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Summary of Contents for Harken 80.2 ST EL
- Page 1 Installation and Maintenance Manual MRW-F Powered Radial Winch 80.2 ST EL/HY...
- Page 2 Ordering spare parts Exploded view Parts List Radial Winch 80.2 STA EL/HY Radial Winch 80.2 STC EL/HY Horizontal electric motor 12V / 24V Vertical electric motor 12V / 24V Hydraulic motor 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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Page 3: Technical Characteristics
® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual. - Page 4 Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death. 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F...
- Page 5 Outline Winch 80.2 ST EL/HY Horizontal electric motor (12 V / 24 V) Ø287 Ø287 Ø177 Ø177 Ø177 Ø177 Ø287 Ø287 Vertical electric motor (12 V / 24 V) Ø287 Ø287 Ø177 Ø177 Hydraulic motor Ø287 Ø287 Ø177 Ø177 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F...
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Page 6: Installation Procedure
Once you have decided the correct mounting position for the winch on the deck and checked the space available below deck, proceed with the installation. Installation Procedure To install the winch you must follow and complete the Disassembly procedure. 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch... -
Page 7: Disassembly Procedure
2. Unscrew the central screw ( 2Nm/18 in-lb) 4. Slide off the assy cover n°38 5. Unscrew the three screws n°37 ( 4Nm/35 in-lb) and remove the stripper arm n°36 by rotating and lifting it. 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch... - Page 8 9. Slide out the washer n°24 10. Slide out the inner spacer n°34 and the 11. Slide out the assy pinion n°32 and the roller bearing n°23 spacer n°31 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 9 Important: The plastic washer must be posi- tioned in contact with the winch base. 16. Slide out the washer n°5 17 . Slide out the final drive pinion n°9 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 10 19. Slide out roller bearings n°6 and washer n°8 20. Remove the shaft n°7 21. Remove the pinion n°13 22. Remove the gear n°14 23. Remove the roller bearing n°6 and the washer n°11 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 11 37° 60° Ø10 n°8.2 Ø233 The drilling cut out template is available on the Harken website, www.harken.com ® B. Remove the winch and drill the eight 10.2 mm and a 130 mm diameter holes. C. Bolt the base of the winch to the deck using eight M10 Socket Head (SH) bolts (not supplied by Harken ), correctly chosen for the thickness and type of the boat deck.
- Page 12 After winch is assembled and before sailing, test the powered winch functioning: insert the lock-in winch handle in the handle socket and check that the disconnect rod must disconnect gearbox. 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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Page 13: Electric Equipment
Dual Function Control Box manual. WARNING! Before installing and using the device, read carefully the Dual Function Control Box manual available on web site www.harken.com Refer to the following chart for wire size: Total distance between winch and battery Winch Current Under 16.4 ft... - Page 14 10 Nm (88 in-lb). NOTICE Note that correct electrical contact sequence is: Nut – Cable Terminal – Self-Locking Washer – Lock 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 15 Input/output pipe thread: G 1/2 – depth 15 mm Drainage pipe thread: G 1/4 – depth 12 mm WARNING! Refer to the Hydraulic Power Unit and Control Box manual. WARNING! Refer to the Digital System Switch manual. 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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Page 16: Maintenance Table
WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the winch. In the case of doubt contact Harken Tech Service at techservice@harken.it ® 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F... - Page 17 Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease. Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls! 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F...
- Page 18 Apply Harken grease: 1. on assy socket screw - 2. on drum gear ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE...
- Page 19 Harken grease. ® in position, check that the pawls can be easily opened and closed with a finger. In case of doubt concerning the assembly procedure contact Harken Tech Service: ® techservice@harken.it 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F...
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Page 20: Ordering Spare Parts
Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ® described in the Harken Limited Worldwide ® W XXXXX Warranty, indicating the part number in the... -
Page 21: Exploded View
Exploded view Exploded view Radial Winch 80.2 STA, STC EL/HY 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch... - Page 22 Radial Winch 80.2 STA, STC EL/HY 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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Page 23: Parts List
Assy Housing W80 A94158700 Housing W80-1000 Bushing Ø39xØ32x22 Roller Bearing A74059500 Roller bearing Ø148x160x30 A74158900 Stripper arm support S415960053 *Available with service kit; see website www.harken.com **Winch product sticker 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch... - Page 24 Assy Housing W80 A94158700 Housing W80-1000 Bushing Ø39xØ32x22 Roller bearing A74059500 Roller bearing Ø148x160x30 A74158900 Stripper arm support S415960053 *Available with service kit; see website www.harken.com **Winch product sticker 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 25 Washer D.8 ISO 7089 NUT M8 - UNI 5588 - A4 Polarity motor sticker M6014206 Key DIN 6885 5x5x15 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
- Page 26 M0623503 Screw UNI EN ISO 4017:2002 - M10x25 - A4 M0624503 Screw M8x30 UNI5931 M0674097 Seal Ø50xØ65x8 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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Page 27: Hydraulic Motor
Washer D.13 U1751 DIN127 S432930080 Spring seat M0674097 S329360082 Seal Ø50xØ65x8 Washer M0623503 M0635303 Screw UNI EN ISO 4017:2002 - M10x25 Screw M8x16 UNI6109 - A4 Anti-seize ® Harken Grease Axial Threadlocker 80.2 ST EL/HY Installation and Maintenance Manual - Mod.F Radial Winch...
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