SICK deTec4 Operating Instructions Manual
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SICK deTec4 Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
deTec4
Safety light curtain

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Summary of Contents for SICK deTec4

  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTec4 Safety light curtain...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Visual check of the machine and the protective device..8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 4 10.1 Regular cleaning..................10.2 Regular thorough check................Troubleshooting................. 70 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 5 16.3 Checklist for initial commissioning and commissioning......List of figures..................98 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 6 CONTENTS List of tables..................100 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 7: About This Document

    Data sheets and application examples • CAD data and dimensional drawings 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 8: Symbols And Document Conventions

    The symbol indicates the sender. The symbol indicates the receiver. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 9: Safety Information

    Comply with the latest version of the applicable provisions on laser protection. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 10: Correct Use

    You need suitable expertise and experience. You must be able to assess if the machine is operating safely. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 11 For maintenance, you must be able to assess if the machine is operating safely. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 12: Product Description

    The safety light curtain has a resolution of 30 mm. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 13: Product Characteristics

    When switched on, the safety light curtain automatically calibrates to the protective field width. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 14: Beam Coding

    Error diagnostics with specification of the error code, error description, diagnostic LED and error correction O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 15: System Plug

    The N-Mark is a trademark or registered trademark of NFC Forum, Inc. in the United States and in other countries. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 16: Status Indicators

    Safety light curtains with protective field height > 300 mm have multiple LEDs for the field indicator. O P E R A T I N G I N S T R U C T I O N S | deTec4...
  • Page 17 O White Reserved Beam coding is configured. O White 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 18 LED off. Ö LED flashes. O LED illuminates. Further topics • "Diagnostic LEDs", page 70 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 19: Example Applications

    Figure 7: Hazardous point protection Figure 8: Access protection 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 20 PRODUCT DESCRIPTION Figure 9: Hazardous area protection O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 21: Project Planning

    Overview This chapter contains important information about the design. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 22 Further topics • "Mounting", page 39 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 23: Scanning Range And Protective Field Width

    Laws: Code of Federal Regulations, Title 29 (CFR 29), Part 1910.217 b) Standards: ANSI B11.19 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 24 If the new value S is ≤ 500 mm, then use 500 mm. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 25 The greater value resulting from this comparison must be used. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 26: Minimum Distance To Reflective Surfaces

    Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calculated minimum distance from the protective field. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 27: Protection Against Interference From Systems In Close Proximity To Each Other

    2. This can disrupt the protective function of system 2. This would mean that the operator is at risk. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 28 If systems are in close proximity to each other, only use code 1 and code 2. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 29 "Combining beam coding and reversed direction of transmission", page 30 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 30: Integration In Electrical Control

    In the machine controller, the signals of both OSSDs must be processed sepa‐ rately O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 31 Make sure that downstream contactors are monitored (external device monitoring, EDM). 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 32: Restart Interlock

    Principle of operation Before the machine can be restarted, the operator must reset the restart interlock. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 33: Electrical Diagram Of The Reset Device

    Further topics • "Configuring the restart interlock", page 56 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 34: External Device Monitoring (Edm)

    The pushbutton is mounted at the system connection of the sender between the system plug and the connecting cable. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 35: Testing Plan

    Can the check be completed by specially qualified and authorized personnel? 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 36: Test Rod Check

    Make sure that the outputs of the safety light curtain have no effect on the machine during the check of the components. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 37: Test Rod Check: Step 1

    The field indicator must not light up green or flash yellow. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 38: Visual Check Of The Machine And The Protective Device

    O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 39: Mounting

    Use the system plugs provided. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 40 Torque 0.5 Nm ± 0.1 Nm. Figure 26: Mounting the system plug O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 41: Installation

    Mount the sender and receiver on a level surface (!). 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 42 (§). § O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 43 "Minimum distance from the hazardous point", page 23 • "Minimum distance to reflective surfaces", page 26 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 44: Mounting The Quickfix Bracket

    A screw nut or threaded hole is required on the machine or profile frame ($). O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 45: Mounting The Flexfix Bracket

    Further topics • "Brackets", page 86 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 46 Use an M5 screw to secure the position of the sender and receiver in the FlexFix bracket. (§) O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 47 Use an M5 screw to secure the position of the sender and receiver in the FlexFix bracket. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 48: Mounting The Upgrade Bracket

    Additional information for mounting a safety light curtain with a replacement bracket can be found in the mounting instructions for the replacement bracket. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 49: Electrical Installation

    • Mounting has been correctly executed. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 50: System Connection (M12, 5-Pin)

    System connection (M12, 5-pin) Figure 34: System connection (male connector, M12, 5-pin) O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 51: System Connection (M12, 8-Pin)

    Not assigned Applies to the connecting cables recommended as accessories. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 52: Extension Connection (M12, 5-Pin)

    Further topics • "Integration in electrical control", page 30 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 53: Configuration

    Restart interlock Not configured External device monitoring (EDM) Not configured 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 54: Reset To Factory Settings

    If the supply voltage is present for longer than 10 s, the safety light curtain changes to the locking state. Start again from step 1. O P E R A T I N G I N S T R U C T I O N S | deTec4...

  • Page 55: Configuration Mode

    DIP switch 2 Function Uncoded (fast response time, delivery status) 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 56: Configuring The Restart Interlock

    Complementary information The restart interlock is deactivated on delivery. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 57: Configuring External Device Monitoring (Edm)

    "External device monitoring (EDM)", page 34 • "Factory settings", page 53 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 58: Commissioning

    If the configuration for the restart interlock or external device monitoring needs to be changed, reset the device to factory settings. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 59: Switching On

    Make sure that the outputs of the safety light curtain do not affect the machine during the alignment process. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 60: Aligning The Sender And Receiver

    AR60 laser alignment aid) are in the protective field. Otherwise, at most diagnostic LEDs 1 and 2 light up during alignment. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 61: Alignment With The Quickfix Bracket

    The sender and receiver are mounted with a QuickFix bracket 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 62: Alignment With The Flexfix Bracket Or With The Upgrade Bracket

    • Shift vertically • Rotate (± 15°) O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 63: Indication Of The Alignment Quality

    8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 64: Check During Commissioning And Modifications

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 65: Operation

    This document does not provide instructions for operating the machine in which the safety light curtain is integrated. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 66: Regular Thorough Check

    Check the wiring of the reset pushbutton. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 67 "Indication of the alignment quality", page 63 • "Diagnostic LEDs", page 70 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 68: Maintenance

    Make sure that the outputs of the safety light curtain do not affect the machine during the cleaning process. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 69: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 70: Troubleshooting

    Following this, the information below regarding configuration is indicated briefly. Sender Position of LEDs: see "Sender displays", page O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 71 LEDs 5 and 6 as well as 7 and 8. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 72: Status Indication

    Beam coding 1 or 2 is White configured. Restart interlock is config‐ White ured. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 73: Fault Indicators

    Sender Position of the LEDs: see "Sender displays", page 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 74 "Ordering information", page O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 75 "Ordering informa‐ tion", page 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 76 "Factory settings", configuration to fac‐ page tory settings. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 77 LED off. Ö LED flashes. O LED illuminates. Empty cells mean that the LED lights up, flashes, or is off. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 78: Decommissioning

    Complementary information SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 79: Technical Data

    Housing material Aluminum extruded profile Front screen material PMMA 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 80 150 µs 300 µs Test pulse rate 10 s O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 81 5 g, 10 Hz … 55 Hz (IEC 60068-2-6) 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 82: Response Time

    1650 1.90 3.83 1800 1.97 3.89 1950 2.05 3.96 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 83: Length Of Cable

    1730 1740 2100 1860 1870 Tolerance: ± 50 g. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 84: Dimensional Drawings

    1512 1650 1662 1800 1812 1950 1962 2100 2112 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 85: Ordering Information

    C4P-EA18031D0L 1950 C4P-SA19531A00 C4P-EA19531C0L C4P-EA19531D0L 2100 C4P-SA21031A00 C4P-EA21031C0L C4P-EA21031D0L 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 86: Accessories

    40,2 Figure 43: Dimensional drawing of the QuickFix bracket O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 87: Mounting Accessories

    Make sure that all reflective surfaces and objects maintain the correct minimum distance from the protective field. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 88: 30 Mm With Weld Spark Guard

    Table 43: Weld spark guard ordering information Part Part number Weld spark guard 2069268 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 89: Connectors

    Female connector, straight, 30 m cable, flying YF2A15-300UB5XLEAX 2095621 leads 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 90 Ambient operating temperature: Down to −30° C with fixed installation. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 91 Ambient operating temperature: Down to −30° C with fixed installation. 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 92: Alignment Aid

    Deflector mirrors can be used to shape the protective field to secure hazardous points from multiple sides using a single safety light curtain. O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...

  • Page 93: Mounting

    D1 + D2 ≤ 27 m D1 + D2 + D3 ≤ 24.3 m 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 94: Deflector Mirror Pns75 - Ordering Information

    1,832 mm PM3C20-00030000 1043456 2,269 mm 1,985 mm PM3C22-00030000 1093216 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 95: Device Columns

    Test rod 30 mm 2022602 Test rod holder 2052249 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 96: Annex

    GB 28526 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...

  • Page 97: Checklist For Initial Commissioning And Commissioning

    8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...

  • Page 98: List Of Figures

    47. Internal circuitry: pushbutton for laser alignment aid (5-pin)........92 48. Internal circuitry: pushbutton for laser alignment aid (8-pin)........92 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 99 LIST OF FIGURES 49. Example of use of deflector mirrors................93 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 100 49. Ordering information for connection cable (replacement of C4000 with deTec4) 91 50. Protective cap ordering information................91 O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK...
  • Page 101 61. Ordering information, test rods..................95 62. Note on standards...................... 96 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 102 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | deTec4 8027140/2021-11-04 | SICK Subject to change without notice...
  • Page 103 LIST OF TABLES 8027140/2021-11-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Subject to change without notice...
  • Page 104 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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