Subscribe to Our Youtube Channel
Related Manuals for SICK C4000 Fusion
Summary of Contents for SICK C4000 Fusion
- Page 1 O P E R A T I N G I N S T R U C T I O N S C4000 Palletizer Standard/Advanced C4000 Fusion Safety light curtain...
- Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
-
Page 3: Table Of Contents
Application diagnostic output (ADO) ..............33 Virtual photoelectric switch ................34 Beam coding......................35 Scanning range ....................36 Multiple sampling....................37 4.10 Reduced resolution.....................37 4.11 Sender test ......................39 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 4 Regular inspection of the protective device by qualified safety personnel ................86 8.3.3 Daily functional checks of the protective device ......86 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
- Page 5 Compliance with EU directives ................ 118 14.2 Checklist for the manufacturer ............... 119 14.3 List of tables ..................... 120 14.4 List of illustrations.................... 121 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 6: About This Document
About this document Please read this chapter carefully before working with the documentation and the C4000 Palletizer or the C4000 Fusion, also referred to in the following as C4000 for short. Function of this document These operating instructions are designed to address the technical personnel of the... -
Page 7: Information Depth
External device monitoring Enhanced function interface = safe SICK device communication Electro-sensitive protective equipment (e.g. C4000) ESPE Output signal switching device OSSD 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 8: Symbols Used
© SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 9: On Safety
ESPE manufacturer, are primarily involved in checking ESPE and are allocated the task by the organisation operating the ESPE. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 10: Applications Of The Device
Transparent objects are not detected. Depending on the application, mechanical guards may be required in addition to the safety light curtain. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 11: Correct Use
The notices, in particular the test regulations (see “Test notes” on page 85) of these operating instructions (e.g. on use, mounting, installation or integration into the existing machine controller) must be observed. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 12: Environmental Protection
The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration. The SICK service team is available to provide assistance if required. -
Page 13: Product Description
2 beam codings for protection against mutual interference between two systems physically close together 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 14: C4000 Fusion
(only in conjunction with SICK switching amplifier, e.g. UE402) range of functions can be expanded using switching amplifiers in the SICK sens:Control product family 3.1.2 C4000 Fusion... -
Page 15: Operating Principle Of The Device
C4000 Fusion Operating principle of the device The C4000 Palletizer and the C4000 Fusion safety light curtains provide access protection if, e.g., packages or goods on a pallet have access to a system or machine. The C4000 Fusion also provides access protection when geometrically even objects with- out undercutting have access to a system or machine. -
Page 16: Vertical Applications
The C4000 is mounted vertically in the direction of transport of the objects or vertically as access protection or hazardous point protection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 17: Applications
Detection of geometrically even objects (see 3.2.8 on page 23) Hazardous point protection (see 3.2.9 on page 24) Manual teach-in of blanked areas 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 18: Object Entry Monitoring
If it is to be expected that pallets are fully wrapped, then it is to be ensured the protective field length is approx. 150 mm longer than the longest object, as otherwise complete shading could occur. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 19: Goods Detection
OSSDs. In bidirectional operation, the object can enter and then move back again. Fig. 7: Principle of operation, goods detection Valid object in the protective field Person in the protective field 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 20: Pallet Detection
As soon as a further object enters the protective field, the object distance is determined. This distance is not allowed to change as the object passes through the pro- tective field. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 21: Object Pattern Recognition
As a result, it is possible to accurately configure an object pattern, the blanking can be adapted to the related application for the specific customer. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 22 Protective field length [mm] C4000 Fusion Number of floating objects objects with object pattern recognition 1050 1200 1350 1500 1650 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 23: Detection Of Geometrically Even Objects
The protective field is blanked for defined individual objects up to the maximum height expected for the objects. Objects allowed must have a contiguous profile without under- cutting. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 24: Protective Operation For Hazardous Point Protection Or Hazardous Area Protection
Point not visible: The bottom edge of the numbers on the 7Esegment display is pointing towards the LED display. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 25: Status Indicators Of The Sender
Operation with beam coding 2 (only after switching on) Other displays All other displays are error messages. Please refer to chapter 11 “Fault diagnosis” on page 91. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 26: Status Indicators Of The Receiver
Emergency stop active Other displays All other displays are error messages. Please refer to chapter 11 “Fault diagnosis” on page 91. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 27: Configurable Functions
In conjunction with a sens:Control device via EFI. Software version V07.20 and higher. Only with blanking of a single object configured. 0 mm only without reduced resolution. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 28: Restart Interlock
Observe EN 60 204E1! Activated Activated All. The restart interlock of the C4000 handles the reset function (see “Reset” on page 29). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 29 The reset button prevents the accidental and inadvertent operation of the external restart Recommendation button. The operator must first acknowledge the safe state with the reset button. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 30: External Device Monitoring (Edm)
“External device monitoring (EDM)” on page 77. You can configure the external device monitoring (EDM) function in the CDS on the C4000 (receiver). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 31: Emergency Stop
CDS on the C4000 (receiver). The electrical connection of the emergency stop is described in chapter 7.6 “Emergency stop” on page 79. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 32: Bypass
It is not possible to combine the bypass and PSDI mode functions. 200 ms after switching off the bypass, the system is again in a safe status (latency time). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 33: Application Diagnostic Output (Ado)
The electrical connection of a PLC/controller to the application diagnostic output is described in chapter 7.9 “Application diagnostic output (ADO)” on page 81. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 34: Virtual Photoelectric Switch
The results from the photoelectric switches can also be output via EFI and forwarded via a control device in the sens:Control family to an (F)PLC. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 35: Beam Coding
After activating the system, sender and receiver will briefly display the coding. You can configure the beam coding in the CDS on the C4000 (receiver) and C4000 (sender). 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 36: Scanning Range
8 % for each additional front screen. The C4000 Fusion can be operated with a deflector mirror. The deflector mirrors (see page 107f.) reduce the effective scanning range as a function of the number of deflec- tor mirrors in the light path (see Tab. -
Page 37: Multiple Sampling
You can configure a reduced resolution in the CDS on the C4000 (receiver). With reduced resolution, the 7Esegment display indicates as soon as sender and Note receiver are aligned. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 38 40 mm 3 beams 90 mm 60 mm 40 mm 1 beam 70 mm 30 mm 2 beams 100 mm 60 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 39: Sender Test
You can configure the sender test in the CDS on the C4000 (sender). The electrical connection at the test input is described in chapter 7.10 “Test input (sender test)” on page 81. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 40: Configuration Of Blanking
Blanking of fixed areas C4000 Fusion C4000 Fusion Fixed blanking for the detection of Not permitted! C4000 Fusion geometrically even objects © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 41: Object Entry Monitoring
– object entry only adjacent to display – object entry only remote from display if necessary, the maximum size allowed for the objects 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 42 30 mm 20 mm safe shutdown Configured maximum object size + 38 mm + 28 mm = Object size for safe shutdown © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 43: Self-Teach Dynamic Blanking For Goods Detection
The object size that results in safe shutdown is dependent on the size configured, the reduced resolution if configured, and the resolution of the C4000. Depending on the resolution of the C4000. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 44: Object Size Monitoring
). This size tolerance depends on the resolution of the C4000 and the configured reduced resolution (see section 12.3.1 “Size and distance tolerances”on page 101). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 45: Teach-In Of Individual Objects
For this reason, it is possible to permit a gap of approx. 21 mm (for the C4000 Palletizer Standard) and 11 mm (for the C4000 Palletizer Advanced and C4000 Fusion). You can configure the object gap suppression function in the CDS on the C4000 (receiver). -
Page 46: Self-Teach Dynamic Blanking For Pallet Detection
You do not need to configure object sizes or distances for pallet detection. The maximum object size allowed is fixed at 240 mm. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 47 For it to be possible to detect individual objects, these must maintain a minimum distance of 20, 30 or 40 mm depending on the resolution of the safety light curtain. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 48: Dynamic Blanking For Object Pattern Recognition
Choose a protective field length of at least twice the step length = 1500 mm. Take additional measures, e.g. an appropriate mounting height to prevent unintentional passage through the field. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 49 Teach-in is performed by moving several skids through the protective field. The CDS develops a suggestion from the object patterns seen; you can modify this suggestion and use it. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 50: Object Size Monitoring
Minimum distance between two objects with object pattern recognition For it to be possible to detect individual objects, these must maintain a minimum distance of 20 mm. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 51: Sequence Monitoring
10 mm on the C4000 Fusion. You can configure the object gap suppression function in the CDS on the C4000 (receiver). 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 52: Additional Functions For Horizontal Applications
150 mm into the protective field. Fixed blanking The C4000 Fusion safety light curtain is capable of fixed-blanking up to five areas in the protective field, e.g. to allow continued operation in spite of an obstruction such as a sup- port arm placed permanently in the light path. - Page 53 At least one beam must remain without interruption between the objects. The first or the last beam of the protective field must remain free. At variance with the operating instructions for the SICK UE402 switching amplifier, you do Note not need a reset button for the teach-in function and will need a key-operated pushbutton for teach-in instead of a key-operated switch for teach-in.
- Page 54 If required, recalculate the safety distance and readjust it on the machine. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25...
- Page 55 It is possible to allow gaps of approx. 10 mm. You can configure the object gap suppression function in the CDS on the C4000 (receiver). 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 56: Blanking Of Geometrically Even Objects
1500 mm above the access plane so that a person is safely detected. The C4000 Fusion is mounted slightly at an angle in the direction in which the objects are transported. The slightly inclined position is necessary to suppress interference due to front faces on the objects that are not completely smooth. - Page 57 Configured minimum object size = 0 mm Effective resolution = 1500 mm – 0 mm + 29 mm = 1529 mm 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 58: Mounting
(e.g. training courses and information labels that forbid this action) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 59: Determining The Safety Distance In A Horizontal Application
The following calculations show example calculations of the safety distance. Depending on the application and the ambient conditions, a different calculation may be necessary. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 60 If a person then enters the protective field, then shutdown does not take place only after a step length, but after 150 mm. is then only 150 mm. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 61: Safety Distance Calculation As Per Berufsgenossenschaft Nahrungsmittel Und Gaststaetten (Bgn)
To exclude this residual risk, you must maintain a safety distance of 2200 mm (protective field length + 850 mm). 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 62: Calculating The Safety Distance For A Vertical Application
(response times see chapter 12.2 “Response time” on page 99) reach or approach speed other parameters that are stipulated by the standard depending on the application © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 63 S > 500 mm, for this reason: S = 1600 × 0.32 + 8 × (14 – 14) = 512 mm 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 64 (effective resolution) less than 2.5 inches (64 millimetres), D can be approximated based on the following formula: (inches)= 3.4 × (effective resolution – 0.276), but not less than 0. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 65: Calculating The Safety Distance For Access Protection With The Aid Of The Blanking Of Geometrically Even Objects
(see section “Response time” on page 99) approach speed other parameters that are stipulated by the standard depending on the application 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 66: Minimum Distance To Reflective Surfaces
For further information, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 67: Steps For Mounting The Device
An uncritical value against crawling beneath is a mounting height of 300 mm. Fig. 41: The correct mounting (above) must eliminate the errors (below) standing behind, reaching under and reaching over 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 68: Mounting With Swivel Mount Bracket
Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. Fig. 42: Composition of the swivel mount bracket Part no. 2019659 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 69 If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 115), make sure that the curved side of the device remains accessible after mounting. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 70: Mounting With Side Bracket
Pay attention to the position and distance between the sliding nuts during mounting as described in section 12.5 “Dimensional drawings” on page 103. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 71 If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 115), make sure that the curved side of the device remains accessible after mounting. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 72: Fastening With Floor Stands
Floor stands are suitable for mounting the C4000 horizontally. Depending on the mounting method, in this way you can realise mounting heights from 70 to 430 or 519 to 780 mm. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25... -
Page 73: Electrical Installation
0 V terminal strip. Only in this way will it be ensured that in case of a fault there is no potential difference between the 0 V connections of the loads and the 0 V connections of the related protective device. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 74: System Connection M26 × 11 + Fe
FE Green Functional earth Functional earth For the connection of pin 9 and 10 only use cable with twisted cores, e.g. the SICK con- Notes nection cables available as accessories (see section 13.5 “Accessories” on page 116). If you do not use either a SICK switching amplifier or a SICK bus node, to improve the... -
Page 75: Configuration Connection M8 × 4 (Serial Interface)
After configuration always remove the connecting cable from the configuration connection! After the configuration of the device has been completed, locate the attached protection cap to cover the configuration connection. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 76: Extension Connection M26 × 11 + Fe
9 and 10. If the extension connection is no longer required, always screw the attached protective cap over the extension connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 77: External Device Monitoring (Edm)
If you later deselect the EDM option, pin 6 of the system plug must not remain connec- ted to 24 V. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 78: Reset Button
Pin 8 of the system plug is the Reset required output (24 V). You can connect a signal lamp here to indicate this status. The output has a frequency of 1 Hz. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25... -
Page 79: Emergency Stop
It is not sufficient to make the WARNING electrical connections, because new devices are supplied ex factory with deactivated emergency stop function. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 80: Key-Operated Pushbutton For Bypass
If you connect the outputs of the virtual photoelectric switches, then you must configure them with the aid of the CDS prior to commissioning. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 81: Application Diagnostic Output (Ado)
To be able to use the sender test button, you must also configure the sender test function with the aid of the CDS. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 82: Key-Operated Pushbutton For Teach-In
C4000. Ensure that only authorised persons have access to the teach-in key. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 83: Commissioning
Watch the alignment information on the 7Esegment display of the receiver (see Tab. 22). Correct the alignment of the sender and receiver, until the 7Esegment display goes off. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 84: Alignment Of The C4000 Fusion With Integrated Laser Alignment Aid
Recommendation For aligning the sender and receiver of the C4000 Palletizer use the AR60 laser alignment aid. For aligning the sender and receiver of the C4000 Fusion use the integrated AR60 laser alignment aid. 8.2.1 Alignment of the C4000 Fusion with integrated laser alignment aid The C4000 Fusion contains an internal, collimated, visible class 1 laser to help you during the alignment of the sender and receiver units. -
Page 85: Test Notes
Note Do not look into the laser outlet opening! The laser alignment aid on the C4000 Fusion sender unit is classified as class 1 (safe for the eyes) in accordance with the applicable standards. Nevertheless, as for any source WARNING that radiates energy (e.g. -
Page 86: Tests Before The Initial Commissioning
In this case the brief illu- mination of the red LEDs indicates the shut down of the OSSDs. It is not necessary to test individual beams. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 87 During all tests, only the red LED is allowed to illuminate on the C4000 receiver. Note Fig. 58: Daily checks of the protective device 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 88: C4000 Fusion
Check whether the functions configured as delivered match the requirements for your application. Change the functions with the aid of the CDS if necessary. WARNING © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 89: Preparing The Configuration
To configure the device, please read the user manual for the CDS (Configuration & Diagnostic Software) and use the online help function of the programme. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 90: Care And Maintenance
Static charges cause dust particles to be attracted to the front screen. You can prevent Note this effect by using the antistatic plastic cleaner (SICK part number 5600006) and the SICK lens cloth (part number 4003353). How to clean the front screen and/or the additional front screen (accessories): Use a clean and soft brush to remove dust from the front screen. -
Page 91: Fault Diagnosis
Red and Neither the red Green nor the green receiver LED lights up 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 92: Error Displays Of The 7Esegment Display
Configure the operating mode set on the operating mode operating mode selector switch, or ensure that selected this operating mode cannot be selected. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 93 CDS matches the pushbutton for bypass electrical connection. Check whether the emergency stop button or the key-operated pushbutton for bypass is functional. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 94: Extended Diagnostics
Detailed information to be found … in the online help for the CDS. in the user manual for the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 95: Technical Specifications
(SELV) must be able to withstand a brief mains failure of 20 ms as required by EN 60 204E1. Within the limits of V During switching on with the aid of the first or last beam, after that with any beam. For detailed information on the exact design of your machine/system, please contact your local SICK representative. 8012249/YT69/2016-02-25 ©... - Page 96 390 µW CW = 650 nm typically Weight Depending on the protective field length (see page 102) As per IEC 61 131E2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
- Page 97 Make sure to limit the individual cable resistance to the downstream controller to this value to ensure that a cross-circuit between the outputs is safely detected. (Also note EN 60 204, Electrical Machine Equipment, Part 1: General Requirements). 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 98 100 ms keyEoperated pushbutton for teachEin Weight Depending on the protective field length (see page 102) As per IEC 61 131-2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 99: Response Time
For information on the response time see Tab. 27 on page 100. Depending on load, power supply and cable cross-section. The technical specifications must be observed. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... - Page 100 66 ms 84 ms 88 ms 110 ms Only allowed for horizontal usage. Other usage not allowed as per IEC 61 496. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
-
Page 101: Tolerances
Example: If the tolerance is 20 mm (C4000 Fusion with 20 mm resolution, no reduced resolution), the following changes are possible: If the size changes by +10 mm, then it is also allowed to change by –10 mm. -
Page 102: Table Of Weights
1700 1960 1990 2250 2280 1050 2530 2560 1200 2820 2850 1350 3110 3140 1500 3390 3420 1650 3680 3710 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 103: Dimensional Drawings
1050 1283 1329 1124 1200 1435 1481 1274 1350 1586 1632 1424 1500 1736 1782 1574 1650 1887 1933 1724 1800 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 104: C4000 With Extension Connection
1050 1283 1366 1124 1200 1435 1517 1274 1350 1586 1669 1424 1500 1736 1818 1574 1650 1887 1969 1724 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 105: Swivel Mount Bracket
(mm) 44.4 30.6 Part no. 2019659 12.5.4 Side bracket Fig. 62: Dimensional drawing, side bracket (mm) 34.5 Part no. 2019506 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 106: Floor Stands
Fig. 63: Dimensional drawing floor stands (mm) Mounting screw for M10 not included Approx. Approx . 80 45° Part no. 2041661 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 107: Deflector Mirror Pns75
The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 108: Deflector Mirror Pns125
The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25... -
Page 109: Ordering Information
“Important Information” operating instructions on CDEROM CDS (Configuration & Diagnostic Software) on CDEROM 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 110: C4000 Systems
1043175 (C40E-1304FP010) 1043450 (C40S-1504CD010) 1500 1043176 (C40E-1504FP010) 1043451 (C40S-1604CD010) 1650 1043177 (C40E-1604FP010) 1043452 (C40S-1804CD010) 1800 1043178 (C40E-1804FP010) Other systems on request. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 111: C4000 Palletizer Advanced Without Extension Connection
1043159 (C40E-1303FK010) 1041905 (C40S-1503CD010) 1500 1043160 (C40E-1503FK010) 1041907 (C40S-1603CD010) 1650 1043161 (C40E-1603FK010) 1041908 (C40S-1803CD010) 1800 1043162 (C40E-1803FK010) Other systems on request. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 112: C4000 Palletizer Advanced With Extension Connection On The Receiver
1043181 (C40E-1303GK010) 1041905 (C40S-1503CD010) 1500 1043222 (C40E-1503GK010) 1041907 (C40S-1603CD010) 1650 1043223 (C40E-1603GK010) 1041908 (C40S-1803CD010) 1800 1043182 (C40E-1803GK010) Other systems on request. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 113: C4000 Fusion Without Extension Connection
1043193 (C40E-1302FY010) 1043194 (C40S-1502FY010) 1500 1043195 (C40E-1502FY010) 1043196 (C40S-1602FY010) 1650 1043197 (C40E-1602FY010) 1043198 (C40S-1802FY010) 1800 1043199 (C40E-1802FY010) Other systems on request. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 114: C4000 Fusion With Extension Connection On The Receiver
1043246 (C40E-1302GY010) 1043194 (C40S-1502FY010) 1500 1043247 (C40E-1502GY010) 1043196 (C40S-1602FY010) 1650 1043248 (C40E-1602GY010) 1043198 (C40S-1802FY010) 1800 1043249 (C40E-1802GY010) Other systems on request. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 115: Additional Front Screen (Weld Spark Guard)
1019424 1800 Dimensional drawing see Fig. 64 on page 107. Effect on the scanning range see Tab. 10 on page 36. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 116: Deflector Mirror Pns125 For Protective Field Width 4
2022546 Socket straight/stripped, 10 m 2022547 Socket straight/stripped, 15 m 2022548 Socket straight/stripped, 20 m 2022549 Socket straight/stripped, 30 m 2022550 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... - Page 117 Sliding nuts for side bracket, 4 pcs. 2017550 CDS (Configuration & Diagnostic Software) on CDEROM including 2032314 online documentation and operating instructions in all available languages 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
-
Page 118: Annex
Complete EU declaration of conformity for download: www.sick.com © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 119: Checklist For The Manufacturer
18. Has the information label for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice... -
Page 120: List Of Tables
Tab. 34: Part numbers C4000 Palletizer Standard without extension connection ..110 Tab. 35: Part numbers C4000 Palletizer Advanced without extension connection ..111 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice... -
Page 121: List Of Illustrations
......................112 Tab. 37: Part numbers C4000 Fusion without extension connection ......113 Tab. 38: Part numbers C4000 Fusion with extension connection on the receiver ..114 Tab. 39: Part numbers additional front screen (weld spark guard) ......... 115 Tab. - Page 122 Dimensional drawing floor stands (mm)..............106 Fig. 64: Dimensional drawing deflector mirror PNS75 (mm)...........107 Fig. 65: Dimensional drawing deflector mirror PNS125 (mm).........108 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012249/YT69/2016-02-25 Subject to change without notice...
- Page 123 Annex Operating Instructions Chapter 14 C4000 Palletizer Std./Adv. C4000 Fusion 8012249/YT69/2016-02-25 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
- Page 124 Phone +386 (0)1-47 69 990 E-Mail ghk@sick.com.hk E-Mail office@sick.si Hungary South Africa Phone +36 1 371 2680 Phone +27 11 472 3733 More representatives and agencies E-Mail office@sick.hu E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
Need help?
Do you have a question about the C4000 Fusion and is the answer not in the manual?
Questions and answers