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W6010DE/I
W6010DE/J
W6010KE-03/A
W6010KE-03/B
W6010KE-03/C
GENERATOR
INSTALLATION AND
OPERATORS MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as
yours.
If you should ever need to contact us concerning this unit,
it will help us to respond to your needs faster.
MODEL _____________________________________________
SERIAL NUMBER _____________________________________
16200-014
PURCHASE DATE ____________________________________
DEALER NAME ______________________________________
DEALER PHONE # ___________________________________
www.wincogen.com
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Summary of Contents for Winco W6010KE-03/C
- Page 1 INSTALLATION AND OPERATORS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us concerning this unit, it will help us to respond to your needs faster.
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Page 2: Table Of Contents
TABLE OF CONTENTS SAVE THESE INSTRUCTIONS SAFETY INFORMATION SPECIFICATIONS GENERATOR GENERATOR ENGINE INTRODUCTION TESTING POLICY INTENDED USES RESTRICTED USES UNIT CAPABILITIES GENERATOR CONNECTIONS STARTING ELECTRIC MOTORS Load Types PREPARING THE UNIT UNPACKING LUBRICATION OIL RECOMMENDATIONS DIESEL FUEL LIFTING EYE INSTALLATION OPTIONAL DOLLY KIT BATTERY INSTALLATION INITIAL START UP... -
Page 3: Save These Instructions
Should you experience a problem please follow the “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future. OPM-133/G... -
Page 4: Safety Information
SAFETY INFORMATION This manual contains important information that should be FIRE HAZARD understood and followed before the installation, operation Gasoline and other fuels present a hazard of possible and maintenance of the generator. Failure to follow the explosion and/or fire. safety instructions in this manual could result in serious injury or death. -
Page 5: Specifications
SPECIFICATIONS GENERATOR Models W6010DE/I & /J W6010KE-03/A W6010KE-03/B W6010KE-03/C Starting Watts 6,010 Running Watts W6010DE/I & /J 5,160 W6010KE-03/A 5,000 W6010KE-03/B 5,000 Volts 120/240 Starting Amps 50/25 Running Amps W6010DE/I & /J 43/21.5 W6010KE-03/A 40/20 W6010KE-03/B 40/20 GENERATOR Generator Manufacturer... -
Page 6: Introduction
INTRODUCTION TESTING POLICY Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked. Rated output of generator is based on engineering tests of typical units, and is subject to, and limited by, the temperature, altitude, fuel, and other conditions specified by the manufacturer of applicable engines. -
Page 7: Unit Capabilities
UNIT CAPABILITIES GENERATOR CONNECTIONS The figures given in the previous chart are for an average load such as a blower or fan. If the electric motor is connected to a hard starting load such as an air compressor, it will require more starting current. If it is connected to a light load, or no load such as a power saw, it will require less starting current. -
Page 8: Preparing The Unit
1. As you receive your unit, it is critical to check it for any damage. If any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim 2. -
Page 9: Lifting Eye Installation
LIFTING EYE INSTALLATION In the bag of parts for the lifting eye, ensure all of the required materials are included: 2 qty - 5/16-18 x 2.25 button head socket screws (#1); 2 qty - washers (#2); 2 qty - .3125-18 flange (#3); 1 qty - lifting eye (#4). 1. -
Page 10: Battery Installation
BATTERY INSTALLATION This engine generator set is shipped with a battery tie down DANGER: EXPLOSIVE FIRE RISK for customer installation. Never smoke when near batteries. Do not cause a flame or spark in the battery area. Always discharge static electricity A customer supplied 12 Volt battery, BCI group U1 rated from your body before touching batteries by first touching at 300 CCA or larger is recommended for this electric start... -
Page 11: Initial Start Up
INITIAL START UP The throttle control on these generators is preset and 5. Return key to 1st position when engine is running (Ref A). locked to operate at 3600 RPM (nominal) with no load speed set at 3690 RPM. Only a trained service technician should be allowed to adjust this speed setting. -
Page 12: Connecting The Loads
The NFPA 70 250:34-35 are good technical references. STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral. You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel. - Page 13 1. These engine-generator sets are designed for portable heavy duty commercial use. Receptacles are provided on the control panel to permit 120 and 240 Volt portable appliances and tools to be plugged directly into them. Please note that the 3-wire 240 Volt receptacle(s) on these units are designed to power only 240 Volt tools.
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Page 14: Yourgen
YOURGEN The speed of the engine was carefully adjusted at the The WINCO YourGen meter allows you to see useful factory so that the generator produces the proper voltage information about your generator from the front panel and frequency. For normal usage, the speed setting should by displaying RPMs, Voltage, frequency, load, hours, and not be changed. - Page 15 120 Volt and 240 Volt receptacles are provided for the YourGen meter. Gently pry the back plate off using the connection to various loads. slot located on top. The following diagram represents this 5,160 watt (rated output) generator. A & B represent the 120 volt output legs of this generator.
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Page 16: Engine Care
Be sure the oil level is maintained. Fill to the “FULL” mark on the dipstick. Outdoor temperatures determine the proper oil viscosity for the engines. Winco recommends our 5W-30 fully synthetic oil to give you excellent protection in cold temperatures AIR FILTER while maintaining excellent performance in warmer weather. - Page 17 B. Remove the wing nut. C. Remove the filter element. D. Check the rubber seal is undamaged. E. To loosen debris, gently tap the air filter on a hard surface. If the air filter is excessively dirty replace with a new filter.
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Page 18: Generator Care
GENERATOR CARE TROUBLESHOOTING Proper care and maintenance of the generator is necessary Problem Possible Causes to ensure a long trouble free life. Won’t start Low oil level Out of fuel EXERCISING THE GENERATOR Start switch in OFF position Fuel Valve turned off The generator should be operated every three to four Plugged fuel filter weeks. -
Page 19: Wiring Diagram
WIRING DIAGRAM W6010DE/I, W6010DE/J, W6010KE-03/A, W6010KE-03/B OPM-133/G... -
Page 20: Wiring Diagram
WIRING DIAGRAM W6010KE-03/C OPM-133/G... -
Page 21: California Evaporative Emission Control
In California, new equipment that uses small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. WINCO must warrant the evaporative emission control system on your generator for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment leading to the failure of the evaporative emission control system. -
Page 22: Limited Warranty
Air cooled units purchased for stock have 1 year to be sold. The warranty to the original retail customer commences on the date of sale of the product to them. All liquid cooled units have 180 days from the Winco invoice to submit a start up date. If no startup form is submitted, then warranty period starts on the Winco invoice date unit was sold. -
Page 23: What Is Not Covered By Warranty
Note 2: 3rd Year warranty coverage is parts only/no labor. Note 3: Round trip mileage is limited to 200 miles per trip and a total of 2 trips per repair unless authorized in writing by the WINCO Service Dept. - Page 24 225 S. CORDOVA AVE • LE CENTER, MN 56057 Sales: 507-357-6821• sales@wincogen.com Service: 507-357-6831 • service@wincogen.com www.wincogen.com OPM-133/G...
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