Subscribe to Our Youtube Channel
Related Manuals for SICK V200 Work Station
Summary of Contents for SICK V200 Work Station
- Page 1 O P E R A T I N G I N S T R U C T I O N S V200 Work Station/V300 Work Station Safety Camera System...
- Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
-
Page 3: Table Of Contents
Connecting the V200 WS/V300 WS with external device monitoring (EDM), with internal restart interlock and with external key- operated pushbutton for teach-in ..............31 Two V200 WS/V300 WS with synchronisation..........33 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 4 13 Annex..........................57 13.1 EC declaration of conformity................57 13.2 Manufacturer’s checklist ................... 58 13.3 List of tables ....................... 59 13.4 List of illustrations ....................60 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 5: About This Document
V200 WS/V300 WS About this document Please read this chapter carefully before working with the documentation and the V200 Work Station/V300 Work Station safety camera system, referred to in the following as V200 WS/V300 WS for short. Function of this document... -
Page 6: Scope
Output signal switching device = signal output from the protective device to the controller OSSD that is used to stop the dangerous movement. Short code for the V200 Work Station/V300 Work Station safety camera system V200 WS/V300 WS Symbols used... -
Page 7: On Safety
ESPE manufacturer, are primarily involved in checking ESPE and are allocated the task by the organisation operating the ESPE. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 8: Applications Of The Device
— any warranty claim against SICK AG shall become void. Only valid for the assumption of conformity until 29.11.2009. From then on it will only be allowed to use the successor EN ISO 13 849@1:2006. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 9: General Safety Notes And Protective Measures
The external voltage supply of the devices (SELV) must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204@1. Suitable power supplies are available as accessories from SICK (see section 12.3 “Accessories” on page 55). 8012227/2008-04-10... -
Page 10: Environmental Protection
Product Housing Metal recycling (aluminium) Circuit boards, cable, connector and Electronic recycling electrical connecting pieces Packaging Cardboard, paper Paper/cardboard recycling Polyethylene packaging Plastic recycling © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 11: Product Description
Please refer to chapter 11 “Technical specifications” on page 49 for the data sheet. Please refer to pages 53ff. for the dimensional drawings. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 12: Application Examples
The necessary protective field dimensions must not exceed the permitted ratio for the lengths of the sides (see section 4.1 “Checking the dimensions of the protective field” on page 17). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 13: Configurable Functions
With the internal restart interlock of the V200 WS/V300 WS: The V200 WS/V300 WS controls the restart. With the restart interlock of the machine (external): The V200 WS/V300 WS has no control over the restart. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 14 The electrical connection of the reset button is described in section 5.3 on page 31. The configuration of the internal restart interlock is described in section 8.2 “Internal restart interlock” on page 43. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 15: External Device Monitoring (Edm)
Press the reset button. Even flashing of (short on/long off): Device error. Refer to chapter 10 “Fault diagnosis” on page 47. Protective field free. OSSDs activated. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 16: Diagnostics Leds Of The V200 Ws/V300 Ws
A few seconds after switching on, all four diagnostics LEDs flash simultaneously (power up sequence). Other displays All other displays are error messages. Please refer to chapter 10 “Fault diagnosis” on page 47. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 17: Mounting
1.00 m 0.70 m 0.70 m 1.00 m 0.80 m 0.80 m 1.00 m 0.90 m 0.90 m 1.00 m 1.00 m 1.00 m 1.00 m 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 18: Determining The Safety Distance
Note that different rules may apply to the calculation of the safety distance for protective fields at an angle. Your SICK-subsidiary will be pleased to assist you with the implementation of special applications. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 19: Safety Distance According To En 999 And En 294
T = 290 ms + 20 ms = 310 ms = 0.31 s S = 2000 × 0.31 + 48 = 668 mm S > 500 mm, therefore: S = 1600 × 0.31 + 48 = 544 mm 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 20: Safety Distance If Osha And Ansi Are Applicable
2.5 inches (64 millimetres), D can be determined approximately using the following formula: (inches)= 3.4 × (Effective resolution – 0.276), but not less than 0. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 21: Avoiding Unmonitored Areas
(see section 4.4.1 “Mounting on a frame” on page 25). Protect unmonitored areas using mechanical guards. Fig. 10: Unmonitored areas Unmonitored areas! on the V200 WS/V300 WS 0.04 m Reflective tape Protective field 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 22 SICK. Unmonitored area! Maximum protective field width for the camera system on the left Maximum protective field width for the camera system on the right © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
- Page 23 If the two cameras are used in the same application, then synchronise the two systems (see section 5.4 “Two V200 WS/V300 WS with synchronisation” on page 33). 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
-
Page 24: Steps For Mounting The Safety Camera System
– Affix the information label “Important Information” to the system in close proximity to the safety camera system. The safety camera system can be mounted in two different ways: mounting on a frame mounting in a frame © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 25: Mounting On A Frame
When aligning the sensor, pay attention to ensuring the housing markings are aligned with the frame profile. In this way you will ensure there are no un- monitored zones. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 26: Mounting In A Frame
Pay attention to the thickness of the flange on the camera when selecting a suitable screw length (see section 11.2 “Dimensional drawing” on page 53). Take organisational measures to protect the un-monitored areas. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 27: Mounting The Reflective Tape
– Mount the camera on the bottom of the frame or mount it lower than the contact surface in front of the frame. – Use “Heavy-Duty” reflective tape instead of the reflective tape provided (see section 12.3 “Accessories” on page 55). 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 28 Press the reflective tape firmly and ensure the edges are firmly sealed. In this way you will prevent dirt and liquids getting under the reflective tape. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 29: Electrical Installation
SICK (see section 12.3 “Accessories” on page 55). Dimension the electrical protection for the camera to suit the information in section 11.1 “Data sheet” from page 49ff. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 30: System Connection M12 × 8
0 V DC (voltage supply) – Functional earth Connecting cables of different length are available as accessories from SICK (see section Note 12.3 “Accessories” on page 55). If you use connecting cables you have assembled yourself, ensure the functional earth (pin 8) is connected. -
Page 31: Connecting The V200 Ws/V300 Ws Without External Device Monitoring (Edm), Without Internal Restart Interlock And Without External Key-Operated Pushbutton For Teach-In
V200 WS/V300 WS with external device monitoring (EDM), with internal restart RESTART interlock and with external key-operated pushbutton for Key-operated +24 V teach-in Internal TEACH/SYNC teach-in key OSSD1 OSSD2 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 32 If you use two V200 WS/V300 WS in an application, then both systems use the same external key-operated pushbutton for teach-in (see Fig. 22 on page 33). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 33: Two V200 Ws/V300 Ws With Synchronisation
If you use the internal restart interlock, then you must connect a separate reset button for each camera. If you use the external device monitoring, then must connect separate normally closed contacts (k1, k2) for both cameras. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 34: Connection Diagrams
“lock@out” (see page 47). Malfunctions on the contactors K1 to K4 are detected. The shutdown function is retained. If the button S1.x is tampered with (e.g. by jamming) the system will not re-enable the output circuits. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 35: V200 Ws/V300 Ws On Ue10@3Os With External Device Monitoring (Edm) And Internal Restart Interlock
“lock@out” (see page 47). Malfunctions on the UE10@3OS are detected. The shutdown function is retained. If the button S1 is tampered with (e.g. by jamming) the system will not re-enable the output circuits. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 36: Application Examples
Apply the reflective tape to the opposite sides. Fig. 25: Application with small protective field V200 WS/V300 WS (1 × V200 WS/V300 WS) Reflective tape Protective field © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 37: Application With Large Protective Field (2 × V200 Ws/V300 Ws)
Fig. 26: Application with large protective field Unmonitored areas! (2 × V200 WS/V300 WS) All-round Protective field 1 Protective field 2 reflective tape Area where both protective fields overlap 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 38: Application With Safe Access On Three Sides (Ergonomic Workplace Design)
In this application the monitored area is mostly smaller than the working area available. For this reason mark the contour of the monitored area on the working area if this marking is not already provided by the reflective tape. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 39: Application With Automatic Material Transport To The Workstation
Fig. 28: Mounting with automatic material transport into the workstation V200 WS/V300 WS Protective field Mounting rail with reflective tape Opening for material transport Mechanical guard 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 40: Commissioning
If any modifications have been made to the machine or the protective device, or if the safety camera system has been changed or repaired, the system must be checked again as specified in the checklist in the annex. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 41: Tests Of The Protective Device By A Specialist Or Authorised Personnel
In this case the installation of the safety camera system must be checked by qualified safety personnel. Fig. 29: Daily checks of the protective device 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 42: Configuration
If the system continues to indicate red after the teach-in process, the teach-in process has failed (for measures see below). You can lock the internal teach-in key (see section 8.4 “Locking the internal teach-in key” on page 44). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 43: Internal Restart Interlock
Verify the effectiveness of the protective device as described in section 7.1 “Test notes” on page 40. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 44: External Device Monitoring
Teach-in can now only be performed using the key-operated pushbutton for teach-in. Verify the effectiveness of the protective device as described in section 7.1 “Test notes” on page 40. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... - Page 45 Verify the effectiveness of the protective device as described in section 7.1 “Test notes” on page 40. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
-
Page 46: Care And Maintenance
Static charges cause dust particles to be attracted to the front screen and the reflective Note tape. You can prevent this effect by using the antistatic plastic cleaner (SICK part number 5600006) and the SICK lens cloth (part number 4003353). -
Page 47: Fault Diagnosis
10.2 SICK support If you cannot rectify an error with the help of the information provided in this chapter, please contact your local SICK representative. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 48: Displays Of The Diagnostics Leds
(see page 33). System error Disconnect the supply voltage to the V200 WS/V300 WS for at least 3 s econds. If the problem persists, replace the unit. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 49: Technical Specifications
Only valid for the assumption of conformity until 29.11.2009. From then on it will only be allowed to use the successor EN ISO 13 849@1:2006. For detailed information on the exact design of your machine/system, please contact your local SICK reperesentative. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 50 The external voltage supply of the devices (SELV) must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204@1. Suitable power supplies are available as accessories from SICK (see section 12.3 “Accessories” on page 55).
- Page 51 Resistance HIGH Capacitance 15 nF Voltage HIGH 11 V 24 V 30 V Voltage –3 V Static current 6 mA 15 mA As per IEC 61 131@2. 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
- Page 52 When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation when using the above parameters. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 53: Dimensional Drawing
11.2 Dimensional drawing 11.2.1 Dimensional drawing V200 WS/V300 WS Fig. 30: Dimensional drawing 93.9 V200 WS/V300 WS 62.8 45° Cable plug M12 × 8 11.9 26.9 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 54: Dimensional Drawing Mounting Kit
Chapter 11 Operating Instructions V200 WS/V300 WS 11.2.2 Dimensional drawing mounting kit Fig. 31: Dimensional drawing mounting kit 1 × 45° 0.8 × 45° Part number 2045375 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 55: Ordering Information
Power supply 24 V DC, 100/240 V AC, 95 W 7028790 Connection cable with cable socket M12 × 8, straight socket/stripped 2.5 m 6020537 6020354 7.5 m 6020353 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... - Page 56 Operating instructions on CD-ROM 2044268 Anti-static plastic cleaner 5600006 Lens cloth 4003353 Solvent for adhesive, spray bottle, 200 ml 5602135 Suitable for removing the reflective tape © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
-
Page 57: Annex
Chapter 13 V200 WS/V300 WS Annex 13.1 EC declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Note Internet at: www.sick.com 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 58: Manufacturer's Checklist
This checklist does not replace the initial commissioning, nor regular inspections by qualified safety personnel. Only valid for the assumption of conformity until 29.11.2009. From then on it will only be allowed to use the successor EN ISO 13 849@1:2006. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... -
Page 59: List Of Tables
Tab. 7: Displays of the diagnostics LEDs................48 Tab. 8: Data sheet V200 WS/V300 WS ................49 Tab. 9: Part numbers systems ....................55 Tab. 10: Part numbers accessories ..................55 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved... -
Page 60: List Of Illustrations
Fig. 29: Daily checks of the protective device ..............41 Fig. 30: Dimensional drawing V200 WS/V300 WS ............53 Fig. 31: Dimensional drawing mounting kit ................ 54 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10... - Page 61 Annex Operating Instructions Chapter 13 V200 WS/V300 WS 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
- Page 62 Annex Chapter 13 Operating Instructions V200 WS/V300 WS © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/2008-04-10...
- Page 63 Annex Operating Instructions Chapter 13 V200 WS/V300 WS 8012227/2008-04-10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
- Page 64 Phone +81 (0)3 3358 1341 E-Mail support@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge More representatives and agencies Phone +47 67 81 50 00 in all major industrial nations at www.sick.com E-Mail austefjord@sick.no SICK AG | Waldkirch | Germany | www.sick.com...
Need help?
Do you have a question about the V200 Work Station and is the answer not in the manual?
Questions and answers