning air filter element (4). Replace the In case that air filter element (4) is deformed, Inspect the vacuator valve (6): element and the safety cartridge in this case. damaged or if the filter element has cracked, replace –...
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Fuel system The fuel is delivered by the fuel feed pump via the Fuel filter draining fuel filter to the injection pump and from there to the To drain the water and sediment from the fuel/water injection nozzles. separator, proceed as described below. The fuel is sprayed into the cylinders through nozzles –...
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Replacing the fuel filter V-Belt – Tighten the filter on additional one-half to three- Observe all relevant environmental and fourths of a turn by hand or with the filter wrench, safety precautions. On a multiple belt drive you must replace the entire on as specified by the filter manufacturer.
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Cooling system V-Belt tension adjustment To adjust the V-belt tension, loosen the adjusting The coolant in the cooling system extracts the heat bolts which support the alternator, adjust the tension from the engine and is fed through a radiator where it and tighten the bolts again.
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Cleaning coolers Battery care Keep the engine water cooler (2) clean to maintain the Remove any dirt from the coolers with cooling efficiency. a fibre brush. Never use a wire brush Before handling batteries, read the or metal objects. relevant safety precautions and act –...
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Activating a dry-charged battery – Carry out periodic condition tests. Test intervals Observe all relevant environmental and of 1 to 3 months, depending on climate and – Take out the battery. safety precautions. operating conditions, are recommended. – Battery and electrolyte must be at equal –...
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Engine oil specifications PAROIL from Atlas Copco is the only oil tested and PAROIL has an excellent Total Base Number (TBN) It is strongly recommended to use Atlas approved for use in all engines built into Atlas Copco retention and more alkalinity to control acid Copco branded lubrication oils for both generator and engine.handtight.
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Engine oil Synthetic engine oil PAROIL Extra Liter US gal Order number 1630 0135 01 1630 0136 01 barrel 55.2 1626 0102 00 Mineral engine oil PAROIL E Liter US gal Order number 1615 5953 00 1615 5954 00 barrel 55.2 1615 5955 00 Choose your engine oil based on the ambient...
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Liquid-cooled engines are factory-filled with this Atlas Copco's PARCOOL EG extended life coolant is Coolants used in these engines must be mixtures of type of coolant mixture. the new range of organic coolants purpose-designed good quality water (distilled or de-ionised), special to meet the needs of modern engines.
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PARCOOL EG is compatible with most other heated cooling system can result in • A refractometer can be ordered from Atlas Copco coolants based on ethylene glycol, but you only get personal injury from the splash of hot with part number 2913 0028 00.
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Topping up without draining from the cooling system The quantity of PARCOOL EG Concentrate to be topped up can be estimated with the following formula and/or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1092 0381 48 Liter...
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Topping up after limited quantity draining from the cooling system The quantity of PARCOOL EG Concentrate to be topped up after draining a calculated volume from the cooling system, can be estimated with the following formula and/or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1092 0381 48 Liter...
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Checks and troubleshooting Engine troubleshooting Refer to the engine’s operator manual for the engine Never perform test with troubleshooting. connected power cables. Never touch an electrical connector without a voltage check. When a failure occurs, always report what you experienced before, during and after the failure.
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Alternator troubleshooting Symptom Possible cause Corrective action Alternator gives 0 Volt Blown fuse. Replace fuse. No residual voltage. Excite the alternator by applying a 12V battery voltage with a 30 resistor in series on the + and - terminals of the electronic regulator, respecting the polarities.
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Storage of the generator Storage Preparing for operation after storage - Store the generator in a dry, frost-free room which is well ventilated. Before operating the generator again, remove the - Run the engine regularly, e.g. once a week, wrapping, VCI paper and silica gel bags and check the until it is warmed up.
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For more information check with your local waste Your Atlas Copco generator consists for the most part regulations. Do not drain into the sewage system or authority, customer center or distributor of metallic materials, that can be remelted in surface water.
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Available options Controller DSE4510™ Stop/Reset LED will flash upon electrical trip and shutdown Control module description fault. The DSE4510™ control module is integrated in the Auto LED indicates that the unit control panel. The DSE4510™ control module will Down is in Auto Mode. carry out all necessary tasks to control and protect the Start/ LED will flash upon...
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Icons overview Flexible sender instrumentation Appears when a low battery run is Instrumentation icons screen. active. Display Description Appears when the event log is being Appears in case of a mains failure. Default home page displaying displayed. generator set voltage and mains voltage.
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General navigation Load switching icons Mains instrumentation. It is possible to scroll through the display to view Display Description different pages of information by repeatedly Appears when the generator set is at Current and load instrumentation. operating the UP or DOWN navigation buttons. rest or not available and when the Example: generator breaker is open.
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Home page Mains pages • Load ph-N (kVA) This is the page that is displayed when no other page These pages contain electrical values of the mains, • Total Load (kVA) has been selected and is automatically displayed after measured or derived from the module’s voltage •...
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Controller DSE4620™ Auto LED indicates that the unit is in Auto Mode. Down Control module description Start/ LED will flash upon Manual ‘Waiting in Manual mode’. The DSE4620™ control module is integrated in the 1. STOP/RESET: Allows to put the control module control panel.
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Info pages Event log To exit the event log, press the UP and DOWN buttons simultaneously. The navigation menu These pages contain information about the controller. The DSE4510™ event log contains a list of the last 15 will be displayed. recorded electrical trip or shutdown events and the engine hours at which they occurred.
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Icons overview Flexible sender instrumentation Appears when a low battery run is Instrumentation icons screen. active. Display Description Appears when the event log is being Appears in case of a mains failure. Default home page displaying displayed. generator set voltage and mains voltage.
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General navigation Load switching icons Mains instrumentation. It is possible to scroll through the display to view Display Description different pages of information by repeatedly Appears when the generator set is at Current and load instrumentation. operating the UP or DOWN navigation buttons. rest or not available and when the Example: generator breaker is open.
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Home page Mains pages • Load ph-N (kVA) This is the page that is displayed when no other page These pages contain electrical values of the mains, • Total Load (kVA) has been selected and is automatically displayed after measured or derived from the module’s voltage •...
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Controller DSE7320™ The DSE7320™ control module is integrated in the STOP/RESET: Allows to put the control module in Stop/Reset mode. control panel. The DSE7320™ control module will Mute/Lamp test carry out all necessary tasks to control and protect the MANUAL: Allows to put the control module in generator set, regardless of its use.
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Info pages Event log To exit the event log, press the UP and DOWN buttons simultaneously. The navigation menu These pages contain information about the controller. The DSE4620™ event log contains a list of the last 15 will be displayed. recorded electrical trip or shutdown events and the engine hours at which they occurred.
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DSE7320™ LEDs DSE7320™ menu overview Instrument pages It is possible to scroll to display the different pages of Status page information by repeatedly operating the NEXT/ This is the ‘home’ page, the page that is displayed PREVIOUS PAGE push buttons. DSE7320 when no other page has been selected, and the page Example:...
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Alternatively, to scroll manually through all • Generator Load (kW) Event log instruments on the currently selected page, press the • Generator Load (kVA) The DSE7320™ module maintains a log of past UP/DOWN buttons. The ‘autoscroll’ is disabled. To alarms and/or selected status changes. The log is •...
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Scheduler Emergency stop button The DSE7320™ contains a scheduler, capable of Push the button to stop the generator set in case of an automatically starting and stopping the set. emergency. When the button is pressed, it must be unlocked, by turning it anti-clockwise, before the Up to 16 scheduled start/stop sequences can be generator set can be restarted.
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Motorized breaker. case of an earth leak current. – Constant current: maximum current available Atlas Copco distributors are able to reconfigure any during charge recovery phase cubicle in an easy way. Space is foreseen for additional components and all wiring is factory pre- –...
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Battery switch – Automatic recovery after the removal of fault conditions The battery switch is situated inside the bodywork To use the battery charger: near the battery. It allows to open or to close the – Provide the X4 connector (832, 835), located at electrical connection between the battery and the the side of the power cubicle, with external power engine circuits.
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Overview of the mechanical options Description of the mechanical the CE noise level directive for outdoor use. options Lifting beam The following mechanical options are available: A lifting beam is integrated in the enclosure, a lifting - Hot parts protection (CE compliance) Hot parts protection (CE compliance) beam cannot be installed on a genset without - External fuel tank connection kit (3-way valve...
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Technical specifications Specifications of the Unit Reference conditions 1) QES 60 EXPORT Designation Unit 1. Rated frequency 2. Rated speed (optional) 1500 3. Generator service duty 4. Absolute air inlet pressure bar(a) 5. Relative air humidity 6. Air inlet temperature °C Limitations 2) QES 60 EXPORT...
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Performance data 2) 3) 5) QES 60 EXPORT Designation Unit 50 hz Rated active power (LTP) 3ph (kW) Rated active power (LTP) 3ph Lower voltage (kW) Rated power factor (lagging) 3ph cos Rated apparent power (LTP) 3ph (kVA) Rated apparent power (LTP) 3ph Lower voltage (kVA) Rated voltage 3ph.
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QES 30 EXPORT Designation Unit 50Hz - at Full load (100%) 11.14 Fuel consumption at full load kg/h 24.55 lb/h Specific fuel consumption (kg/kWh) - at Full load (100%) kg/kWh 0.230 100% load Fuel autonomy at full load with standard 7.84 tank (h) Maximum oil consumption at full load (l/...
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Application data QES 30 EXPORT Designation Unit 50Hz Mode of operation Site land use Operation single/parallel Start-up and control mode manual/automatic Start-up time unspecified Mobility/Config. acc. to ISO 8528-1:1993 Mounting Climatic exposure open air Status of neutral (TT or TN) - 79 -...
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QES 30 EXPORT Designation Unit 50Hz Standard IEC34-1 ISO 8528-3 Make Atlas Copco Model ACA225D Rated output class H temp. rise (kVA) Rating type (acc. ISO 8528-3) Stand-by 125/40°C Degree of protection (IP index acc. NF EN 60-529) Insulation stator/rotor class...
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Design data Engine QES 30 EXPORT 50Hz Designation Unit Standard ISO 3046 ISO 8528-2 Make Cummins Type KUBOTA 4BT3.9-G2 Rated net output Rating type acc. ISO 3046-7 ICXN Coolant coolant Combustion system direct injection Aspiration turbo charged Charged air cooling system Number of cylinders Swept volume Speed governing...
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Power circuit QES 30 EXPORT Designation Unit 50Hz Circuit-breaker 3ph: Number of poles Circuit-breaker 3ph: Thermal release (lt) (A) (136) 105-130 (1.05-1.3xIt) Circuit-breaker 3ph: Magnetic release (lm) 1000 (10xlt) Circuit-breaker 3ph Lower Voltage: Number of poles Circuit-breaker 3ph Lower Voltage: Thermal release (lt) (A) (136) Circuit-breaker 3ph Lower Voltage: Magnetic release (lm)
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Specifications of the Unit for 60Hz Reference conditions 1) QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Supply voltage 208V (3 ph) 220V (3 ph) 380V (3 ph) 440V (3 ph) 480V (3 ph) Designation Unit 1.
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Performance data 2) 3) 5) QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Designation Unit 60 hz 60 hz 60 hz 60 hz 60 hz Rated active power (LTP) 3ph (kW) 53.9 55.8 56.7 56.5 Rated active power (LTP) 3ph Lower...
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QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Designation Unit 60Hz 60Hz 60Hz 60Hz 60Hz - at Full load 11.14 11.14 11.14 11.14 11.14 Fuel consumption at full load kg/h (100%) 24.55 24.55 24.55 24.55 24.55...
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QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Designation Unit 60Hz 60Hz 60Hz 60Hz 60Hz Capacity of standard fuel tank (l) Single step load capability (%) Single step load capability (kW) - 86 -...
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Application data QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Designation Unit 60Hz 60Hz 60Hz 60Hz 60Hz Mode of operation Site land use land use land use land use land use Operation single/parallel single/parallel single/parallel single/parallel...
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60Hz Standard IEC34-1 IEC34-1 IEC34-1 IEC34-1 IEC34-1 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 ISO 8528-3 Make Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Model ACA225D ACA225D ACA225D ACA225D ACA225D Rated output class H temp. 67.5 72.5...
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Design data Engine QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW 60Hz 60Hz 60Hz 60Hz 60Hz Designation Unit Standard ISO 3046 ISO 3046 ISO 3046 ISO 3046 ISO 3046 ISO 8528-2 ISO 8528-2 ISO 8528-2 ISO 8528-2 ISO 8528-2...
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Power circuit QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW QES 70 ROW Designation Unit 60Hz 60Hz 60Hz 60Hz 60Hz Circuit-breaker 3ph: Number of poles Circuit-breaker 3ph: 105-130 (1.05-1.3xIt) 105-130 (1.05-1.3xIt) 105-130 (1.05-1.3xIt) 105-130 (1.05-1.3xIt) 105-130 (1.05-1.3xIt) Thermal release (lt) (A) (136) Circuit-breaker 3ph:...
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Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
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Derating factor (%) for QES 60 Height Temperature (°C) 1000 1500 2000 2500 3000 For use of generator outside these conditions, please contact Atlas Copco. - 92 -...
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Data plate Conversion list of SI units into 1. Name of manufacturer British units 2. Power generator 3. Rated frequency 4. Rated voltage 1 bar 14.504 psi 5. Prime power 0.035 oz 6. Standby power 1 kg 2.205 lbs 7. Rated current 1 km/h 0.621 mile/h 1 kW...
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Following documents are provided with this unit: - Test Certificate - EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco (Wuxi) Compressor Co.,Ltd., declare under our sole responsibility, that the product: Machine name : Generator QIS 35U CE...
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No. 22 Changjiang Road No. 45 XiMei Road Fax: +0086 (0)510 - 8521 1410 New District, Wuxi New District, Wuxi Email: info@atlascopco.com Jiangsu, China Jiangsu, China Postal n°: 214028 www.atlascopco.com For info, please contact your local Atlas Copco representative p.2(2) - 129 -...
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