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DE SERIES
GENERATORS
INSTALLATION AND
OPERATORS
MANUAL
MANUAL KEY START AND DSE4510 ELECTRIC START
WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821
SERVICE DEPT. 507-357-6831
www.wincogen.com

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Summary of Contents for Winco DE SERIES

  • Page 1 DE SERIES GENERATORS INSTALLATION AND OPERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 www.wincogen.com...
  • Page 2: Table Of Contents

    Should you experience a problem please follow the “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future. OPM-103 REV B...
  • Page 3: Safety

    COPY YOUR MODEL AND SERIAL NUMBER HERE B. Guard against electric shock. No other WINCO generator has the same serial number as yours. C. Avoid contact with live terminals or receptacles. If you should ever need to contact us on this unit, it will help us to D.
  • Page 4: Specifications

    SPECIFICATIONS DE30I4 DE20I4 MODEL DE30I4-3 DE-30I4-4 DE30I4-17 DE30I4-18 MODEL DE20I4-3 DE-20I4-4 DE20I4-17 DE20I4-18 Generator Generator Wattage 29,000 30,000 30,000 30,000 Wattage 20,000 20,000 20,000 20,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three...
  • Page 5: De45F4

    DE45F4 DE65F4 MODEL DE45F4-3 DE-45F4-4 DE45F4-17 DE45F4-18 MODEL DE65F4-3 DE-65F4-4 DE65F4-17 DE65F4-18 Generator Generator Wattage 40,000 45,000 45,000 45,000 Wattage 55,000 62,000 62,000 62,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three...
  • Page 6: De90F4

    CAUTION: EQUIPMENT DAMAGE: Be sure to check the engine oil level frequently as specified in the engine manual. The engine manufacturer has established an excellent worldwide engine service organization; engine service is available from a nearby authorized dealer or distributor. Go to the WINCO website for a list of engine dealers (http://wincogen.com/Engine_Support) or contact the WINCO Service Department. OPM-103 REV B...
  • Page 7: Preparing The Unit

    1. As you receive your unit, it is critical to check it for any damage. If INSTALLATION any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim WARNING: PERSONAL INJURY: 2.
  • Page 8: Engine Generator Set Mounting

    ENGINE GENERATOR SET MOUNTING you aware of the decisions you must make. In no case should the instructions or information provided be interpreted to conflict with any local, state, or national codes. If in doubt, always consult your local fire The unit’s main frame must be bolted solidly to a solid base. The en- marshal or fuel supplier. gine-generator is mounted on channels which are attached with special shock mounts to the main frame.
  • Page 9: Lubrication

    COOLANT DE45-90 FUEL CONNECTIONS Before starting the engine, check the coolant level in the radiator. If it is low, refill as specified in the engine manufacturer’s maintenance instructions. The radiator should be filled to about 1 inch below the filler neck. For additional information on engine coolant requirements, see engine manufacturer’s maintenance instructions. INSTALLING THE BATTERY CAUTION: In the following battery installation procedure, check to be sure the engine control is in the “stop”...
  • Page 10: A.c. Electrical Connections

    A.C. ELECTRICAL CONNECTIONS 1. Remove watches, rings, and other metal objects. 2. Use tools with insulated handles. 3. Check both the battery cable ends and the battery posts to be NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL sure they are free of corrosion.
  • Page 11: Generator Circuit Breaker

    GENERATOR CIRCUIT BREAKER Wire Temperature Rating Cu Conductor AI Conductor This circuit breaker provides overload protection for the generator. You kW Voltage 75°C 90°C 75°C 90°C power feeds from the load panel will connect to the open lugs on the 120/240 1 #3 AWG #4 AWG...
  • Page 12: Engine Control Panel Layout

    ENGINE CONTROL PANEL LAYOUT and shutting down the engine. When tripped, the button on the panel will extend out about 1 inch. This button must also be held in during MANUAL KEY START starting until the check engine light goes out. INITIAL START UP MANUAL KEY START Use the following check list to verify correct installation before starting...
  • Page 13: Dse4510 Engine Controller

    Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operator’s The PIN number is not set by WINCO when the module leaves the attention to an undisirable condition. Warning alarms are self-resetting factory.
  • Page 14: Dse 4510 Controller

    DSE 4510 CONTROLLER CAN Data Fail - The module is configured for CAN operation and does not detect data on the engine Can DEFAULT CODES data link Emergency Stop -The emergency stop button has been Auxiliary Inputs - Auxiliary inputs can be be user depressed. This failsafe (normally closed to emergency configured and will display the message as written by stop) input and immediately stops the set should the the user.
  • Page 15: Dse4510 Initial Start Up

    TROUBLE SHOOTING TABLES DSE4510 INITIAL START UP WARNING: EQUIPMENT DAMAGE: ENGINE WILL NOT CRANK: DO NOT jump start these engine-generator sets. Starting these units 1. Low/dead battery on a low battery or jump starting them will cause damage to the engine 2.
  • Page 16: Control Box Ac Wiring

    CONTROL BOX AC WIRING KEY START PANEL SCHEMATIC WIRE 91 IS NOT INCLUDED WITH THE DE45-DE90 MODELS OPM-103 REV B...
  • Page 17: De20 & De30 Engine Harness Schematic

    DE20 & DE30 ENGINE HARNESS SCHEMATIC NOTES: COOLANT AND OIL PRESSURE SWITCH STANDARD, SENDER OPTIONAL. FUEL LEVEL SENSOR AND LOW COOLANT SHUTDOWN ARE OPTIONAL ACCESSORIES. DE45 & DE65 ENGINE HARNESS SCHEMATIC NOTE: LOW COOLANT SWITCH IS OPTIONAL. OIL PRESSURE AND COOLANT TEMPERATURE SENDERS INCLUDED ON MODELS WITH ELECTRONIC ENGINE IS FOR UNITS WITH TANKS AND LEAK DETECTION FOR CONTROLS.
  • Page 18: 4510 Electric Start Panel

    4510 ELECTRIC START PANEL OPM-103 REV B...
  • Page 19: Three Phase Ac Wire High And Low Wye

    THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING- DELTA SINGLE PHASE 311 WINDING REV B OPM-103...
  • Page 20: 12 Month Limited Warranty

    WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced.

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