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TJM 070SB13N20A Fitting Instructions Manual

T13 outback frontal protection system

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Product:
Vehicle:
Ford Ranger PXII, PXIII (Non-Tech pack), Everest (UA model only)
Part No.
070SB13N20A
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Estimated Fitting Time: 4hrs
• 076SKITB20A and 946TQEXT500 supplementary kits may also be required
for vehicles fitted with a radar. (Not compatible with centrally mount radar)
• 076PSHOUSE supplementary kit may be required for vehicles fitted with 6
front parking sensors.
The fitment of TJM products does not nullify the OE manufacturer's
operating guidelines and/or warnings. Ensure you are familiar with and
adhere to the usage instructions specified by the manufacturer in the
owner's manual or other official
• Left hand and Right hand components are determined as seated in the
vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the
tow points be painted red.
• Ensure that the "Rated Recovery Point Label" is affixed alongside the
compliance label, in the driver's side doorjamb.
• When fitting accessories to TJM products (ie. driving lights and aerials),
ensure suitable washer plates are used under the mounting surface that
allow the accessory to be secured in a way that prevents it from damaging
the product.
• When removing protective coatings, ensure all new edges are deburred,
clean any swarf from the area and apply rust preventative to exposed
surfaces.
Bolt tensions
All bolt tensions are
as follows unless
otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
F-12114
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Dia. (mm)
5
6
8
10
12
Page 1 of 27
documentation.
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
03/01/2019

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Summary of Contents for TJM 070SB13N20A

  • Page 1 • Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance label, in the driver’s side doorjamb. • When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Ford Ranger PXII, PXIII (Non-Tech pack), Everest (UA model only) Part No. 070SB13N20A For product warranty please refer to our website www.tjm.com.au F-12114 Page 2 of 27 03/01/2019...
  • Page 3: Parts List

    Pinch-Weld (750mm Long) 93154 TJM LOGO Sticker K3550 Rubber Grommet 92645 Christmas Tree Plug K0666 Vent Hose (530mm) K3075 Cable Tie (300mm) K1148 Foam Tape (750mm) K1361 For product warranty please refer to our website www.tjm.com.au F-12114 Page 3 of 27 03/01/2019...
  • Page 4 Inside lower grille area behind air dam, locate LHS SHOWN and remove grille and bumper retaining screws. Note : Grille will need to be removed to expose center retaining clips. For product warranty please refer to our website www.tjm.com.au F-12114 Page 4 of 27 03/01/2019...
  • Page 5 RHS SHOWN discard the plastic clips and screws that secure the lower bumper (& skirting) in place. Remove and discard the lower bumper skirting. SKIRTING For product warranty please refer to our website www.tjm.com.au F-12114 Page 5 of 27 03/01/2019...
  • Page 6 Remove and retain the front intrusion 18.2. beam fasteners (4) from the indicated locations. Remove and discard the clips on the 18.3. lower plastic air guides. For product warranty please refer to our website www.tjm.com.au F-12114 Page 6 of 27 03/01/2019...
  • Page 7 Trim the bumber behind the grille to match and deburr all new edges. 350mm OUT FROM CENTRE LINE 40mm REAR VIEW TRIMMING For product warranty please refer to our website www.tjm.com.au F-12114 Page 7 of 27 03/01/2019...
  • Page 8 Trim the bumper from grille centerline mark 85mm wide by 35mm high cuts, 350mm from centerline as shown. Repeat both sides 85 mm 35 mm 350 mm OUT FROM CENTRE LINE For product warranty please refer to our website www.tjm.com.au F-12114 Page 8 of 27 03/01/2019...
  • Page 9 M6 x 1.0 x 30mm bolt (1), M6 x Ø18mm washers (2) and M6 Nyloc nut (1). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-12114 Page 9 of 27 03/01/2019...
  • Page 10 SENSOR ON LHS PRIOR TO CUTTING, 100mm THEN REPLACE. Repeat step 36 for the RHS then trim marked 85mm lines and deburr the edges. AIR GUIDE AS TRIMED For product warranty please refer to our website www.tjm.com.au F-12114 Page 10 of 27 03/01/2019...
  • Page 11 PXIII Air guide and Air deflector cut refer steps 41-46 Remove the 2 clips and discard instrusion beam foam and remove instrusion beam. STEP 41 For product warranty please refer to our website www.tjm.com.au F-12114 Page 11 of 27 03/01/2019...
  • Page 12 (side view looking from the arrow) Side view Show opposite Extend the cut line horizontally and 50 mm vertically to meet the open edge. 30 mm For product warranty please refer to our website www.tjm.com.au F-12114 Page 12 of 27 03/01/2019...
  • Page 13 THESE TWO Align the holes in the inner chassis nut-plate HOLES ALIGN with the holes in the chassis rail. For product warranty please refer to our website www.tjm.com.au F-12114 Page 13 of 27 03/01/2019...
  • Page 14 18.2. THE CHASSIS MOUNT / WINCH FRAME SHOULD FIT AROUND THE PREVIOUSLY TRIMMED AIR GUIDES. CHASSIS RAIL END For product warranty please refer to our website www.tjm.com.au F-12114 Page 14 of 27 03/01/2019...
  • Page 15 2mm shims on the relevant side (or sides) of the chassis mount to assist in centering the chassis mount / winch frame to the vehicle. For product warranty please refer to our website www.tjm.com.au F-12114 Page 15 of 27 03/01/2019...
  • Page 16 NUTS REPEAT ON LHS. TO INSIDE! Remove & discard the inner guard lower RHS SHOWN bumper mount. Retain fasteners. For product warranty please refer to our website www.tjm.com.au F-12114 Page 16 of 27 03/01/2019...
  • Page 17 Insert the supplied grommet through the antenna hole at the location shown. Secure to STEP 66 the vehicle with an OE fastener retained from step 61. For product warranty please refer to our website www.tjm.com.au F-12114 Page 17 of 27 03/01/2019...
  • Page 18 When winch is fitted, further grill trimming is required. On the RHS only, increase 85mm cut 69.1. made in step 23 inboard to 300mm. 300 mm For product warranty please refer to our website www.tjm.com.au F-12114 Page 18 of 27 03/01/2019...
  • Page 19 Tighten the fasteners installed in step 32. Refit grille using OE fasteners retained and fit pinch weld to lower cut edge of the outer grill panel as shown. STEP 74 For product warranty please refer to our website www.tjm.com.au F-12114 Page 19 of 27 03/01/2019...
  • Page 20 Remove the parking sensors and the OF CONNECTOR associated wiring harness from the bumper. Feed the parking sensor loom through the FPS channel, securing with cable ties. For product warranty please refer to our website www.tjm.com.au F-12114 Page 20 of 27 03/01/2019...
  • Page 21 8g x 25mm pan head screws. Apply the supplied 1.2mm (thicker) double sided sticker to the front face of the parking sensor housing. For product warranty please refer to our website www.tjm.com.au F-12114 Page 21 of 27 03/01/2019...
  • Page 22 M6 x 1.0 x 20mm hex screws (4), M6 x Ø12.5mm flat washers (4) & M6 spring washers (4). FAIRLEAD COVER For product warranty please refer to our website www.tjm.com.au F-12114 Page 22 of 27 03/01/2019...
  • Page 23 Re-connect the indicator / park lights & fog- lights to the corresponding wiring harness. Check the operation of the indicators, park lights, fog-lights, winches, etc to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-12114 Page 23 of 27 03/01/2019...
  • Page 24 Insert an M8 cage nut (1) into the wing 104. guard bracket so the nut is situated on top of the bracket. REPEAT ON LHS. For product warranty please refer to our website www.tjm.com.au F-12114 Page 24 of 27 03/01/2019...
  • Page 25 Using an air-hacksaw or similar tool, cut 111. along the previously marked trim-line. It may be necessary to remove the wing guard. REPEAT ON LHS. For product warranty please refer to our website www.tjm.com.au F-12114 Page 25 of 27 03/01/2019...
  • Page 26 Re-fit the OE underbody guard using the OE 114. fasteners removed in step 16 ensuring center guard sits between the underbody guard and the vehicle For product warranty please refer to our website www.tjm.com.au F-12114 Page 26 of 27 03/01/2019...
  • Page 27 & that, as a results of fitting the product, no vehicle components are crushed or will chafe. STEP 117 For product warranty please refer to our website www.tjm.com.au F-12114 Page 27 of 27 03/01/2019...