SICK flexLock Operating Instructions Manual
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SICK flexLock Operating Instructions Manual

SICK flexLock Operating Instructions Manual

Safety locking device
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O P E R A T I N G I N S T R U C T I O N S
flexLock
Safety locking device

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Summary of Contents for SICK flexLock

  • Page 1 O P E R A T I N G I N S T R U C T I O N S flexLock Safety locking device...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Orientation of the safety switch............... Mounting several safety switches............8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 4 13.1 Conformities and certificates..............13.1.1 EU declaration of conformity........... O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...
  • Page 5 UK declaration of conformity..........13.1.3 FCC and IC radio approval............8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 6: About This Document

    Indicates a situation presenting imminent danger, which will lead to death or serious injuries if not prevented. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...
  • Page 7 ✓ The tick denotes the results of an action. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 8: Safety Information

    The safety locking device is not suitable, among other things, for the following ambient conditions: O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...

  • Page 9: Qualification Of Personnel

    • knowledge of the applicable regulations and standards 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 10: Product Description

    Figure 1: SICK product ID O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 11: Device Overview

    The movable physical guard is held closed. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 12: Locking Principle

    • A valid signal is present at the inputs In1 and In2. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 13: Application Diagnostic Output

    Each time a new actuator is taught-in, the previous actuator becomes invalid. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 14: Manual Unlocking

    Mount the escape release so that actuation can only take place from inside of protected area (hazardous area). O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...
  • Page 15 PRODUCT DESCRIPTION Escape release 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 16: Project Planning

    Alignment of actuator to mounting surface Straight Angled Rotatable and spring-loaded actuator O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...
  • Page 17 0.5 mm Max. offset angle about the X-axis 2.5° 0° 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 18: Actuation Direction And Alignment Of The Actuator

    The safety locking device can be actuated horizontally within a 180° radius with infinite adjustment. 180° Figure 4: Possible actuating directions O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 19: Measures Against Accidental Damage

    This enables the maximum wall thickness to be increased to 64 mm or 94 mm. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 20: Integration In The Electrical Control System

    OSSDs of the safety locking device are in the ON state. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...

  • Page 21: Ossds

    Figure 8: No potential difference between the load and safety component 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 22: Safe Series Connection

    O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...

  • Page 23: Testing Plan

    Thorough check during commissioning and modifications • Regular thorough check 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 24 For safety switches with taught-in actuators: The actuators used are taught-in actuators. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 25: Mounting

    Connect the safety switch to the fixed part of the movable physical guard. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 26 The safety switch can be mounted on an aluminum profile using the optional mounting bracket. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...

  • Page 27: Mounting The Actuator

    Apply an at least medium-strength, material-bonded screw adhesive. Close mounting holes with protective caps. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 28: Mounting The Escape Release

    Mount the safety switch using 4 × M5 screws. Screw on the red button of the escape release. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...

  • Page 29: Electrical Installation

    A movable physical guard is opened. • Error on a safety locking device 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 30 Locking function input Applies to the extension cables recommended as accessories. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 31: Commissioning

    3 seconds. The individual steps are indicated via the LEDs. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 32: Teaching In Replacement Actuators

    Yellow (4 Hz) Actuator was successfully taught-in Green (4 Hz) o Ö Ö O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 33: Thorough Check During Commissioning And Modifications

    Power to lock variant: 24 V DC • Power to release variant: 0 V DC 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 34: Operation

    This can, for example, prevent an unintended restart of the machine. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...
  • Page 35 The movable physical guard can no longer be closed. Figure 18: Preventing closing with a lock. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 36: Maintenance

    Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 37: Troubleshooting

    Locking signal active, locking function activated. Green Yellow Error when closing or opening. OÖ 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 38: Indications When Teaching In An Actuator

    Unlock Not rele‐ No actuator detected. vant requested. vant O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 39: Fault Indications During Operation

    (1 Hz) (1 Hz) Disconnect and restore the volt‐ age supply. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 40 Check cable for ► damage. O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 41: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 42: Technical Data

    40 °C and 2,000 m above sea per hour) –8 level (mission time) 20 years (ISO 13849-1) O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...
  • Page 43 ≤ 2 V DC Input current for ON state (HIGH) ≤ 5 mA 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 44 30 g, 11 ms (EN 60068-2-27) In accordance with IEC/EN 61326-3-1, IEC/EN 60947-5-2, IEC/EN 60947-5-3 and EN 300330 O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 45: Classification According To Zvei, Cb24I

    Safety switch dimensional drawings Figure 19: Safety switch dimensional drawings 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 46 M 12 x1 Figure 21: Dimensional drawings for safety switch with auxiliary release, with escape release O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...
  • Page 47 Figure 22: Dimensional drawings for safety switch without auxiliary release, with escape release Number of extension pieces 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 48: Actuator Dimensional Drawings

    Figure 23: Flexible actuators dimensional drawings ø5,4 ø9 Figure 24: Rigid actuators dimensional drawings O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 49: Dimensional Drawings For Mounting Equipment

    Figure 26: Dimensional drawing for FXL1-XMS3 mounting plate for safety locking device 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 50 ø M5 Figure 28: Dimensional drawing for FXL1-XMA1 mounting plate for actuator O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...

  • Page 51: Dimensional Drawings For Extension Pieces

    Dimensional drawings for extension pieces Figure 29: Dimensional drawing for extension piece 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...

  • Page 52: Annex

    This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK...
  • Page 53 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 54 ANNEX O P E R A T I N G I N S T R U C T I O N S | flexLock 8020562/1PT1/2024-10-24 | SICK Subject to change without notice...
  • Page 55 ANNEX 8020562/1PT1/2024-10-24 | SICK O P E R A T I N G I N S T R U C T I O N S | flexLock Subject to change without notice...
  • Page 56 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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