Winco 55PTOT4-21 Installation And Operator's Manual

Winco 55PTOT4-21 Installation And Operator's Manual

50kw-55kw

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50kW-55kW
PTO GENERATORS
INSTALLATION AND
OPERATORS MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
www.wincogen.com

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Summary of Contents for Winco 55PTOT4-21

  • Page 1 OPERATORS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
  • Page 2: Table Of Contents

    Should you experience a problem please follow the INTRODUCTION “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can TESTING POLICY expect from WINCO should you need service assistance in PREPARING THE UNIT the future. UNPACKING INSTALLATION...
  • Page 3: Specifications

    SPECIFICATIONS GEAR LUBE Volume 0.875 Pint Type SAE 80-90W-140 50PTOC4-03/1 Watts 50,000 Watts 50,000 Volts 120/240 Volts 120/240 Phase Three Phase Single Amps Amps Input Speed 1000 RPM Input Speed 540 RPM Generator Speed 1800 RPM Generator Speed 1800 RPM AS440 AS440 Input Shaft...
  • Page 4: Safety

    SAFETY IMPORTANT SAFETY INSTRUCTIONS CAUTION This engine generator set has been designed and Keep the generator and surrounding area clean. manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in A. Remove all grease, ice, snow or materials that create potentially deadly hazards;...
  • Page 5: Introduction

    The WINCO power take-off generators are designed primarily for farm use as a standby electrical power supply, utilizing the power take-off of a tractor or truck as the prime mover.
  • Page 6: Preparing The Unit

    1. As you receive your unit, it is critical to check it for any damage. If any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim 2.
  • Page 7: Installation

    INSTALLATION FOUNDATION MOUNTING C. The trailer height and mounting position of the generator on the trailer should enable aligning the drive shaft (tumbling bar) in a straight or nearly straight line between the power take-off and generator input shafts. Misalignment must be less than 5 degrees during generator operation, even though the mechanical design of the tumbling bar would allow greater misalignment.
  • Page 8: Electrical Connections

    In this case the manual transfer switch only has to be sized to the amperage of the circuit breaker in the main Your WINCO portable generator ships with a bonded distribution panel that is feeding it. See the right hand neutral.
  • Page 9 Bushings do come standard with the 480V Anderson Connection plug kit. If you require different inserts or contacts for local code, WINCO has a variety of different inserts and contacts available. Contact the factory at 507-357-6831 for pricing. WARNING: EQUIPMENT DAMAGE Never use acid core solder.
  • Page 10 TYPICAL CONNECTION METHODS FOR GENERATOR POWER SERVICE IMPORTANT: When making standby service hook up, make sure load to be transferred to standby generator will not exceed generator rating. TYPICAL HOOK UP FOR TYPICAL HOOK UP FOR SUPPLYING ALL CIRCUITS SUPPLYING ONLY ESSENTIAL CIRCUITS WITH EMERGENCY POWER WITH EMERGENCY POWER To Power Line Master Switch...
  • Page 11: Operation

    OPERATION OUTPUT POWER AVAILABLE AND LOAD DETERMINATION Before using the generator, read and understand the following information. Generator output current (amperage) is internally limited by three circuit breakers. If too much demand is placed on a generator output (if you try to drive too many motors with it, for example), one of the circuit breakers will trip, cutting off the output in order to protect the generator.
  • Page 12: Pre-Start Checks

    PRE-START CHECKS WARNING: PERSONAL INJURY DANGER: PERSONAL INJURY When working on or around these generators, do not Power take-off must be DISENGAGED at this time. wear loose fitting clothing or any articles that may get caught in moving parts. 4. Couple the tractor to the generator with the drive shaft (tumbling bar).
  • Page 13: Generator Procedures

    GENERATOR PROCEDURES START-UP 1. With the power take-off drive disengaged, start the engine which will drive the generator. Run the engine long enough to warm it up before proceeding, so that it will run smoothly and achieve full power under generator load.
  • Page 14: Maintenance

    MAINTENANCE NOTE: NTENANCE NOTE: GENERAL INFORMATION Do not over lubricate the universal joints. Do not over lubricate the universal joints. ral Information The main components of the generator are: rotor and stator assembly, cooling fan, brushes, brush holder assembly, end brackets. Before performing any maintenance on the ain components of the generator are: armature, field generator, isolate and/or disable the drive system so the cooling fan, brushes, brush holder assembly, end...
  • Page 15: Cleaning And Inspection

    but metal chips do. Dismantle the gearcase and look for damaged gears if you find metal chips in the oil. 4. Replace the oil drain plug. Refill the gearcase through the breather port with new oil of the recommended type. Fill the case until a little bit of oil comes out of oil level check plug hole (it will take less than 1 pint when dry).
  • Page 16: Trouble Shooting Table

    TROUBLE SHOOTING TABLE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Low Output Voltage 1. Engine speed too slow. 1. Check engine speed. Increase RPM if necessary. 2. Generator overloaded. 2. Reduce load if it is higher than the rated capacity of the generator. See generator nameplate. 3.
  • Page 17: Wiring Diagram

    WIRING DIAGRAM 120/240V SINGLE PHASE BACK VIEW OPM-137/E...
  • Page 18 120/208V & 120/240V THREE PHASE BACK VIEW OPM-137/E...
  • Page 19   ÿ           ÿ    277/480V THREE PHASE BACK VIEW 0 1 2 345 6 447 8 9 ÿ  OPM-137/E...
  • Page 20: Limited Warranty

    LIMITED WARRANTY 36 MONTH LIMITED WARRANTY WINCO, Inc., warrants for thirty-six months from date of shipment, that it will repair or replace at its option, for the original user, the whole or any part of the product found upon examination,...

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