SICK UE4155 PROFIsafe Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S

UE4155 PROFIsafe

Bus Node

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Page 1 O P E R A T I N G I N S T R U C T I O N S UE4155 PROFIsafe Bus Node...
Page 2 UE4155 This document is protected by copyright. The rights established in this way reside with the SICK AG. Any dupli- cation of this document or of parts thereof is only permitted within the bounds of the statutory provisions of the German Copyright Law.
Page 3: Table Of Contents
Electro-sensitive protective equipment (ESPE) with output signal switching device (OSSD) ..................34 Muting sensor untested..................34 Control switch with indicator display..............35 Muting lamp ......................35 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 4 Dimensional drawing bus node UE4155 ............61 11 Ordering information ...................... 62 11.1 Bus node ......................62 11.2 Accessories ......................62 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 5 12.4 EC declaration of conformity ................77 12.5 Checklist for the manufacturer ................79 12.6 List of tables ......................80 12.7 List of illustrations....................81 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 6: About This Document
Note following type-label entries in the Operating Instructions field: 8010172, 8010172 Q572 or 8010172 TF82. This document is part of SICK part number 8010172 (operating instructions “Bus node UE4155 PROFIsafe” in all available languages). These operating instructions are original operating instructions.
Page 7: Depth Of Information
From firmware version 1.40 „PROFIsafe – Profile for Safety Technology“, version 2.00 is Note supported (compatible with version 1.30). We also refer you to the SICK homepage on the Internet at: www.sick.com Note Here you will find information on: sample applications...
Page 8: Symbols Used
Trademark Intelliface is a registered trademark of SICK AG. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 9: On Safety
You may only use the UE4155 as a PROFIsafe Slave in connection with an FPLC Corresponding control facilities are offered by Siemens, for example, with its modules S7D300F and S7D400F. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 10: Correct Use
The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration. The SICK service team is available to provide assistance if required.
Page 11: Sound Environmental Performance
Tab. 1: Overview on disposal Components Disposal by components Product Electronic recycling Packaging Cardboard, paper Paper/cardboard recycling Polyethylene packaging Plastic recycling 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 12: Product Description
(cyclic communication) or for transmitting configuration data (acyclic communication). The UE4155 is physically connected to the PROFIBUS DP by a shielded two-wire copper conductor using IP 67 connection technology. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 13: The Principle Of The Bus Node
The UE4155 transforms the incoming telegrams from the FPLC into electrical signals that the connected components can process, e.g. by … switching a non-safety-related output. addressing specific functions of the connected devices. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 14: Device Construction
PROFIBUS capacity: Only one PROFIBUS slave is necessary for several components of an application. integration of all the functions of present and future SICK safety components with an SDL interface without loss of functionality lower cost of wiring on the PROFIBUS side as several components are connected as a PROFIBUS user 3.2.3...
Page 15: Examples Of Range Of Use
B PROFIBUS (BUS) Status of SDL connection 1 ( ) Device diagnosis (DIA) Status of SDL connection 2 ( ) 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 16: Configurable Functions
The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierar- chy provided by SICK to ensure that only authorised persons make changes to the configu- ration. The SICK service team is available to provide assistance if required.
Page 17: Functions Of The Field-Signal Connections
Two-channel: Channels A and B of the field-signal connections are interdependent. Details can be found in chapter 3.5.2 “Two-channel selection of the field-signal connections” on page 19ff. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 18 The CDS online help for UE4155 contains more detailed information about the individual parameters. Only in connection with the corresponding function package to the UE4155. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 19: Two-Channel Selection Of The Field-Signal Connections
This setting is called Routing. SICK offers special function packages for the bus nodes in connection with SICK safety components on the SDL connection. With the appropriate function package, you can …...
Page 20 In order to delete a discrepancy-time error, you must reset both inputs to their Inactive status. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 21: Functions Of The Sdl Connection
OSSDs and the voltage supply for the sensor. The connections are suitable e.g. for the senders and receivers of a SICK safety light curtain. You can also connect devices to the SDL connection that do not have safe SICK device communications, if these devices have tested semiconductor switching outputs (OSSDs).
Page 22: Selection Principles
In a corresponding configuration the bus node can detect an external short-circuit to other test signals, to 24 V or to ground. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 23: Field-Signal Outputs
On the reversal of the supply voltage, current is applied to components connected to the field signal output in reverse, that is the bus node activates the outputs instead of deactivating them. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 24: Sdl Connections
OSSD inputs of the WARNING SDL connection to “1” (see chapter 10 “Technical specifications” on page 55). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 26: Mounting The Device
Then install the cylinder head bolts M4 × 30 designated as Finally secure the PROFIBUS screen using the cylinder head bolts M4 × 5 designated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 27: Electrical Installation
Mark all connecting wires and connection plugs unambiguously to avoid confusion. Test the wiring again after any maintenance or other activities have been carried out on the bus node. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 28: Power Supply (7/8"-Connection)
– Not assigned (7/8" connection) 0 V DC (voltage supply) Functional earthing 24 V DC (power supply) – Not assigned © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 29: Sdl Connections M23 × 12
You can also operate devices without the enhanced function inter- face on the related pins if these have self-testing semiconductor output signal switching devices (OSSDs), e.g. SICK C2000, M2000, C4000 or S3000. However, it is not possible to configure or diagnose these devices via the UE4155.
Page 30: Field-Signal Connections M12 × 5 + Fe
Type-1 digital input: Suitable for signal originating from electromechanical switching devices such as relay points, pushbuttons, switches, etc. Type-2 digital input: Suitable for signals from Type-1 devices as well as from semiconductor circuits. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 31: Profibus Connection (Plug And Socket)
Chapter 8.3 “PROFIBUS configuration of the bus node” on page 40 describes how to adjust the device addresses. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 32: Configuration Connection M8 × 4
Screw the device’s protection cap back onto the device after you have finished configu- ring it. The bus node will otherwise no longer comply with the conditions of the enclosure rating. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 33: Examples Of Circuits
However, a test signal is present on the signal destination if the test-signal allocation is set incorrectly. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 34: Electro-Sensitive Protective Equipment (Espe) With Output Signal Switching Device (Ossd)
Fig. 12: Example of a circuit 24 V for an untested Muting- Sensor © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 35: Control Switch With Indicator Display
In the event of an error in the muting lamp (defective or not connected), the bus node sets Note the status bit of the input In A. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 36: Commissioning
If you use SICK devices on the SDL connections, it may be useful to create a corresponding “project” in the CDS as early as the planning phase. At that stage you can use the dialogue to establish the available functions and the necessary parameters of the corresponding devices and you can print out a configuration draft.
Page 37: Programming And Configuration
If you connect the CDS to the bus node via the PROFIBUS, it is possible, for example, for Note Siemens Step 7 and SICK CDS to be active simultaneously. This facilitates current testing and correction during the programming phase. Technical commissioning 7.3.1...
Page 38: System Self-Test After Switching On
Fully document the configuration of the entire system, the individual devices, the FPLC program and the result of the safety check. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 39: Configuration
When these steps are complete, the system is in principle ready for operation. However, it is necessary to program the FPLC before operation can commence. This step should start 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 40: Profibus Configuration Of The Bus Node
UE4155 is 10 bytes in size. A detailed representation of the process images is contained in Appendix 12.2 “Process images” on page 67. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 41: Carrying Out The Profisafe Configuration In The Fplc Hardware-Configuration Program
PROFIsafe parameters. The setting depends on the FPLC being used. The setting for a Siemens FPLC must be “No check” here. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 42: Restore The Configuration Connection To The Bus Node
0. It is only possible to assign PROFIBUS addresses from 3 to 125 using the CDS on the basis of this hardware setting. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05...
Page 43: Connection Of The Configuration & Diagnostic Software
Connection of the Configuration & Diagnostic Software You can connect the Configuration & Diagnostic Software (CDS) to the bus node in different ways and/or to the devices connected to the bus node with safe SICK device communication. Tab. 12: Connection options...
Page 44: Configuration Of Devices Connected To The Bus Node
First configure the devices connected to the SDL connections. To this end, follow the notes in the operating instructions of the relevant device. If you have connected devices that have the safe SICK device communication to the Recommendation SDL connection of the bus node, then you must configure them from the bus node. To this end you establish a connection from the CDS to the bus node.
Page 45: Setting The Profisafe Address
Screw the device’s protection cap back onto the device after you have finished configuring it. The bus node will otherwise no longer comply with enclosure rating. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 46: Fault Diagnosis
If you cannot remedy an error with the help of the information provided in this chapter, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 47: Error Displays Of The Leds
Not a valid PROFIBUS Check that the PROFIsafe configuration addresses correspond to those in the FPLC and on the bus node. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 48 Overload at field-signal Check the connection cables for connection output A or B short-circuits or cross-circuits. Check the sensor. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 49: Additional Error Displays Of The 7Dsegment Display Of The C4000
Check the connection for the operating mode selector switch on the bus node or on the FPLC for short-circuiting. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 50 LEDs” on page 47). Check the C4000 information status with the aid of the CDS (device symbol UE4100 PROFIsafe, context menu Diagnosis, I/OEMonitor). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 51: Additional Error Displays Of The 7Dsegment Display Of The S3000
EFI reports a malfunction. Incorrect control of the Check the control of the digital control control inputs inputs. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 52: System Performance In The Case Of Malfunctions In Connected Devices
The bus node automatically deletes the I/O error as soon as the FPLC acknowledges the error. Valid I/O data are then exchanged again with the device connected to the SDL connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 53: Error In Connected Components
“0“. FPLC. The bus node generates a PROFIBUS diagnosis message. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 54: Profibus Diagnostics
Detailed information to be found … in the online help for the CDS (Configuration & Diagnostic Software). in the user manual for the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 55: Technical Specifications
Switched-off Internal resistance (at 0 V) 23 k For detailed information on the exact design of your machine/system, please contact your local SICK representative. As per IEC 61 131D2, type 2. Only when the connection is configured as an output for a muting lamp.
Page 56 The external voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204-1. Within the limits of U © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 57: Response Time
Set input delay ______ ms Internal processing time of the bus node 6 ms ______ ms Response time of the field-signal input 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 58: M4000
______ ms Response time hardware OSSD The data correspond to their status when this document was compiled. Please contact SICK directly for data concerning other SICK devices. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
Page 59 ______ ms Internal processing time of the bus node 6 ms ______ ms Total = input delay t 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 60: Advancement For The Monitoring Case Switching Of A Connected S3000
PROFIBUS output. Detailed information on the switching of the monitoring case is included in the operating instructions “S3000 Safety Laser Scanner”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 61: Dimensional Drawing Bus Node Ue4155
Technical specifications Operating Instructions Chapter 10 UE4155 10.5 Dimensional drawing bus node UE4155 Fig. 16: Dimensional drawing bus node UE4155 (mm) 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 62: Ordering Information
Plug straight/stripped, 5 m 2029338 Plug straight/stripped, 10 m 2029339 Plug straight/stripped, 15 m 2029340 Protective cap M23 for SDL connection 5310774 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 63 Connection cable M8 × 4/DDSub 9-pin (DIN 41 642); for connecting the configuration interface and the serial interface of the PC 6021195 2027649 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 64 (CDS connection as a master class 2) Other accessories Designation plates in the 9 × 20 mm frame, 40 pieces 5310775 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 65: Annex
Field-signal connections 1 through 8 each with channel A and B, SDL1, SDL2. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 66 Field-signal connections 1 through 8 each with channel A and B, SDL1, SDL2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 67: Process Images
UE4155 function package for the device in question. Please consult the operating instructions of the corresponding device when using device-specific functions. 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 68 Depending on the configuration of the bus node either the OSSD status read in via the hardware OSSD inputs or the status received via SICK device communication is entered (see section “Reading the OSSD status at the SDL connection“ on page 21).
Page 69 In B1 In A2 In A1 Tab. 32: Process image of the output signals from the FPLC to the SDL connection 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 70: Diagnostics Data
74 Reserved (do not use nor sample number) 68 The value of the parameter F_SIL exceeds the SIL value for the firmware. Tab. 34: Detection-related diagnostics © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 71: Diagnostics Data Of The Bus Node
Tab. 35: Diagnostics data of the bus node 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 72: Diagnostics Data Of The Field-Signal Connections
In the case of the set discrepancy-time overrun of the diagnosis bit, the status bits for In A and In B are assigned failsafe values. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 73: Diagnostics Data Of Devices On The Sdl Connections
C4000 Standard/Advanced bypass Reserved M4000 Advanced S3000 S300 Tab. 37: Diagnostics data of the 1st device on SDL connection 1 (Host) 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 74 Reserved Reserved Reserved Reserved Reserved C4000 Standard/Advanced Tab. 39: Diagnostics data of the 3rd device on SDL connection 1 (Guest 2) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 75 C4000 Standard/Advanced bypass Reserved M4000 Advanced S3000 S300 Tab. 40: Diagnostics data of the 1st device on SDL connection 2 (Host) 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 76 Reserved Reserved Reserved Reserved Reserved C4000 Standard/Advanced Tab. 42: Diagnostics data of the 3rd device on SDL connection 2 (Guest 2) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 77: Ec Declaration Of Conformity
Annex Operating Instructions Chapter 12 UE4155 12.4 EC declaration of conformity Fig. 17: EC declaration of conformity (page 1) 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 78 Annex Chapter 12 Operating Instructions UE4155 Fig. 18: EC declaration of conformity (page 2) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 79: Checklist For The Manufacturer
UE4155 12.5 Checklist for the manufacturer Checklist for the manufacturer/supplier for the installation of the UE4155 PROFIsafe bus node The information for the points listed below must at least be available the first time the equipment is commissioned. They depend on the application the requirements of which must be verified by the manufacturer/supplier.
Page 80: List Of Tables
Tab. 36: Diagnostics data of the field-signal connections ..........72 Tab. 37: Diagnostics data of the 1st device on SDL connection 1 (Host)......73 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010178/TF82/2010-03-05 Subject to change without notice...
Page 81: List Of Illustrations
Dimensional drawing bus node UE4155 (mm)............61 Fig. 17: EC declaration of conformity (page 1)..............77 Fig. 18: EC declaration of conformity (page 2)..............78 8010178/TF82/2010-03-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
Page 84 E-Mail support@sick.jp E-Mail info@sickusa.com Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge More representatives and agencies Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

SICK UE4155 PROFIsafe Operating Instructions Manual

About this Document

On Safety

Product Description

Installation and Mounting

Electrical Installation

Examples of Circuits

Commissioning

Configuration

Fault Diagnosis

Technical Specifications

Ordering Information

Annex

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