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Summary of Contents for SICK C4000 Micro
- Page 1 O P E R A T I N G I N S T R U C T I O N S C4000 Micro, C4000 Basic Plus, C4000 Basic, C4000 Eco Safety light curtain...
- Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the com- pany SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the ex- plicit written approval of the company SICK AG.
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Page 3: Table Of Contents
5.7.1 C4000 Basic on UE48-20S/UE48-30S with restart interlock and EDM..................35 5.7.2 C4000 Micro/Basic on UE10-30S without restart interlock, with EDM ..................36 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 4 Compliance with EU directives............... 65 12.2 Checklist for the manufacturer ..............66 12.3 List of tables ....................67 12.4 List of illustrations..................68 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
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Page 5: About This Document
About this document Please read this chapter carefully before working with this documentation and the safety light curtain C4000 Micro, C4000 Basic Plus, C4000 Basic or the C4000 Eco. Function of this document These operating instructions are designed to address the technical personnel of the... -
Page 6: Scope
This document is an original document. These operating instructions only apply to the safety light curtains C4000 Basic, Note C4000 Basic Plus, C4000 Micro and C4000 Eco with one of the following entries on the type label in the field Operating Instructions: • 8009410/N082 •... - Page 7 • machine movements • electrical conductors • visible or invisible radiation • a combination of several risks and hazards 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
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Page 8: On Safety
Depending on the application, mechanical protective devices may be required in addition to the safety light curtain. Note The safety light curtain C4000 Basic, C4000 Micro or C4000 Eco operates as a stand- alone system, comprising a sender and receiver. It cannot be combined with other C4000 systems, e.g. C4000 Advanced. -
Page 9: Correct Use
• The external voltage supply of the device (SELV/PELV) must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204-1. Suitable power supplies are available as accessories from SICK (SICK Power Supply 50 W (Part number 7028789)/SICK Power Supply 95 W (Part number 7028790)). -
Page 10: Protection Of The Environment
We would be pleased to be of assistance on the disposal of this device. Contact your local Note SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 11: Product Description
Tab. 3: C4000 Eco model Designation (Connection Format) External device Restart interlock Reset button overview monitoring (EDM) C4000 Eco (M12 × 4 + FE) 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 12: Operating Principle Of The Device
The C4000 is modular in structure. All optical and electronic components and assemblies are housed in a slim and torsionally rigid housing. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 13: Examples Of Range Of Use
After each modification to the protective device or its connection, you must check the whole protective device for effectiveness (see 6.3 on Page 38). WARNING 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 14: Restart Interlock
Notes • If you use the C4000 Micro/Basic without internal restart interlock, then you must implement the restart interlock externally, i.e. on the machine. • Do not confuse the restart interlock with the starting interlock on the machine. The start interlock prevents the machine starting after switching on. -
Page 15: External Device Monitoring (Edm)
C4000 Micro/Basic/Basic Plus/Eco Reset If you want to activate the restart interlock on the C4000 Micro/Basic (internal) and also a restart interlock on the machine (external), then each restart interlock has its own button. When actuating the reset button (for the internal restart interlock) •... -
Page 16: Scanning Range
900 mm. If you need more advice on mirror applications, please get in touch with your contact at SICK. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 17: Sender Test
Non-coded operation (only after switching on) τ Other All other displays are error messages. Please refer to chapter “Fault displays diagnosis” on page 43. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 18: Status Indicators Of The Receiver
Non-coded operation (only after switching on) Other All other displays are error messages. Please refer to chapter “Fault displays diagnosis” on page 43. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 19: Installation And Mounting
“Response time” on page 49) • reach or approach speed • other parameters that are stipulated by the standard depending on the application 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 20 S = 2000 × 0.32 + 8 × (14 – 14) = 640 mm S > 500 mm, therefore: S = 1600 × 0.32 + 8 × (14 – 14) = 512 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
- Page 21 (inches) = 3.4 × (Object Sensitivity – 0.276), but not less than 0. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
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Page 22: Minimum Distance To Reflective Surfaces
⋅ Determine the distance D [m] sender-receiver. ⋅ Read the minimum distance a [mm] from the graph: Fig. 10: Graph, minimum distance from reflective surfaces © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 23: Protection From Affecting Systems In Close Proximity
Beams of the 1 system beams of the 1 system. system with reversed transmission direction 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 24: Steps For Mounting The Device
The senders and receivers can be mounted in two different ways: • mounting with swivel mount bracket • mounting with side bracket © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 25: Mounting With Swivel Mount Bracket
Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. Fig. 14: Composition of the swivel mount bracket 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 26 ⋅ If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 61), make sure that the curved side of the device remains accessible after mounting. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
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Page 27: Mounting With Side Bracket
⋅ When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 10.4 “Dimensional drawings” on page 51 f. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 28 ⋅ If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 61), make sure that the curved side of the device remains accessible after mounting. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
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Page 29: Electrical Installation
You are not allowed to connect OSSD1 and OSSD2 together, otherwise signal safety will not be ensured. ⋅ Ensure that the machine controller processes the two signals separately. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 30 • The external voltage supply of the device must be capable of buffering brief mains vol- tage failures of 20 ms as specified in EN 60 204-1. Suitable power supplies are availa- ble as accessories from SICK (SICK Power Supply 50 W (Part number 7028789)/SICK Power Supply 95 W (Part number 7028790)).
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Page 31: System Connection C4000 Basic (M26 × 6 + Fe)
0 V DC (voltage supply) 0 V DC (voltage supply) Black Reserved OSSD2 (switching output 2) Grey Functional earthing Functional earthing 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 32: System Connection C4000 Micro/Basic Plus (M12 × 7 + Fe)
0 V DC (voltage supply) FE Screen Functional earthing Functional earthing Pins 3 and 4 of the receiver connection are jumped internally. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 33: External Device Monitoring (Edm)
• You can again deactivate the external device monitoring at a later time by using the start-up configuration (see section 7.4 “Start-up configuration” on page 40). In this case, pin 6 (C4000 Basic) and pin 4 (C4000 Micro/Basic Plus), respectively, must not be connected to 24 V. -
Page 34: Reset Button
Operating Instructions C4000 Micro/Basic/Basic Plus/Eco Reset button When using C4000 Micro or C4000 Basic (see section 3.4.1 “Restart interlock” on page 14), the operator must press the reset button prior to restart. Note If you use the C4000 Micro/Basic without restart interlock, then you must implement the restart interlock externally, i.e. -
Page 35: Switching Examples
Cross and short-circuiting of the outputs OSSD1 and OSSD2 are detected and lead to a lock-out. Malfunctions of the contact elements K1 and K2 are detected; the switch-off function remains active. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 36: C4000 Micro/Basic On Ue10-30S Without Restart Interlock, With Edm
5.7.2 C4000 Micro/Basic on UE10-30S without restart interlock, with EDM The C4000 Micro/Basic light curtain can be integrated in the UE10-30S switching ampli- fier. Operation is carried out without a restart interlock but with an EDM. Fig. 25: Switching example... -
Page 37: Commissioning
⋅ Switch the power supply off and then back on again and check via the 7-segment display whether the alignment is correct after tightening the clamping bolts (Tab. 13). 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 38: Test Notes
© SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 39: Daily Functional Checks Of The Protective Device
(see chapter 4). ⋅ Before inserting the test rod, check … – if, for the C4000 Micro or C4000 Basic Plus (M12 × 7+ FE) with de-activated internal restart interlock or the C4000 Basic, the green LED lights up. -
Page 40: Configuration
• The start-up configuration requires that the assignment of the unit’s inputs be switched over quickly. Ask for the assistance of the electrician responsible, if required. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14... - Page 41 ⋅ Verify the effectiveness of the protective device as described in chapter 6.3 “Test notes” on page 38. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
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Page 42: Care And Maintenance
Static charges cause dust particles to be attracted to the front screen. You can prevent Note this effect by using the antistatic plastic cleaner (SICK part number 5600006) and the SICK lens cloth (part number 4003353). How to clean the front screen and/or the additional front screen (optional extra): ⋅... -
Page 43: Fault Diagnosis
ν Red and Neither the red ν Green nor the green receiver LED lights up 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 44: Error Displays Of The 7-Segment Display
κ?8 Supply voltage too low ⋅ Check the supply voltage and the power supply. If necessary, replace defective components. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 45: Technical Specifications
The external voltage supply must be capable of buffering brief mains failures of 20 ms as specified in EN 60 204-1. Suitable power supplies are available as accessories from SICK (SICK Power Supply 50 W (Part number 7028789)/SICK Power Supply 95 W (Part number 7028790)). - Page 46 When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation when using the above parameters. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14...
- Page 47 (Also note EN 60 204 Electrical Machine Equipment, Part 1: General Requirements.) As per IEC 61 131-2. 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 48 2 = Cable length in metres with a wire cross-section 4 = Wire cross-section area of 1.0 mm area of 0.25 mm 5 = Wire cross-section area of 0.5 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
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Page 49: Response Time
20 ms 12 ms 20 ms 12 ms 22 ms 13 ms 23 ms 13 ms 24 ms 14 ms 26 ms 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 50: Table Of Weights
3450 2680 4080 3095 4710 1090 3510 5345 1240 3925 5980 1390 4340 6610 1540 4755 7240 1690 5170 7870 1840 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 51: Dimensional Drawings
1050 1274 1319 1124 1200 1426 1471 1274 1350 1577 1622 1424 1500 1727 1772 1574 1650 1878 1923 1724 1800 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 52: C4000 Micro
S [mm] L1 [mm] L2 [mm] A [mm] height, C4000 Micro sender 1117 1147 1050 1266 1296 1124 1200 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 53: Swivel Mount Bracket
44.4 PNS75 and PNS125 34.3 C4000 Micro 10.4.4 Side bracket Fig. 31: Dimensional drawing, side bracket (mm) 34.5 Part No. 2019506 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 54: Deflector Mirror Pns75
Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected! WARNING © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 55: Deflector Mirror Pns125
Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected! WARNING 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 56: Ordering Information
• operating instructions on CD-ROM • information label “Operator’s notes” Delivery, deflector mirror • deflector mirror • 2 swivel mount brackets © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 57: C4000 Basic (M26 × 6 + Fe)
(C40E-1601BH030) (C40E-1603AH030) ρ 1022216 ρ 1022216 ρ 1022238 (C40S-1801AA030) (C40S-1801AA030) (C40S-1803AA030) 1800 θ 1022217 θ 1022250 θ 1022239 (C40E-1801AH030) (C40E-1801BH030) (C40E-1803AH030) 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 58: C4000 Eco (M12 × 4 + Fe)
(C40E-1601BN310) (C40E-1603AN310) ρ 1027460 ρ 1027460 ρ 1027484 (C40S-1801AA310) (C40S-1801AA310) (C40S-1803AA310) 1800 θ 1027463 θ 1027496 θ 1027485 (C40E-1801AN310) (C40E-1801BN310) (C40E-1803AN310) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 59: C4000 Basic Plus (M12 × 7 + Fe)
C40E-1601BG300 C40E-1603AG300 ρ 1027932 ρ 1027932 ρ 1027943 C40S-1801AA300 C40S-1801AA300 C40S-1803AA300 1800 θ 1027954 θ 1027976 θ 1027965 C40E-1801AG300 C40E-1801BG300 C40E-1803AG300 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 60: C4000 Micro
(C41E-1001BG300) (C41E-1003AG300) ρ 1023470 ρ 1023470 ρ 1023484 (C41S-1201AA300) (C41S-1201AA300) (C41S-1203AA300) 1200 θ 1023471 θ 1023492 θ 1023485 (C41E-1201AG300) (C41E-1201BG300) (C41E-1203AG300) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 61: Additional Front Screen (Weld Spark Guard)
2022408 2022416 2022409 2022417 2022410 1050 2022418 2022411 1200 2022419 – 1350 2022420 – 1500 2022421 – 1650 2022422 – 1800 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 62: Deflector Mirror
Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected! WARNING © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 63: Accessories
Mounting kit 6 Swivel function (side bracket), 4 pcs. for any protective field height 2019506 For higher vibration and shock exposure 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 64 Sliding nuts for side bracket, 4 pcs. 2017550 Operating instructions C4000 Micro/Basic/Eco on CD-ROM 2026783 Reset tool 6022103 Adapter cable for reset tool 2026866 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
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Page 65: Annex
Complete EU declaration of conformity for download: www.sick.com 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 66: Checklist For The Manufacturer
18. Has the information label “Important Information” for the daily check been attached so that it is well visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... -
Page 67: List Of Tables
Tab. 31: Part numbers, deflector mirror PNS75 ...............62 Tab. 32: Part numbers, deflector mirror PNS125 .............62 Tab. 33: Part numbers, accessories .................63 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 68: List Of Illustrations
Dimensional drawing, side bracket (mm)............53 Fig. 32: Dimensional drawing deflector mirror PNS75 (mm)........... 54 Fig. 33: Dimensional drawing deflector mirror PNS125 (mm) ........55 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice... - Page 69 Annex Operating Instructions Chapter 12 C4000 Micro/Basic/Basic Plus/Eco 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 70 Annex Chapter 12 Operating Instructions C4000 Micro/Basic/Basic Plus/Eco © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009423/YT79/2016-03-14 Subject to change without notice...
- Page 71 Annex Operating Instructions Chapter 12 C4000 Micro/Basic/Basic Plus/Eco 8009423/YT79/2016-03-14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 72 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 More representatives and agencies E-Mail info@sick-india.com E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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