Related Manuals for Harken Powered Performa 80.3 STP EL/HY
Summary of Contents for Harken Powered Performa 80.3 STP EL/HY
- Page 1 Installation and Maintenance Manual MRPW-A Powered Performa Winch ™ 80.3 STP EL/HY...
- Page 2 Electric equipment Hydraulic connections diagram Maintenance Washing Maintenance table Disassembly procedure Winch exploded view with maintenance products Winch assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Performa Winch 80.3 STP EL/HY Horizontal electric motor Vertical electric motor...
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Page 3: Technical Characteristics
Harken® accepts no responsibility for defective installation or reassembly of its winches. In case of doubt the Harken® Tech Service is at your disposal at techservice@harken.it This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual. - Page 4 current absorption at winch motor nominal power (W) MWL (A) 12 V 24 V 12 V 24 V horizontal winch 80.3 ST EL 1500 2000 vertical Winch 80.3 STP HY (hydraulic) 1st speed 2nd speed 3rd speed 59,7 16,6 line speed (m/min)* 1500 4500 max load (Kg)***...
- Page 5 Outline Winch 80.3 STP EL/HY Horizontal electric motor (12 V / 24 V) Vertical electric motor (12 V / 24 V) Hydraulic motor 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
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Page 6: Installation
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the winch since these may vary depending ®... -
Page 7: Installation Procedure
Installation procedure To install the winch, remove the drum support and use Socket Head (SH) bolts. Tools needed: One medium flat-bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual. Torque to apply when assembling 1. - Page 8 5. Unscrew the three screws n°37 6. Remove the stripper arm n°41 by rotating and lifting it 7 . Unscrew the three screws n°40 8. Slide out the drum n°38 and roller bearing n°17 9. Unscrew the six screws n°23 10.
- Page 9 11. Slide out the assy command tube n°30 12. Slide out the roller bearings n°18 13. Unscrew the six screws n°22 14. Slide out the drum support n°15 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
- Page 10 37° 60° Ø10.2 n°8 Ø233 The drilling cut out template is available on the Harken website, www.harken.com ® B. Remove the winch and drill the eight 10.2 mm and a 130 mm diameter holes. C. Bolt the base of the winch to the deck using six M10 Socket Head (SH) bolts (not supplied by Harken ), correctly chosen for the thickness and type of the boat deck.
- Page 11 NOTICE Before closing the winch, make sure the holes and drainage channels in the base of the winch are not obstructed. Positioning the self-tailing arm Position the self-tailing arm so that the line leaving the winch is led into the cockpit. Motor installation procedure WARNING! Make sure that the power is switched off before installing or carrying out maintenance on...
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Page 12: Electric Equipment
Dual Function Control Box manual. WARNING! Before installing and using the device, read carefully the Dual Function Control Box manual available on web site www.harken.com Refer to the following chart for wire size: Total distance between winch and battery Winch Current Under 16.4 ft... - Page 13 NOTICE To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten other nut with second spanner. Take special care not to turn the central spindles. These instructions apply when assembling and disassembling.
- Page 14 Hydraulic connections diagram The hydraulic motor must to be connected to a hydraulic system using two high-pressure tubes which serve for input or output according to the direction in which the motor will be run. The motor also needs a third connection with a low pressure tube for drainage, so that excess oil can return to the main tank to avoid shortening the life of the motor.
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Page 15: Maintenance Table
Installation and maintenance of winches must be carried out exclusively by specialized personnel. WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the winch. In the case of doubt contact Harken Tech Service at techservice@harken.it ® Disassembly procedure Tools needed:... - Page 16 Carry out Installation procedure (page 7) as shown in the paragraph on winch installation and then do the following: 15. Slide out the assy clutch 3rd speed 16. Slide out the assy ratchet hub 2nd speed 17 . Remove the washer n°10 18.
- Page 17 21. Remove the gear n°12 22. Remove the washer n°10 23. Slide out the gear assy n°9 24. Remove the gear n°4 25. Remove the washer n°3 26. Remove the roller bearing n°2 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
- Page 18 27 . Remove the central shaft n°25 and the 28. Remove the washer n°26 washer n°27 Important: The plastic washer must be posi- tioned in contact with the winch base. 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
- Page 19 If it is necessary to replace any jaws of the winch, proceed as follows: II. Remove the jaws n°42 I. Unscrew the 3 screws n°43 ( 4Nm/35 in-lb) Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back any balls, push balls in the race (as shown below): Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
- Page 20 ® Apply Harken grease: 1. on assy socket screw - 2.on drum gear ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE...
- Page 21 Before screw the central screw, check the correct position of the o-ring in the assy socket and apply Harken grease. ® In case of doubt concerning the assembly procedure contact Harken® Tech Service: techservice@harken.it 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A...
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Page 22: Ordering Spare Parts
Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ® described in the Harken Limited Worldwide ® W XXXXX Warranty, indicating the part number in the... -
Page 23: Exploded View
Exploded view 1/2 Performa Winch 80.3 STP EL/HY 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™... - Page 24 Exploded view 2/2 Performa Winch 80.3 STP EL/HY 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
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Page 25: Parts Lists
M0632403 Screw M8x45 UNI 5931 A94055700 Assembly Pinion Z14 Pinion Z14 S455420081 Bushing Ø24,5xØ28,5x27 S405620004 Hub 2nd ratchet *Available with service kit; see website www.harken.com **Winch product sticker 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™... - Page 26 Washer D.8 ISO 7089 NUT M8 - UNI 5588 - A4 Polarity motor sticker M6014206 Key DIN 6885 5x5x15 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A...
- Page 27 Screw UNI EN ISO 4017:2002 - M10x25 - A4 M0624503 Screw M8x30 UNI5931 M0674097 Seal Ø50xØ65x8 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...
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Page 28: Hydraulic Motor
S432930080 Spring seat M0674097 Seal Ø50xØ65x8 S329360082 Washer M0623503 Screw UNI EN ISO 4017:2002 - M10x25 M0635303 Screw M8x16 UNI6109 - A4 Anti-seize ® Harken Grease Axial Threadlocker 80.3 STP EL/HY Performa Winch Installation and Maintenance Manual - Mod.A ™...