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DE SERIES GENERATORS INSTALLATION AND OPERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 www.wincogen.com...
Should you experience a problem please follow the “Troubleshooting Tables” near the end of this manual. The warranty listed in the manual describes what you can expect from WINCO should you need service assistance in the future. OPM-103 REV B...
COPY YOUR MODEL AND SERIAL NUMBER HERE B. Guard against electric shock. No other WINCO generator has the same serial number as yours. C. Avoid contact with live terminals or receptacles. If you should ever need to contact us on this unit, it will help us to D.
CAUTION: EQUIPMENT DAMAGE: Be sure to check the engine oil level frequently as specified in the engine manual. The engine manufacturer has established an excellent worldwide engine service organization; engine service is available from a nearby authorized dealer or distributor. Go to the WINCO website for a list of engine dealers (http://wincogen.com/Engine_Support) or contact the WINCO Service Department. OPM-103 REV B...
1. As you receive your unit, it is critical to check it for any damage. If INSTALLATION any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim WARNING: PERSONAL INJURY: 2.
ENGINE GENERATOR SET MOUNTING you aware of the decisions you must make. In no case should the instructions or information provided be interpreted to conflict with any local, state, or national codes. If in doubt, always consult your local fire The unit’s main frame must be bolted solidly to a solid base. The en- marshal or fuel supplier. gine-generator is mounted on channels which are attached with special shock mounts to the main frame.
COOLANT DE45-90 FUEL CONNECTIONS Before starting the engine, check the coolant level in the radiator. If it is low, refill as specified in the engine manufacturer’s maintenance instructions. The radiator should be filled to about 1 inch below the filler neck. For additional information on engine coolant requirements, see engine manufacturer’s maintenance instructions. INSTALLING THE BATTERY CAUTION: In the following battery installation procedure, check to be sure the engine control is in the “stop”...
A.C. ELECTRICAL CONNECTIONS 1. Remove watches, rings, and other metal objects. 2. Use tools with insulated handles. 3. Check both the battery cable ends and the battery posts to be NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL sure they are free of corrosion.
GENERATOR CIRCUIT BREAKER Wire Temperature Rating Cu Conductor AI Conductor This circuit breaker provides overload protection for the generator. You kW Voltage 75°C 90°C 75°C 90°C power feeds from the load panel will connect to the open lugs on the 120/240 1 #3 AWG #4 AWG...
ENGINE CONTROL PANEL LAYOUT and shutting down the engine. When tripped, the button on the panel will extend out about 1 inch. This button must also be held in during MANUAL KEY START starting until the check engine light goes out. INITIAL START UP MANUAL KEY START Use the following check list to verify correct installation before starting...
Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operator’s The PIN number is not set by WINCO when the module leaves the attention to an undisirable condition. Warning alarms are self-resetting factory.
DSE 4510 CONTROLLER CAN Data Fail - The module is configured for CAN operation and does not detect data on the engine Can DEFAULT CODES data link Emergency Stop -The emergency stop button has been Auxiliary Inputs - Auxiliary inputs can be be user depressed. This failsafe (normally closed to emergency configured and will display the message as written by stop) input and immediately stops the set should the the user.
TROUBLE SHOOTING TABLES DSE4510 INITIAL START UP WARNING: EQUIPMENT DAMAGE: ENGINE WILL NOT CRANK: DO NOT jump start these engine-generator sets. Starting these units 1. Low/dead battery on a low battery or jump starting them will cause damage to the engine 2.
DE20 & DE30 ENGINE HARNESS SCHEMATIC NOTES: COOLANT AND OIL PRESSURE SWITCH STANDARD, SENDER OPTIONAL. FUEL LEVEL SENSOR AND LOW COOLANT SHUTDOWN ARE OPTIONAL ACCESSORIES. DE45 & DE65 ENGINE HARNESS SCHEMATIC NOTE: LOW COOLANT SWITCH IS OPTIONAL. OIL PRESSURE AND COOLANT TEMPERATURE SENDERS INCLUDED ON MODELS WITH ELECTRONIC ENGINE IS FOR UNITS WITH TANKS AND LEAK DETECTION FOR CONTROLS.
WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced.
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