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SMAY KWP-O Series Technical Documentation Manual

Fire damper – rectangular
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Summary of Contents for SMAY KWP-O Series

  • Page 1 KWP-O Technical Documentation Fire Damper – rectangular https: www.smay.eu...
  • Page 2 Technical documentation KWP-O 1488 SMAY Sp. z o.o. CSWU: 1488-CPR-0444/W DWU: 003-CPR-2014 EN 15650:2010 Fire damper type: KWP-O-E; KWP-O-S Nominal activation conditions/sensitivity: Pass Closing/opening during the test at the right time Response time/Closure time: Pass Reliability: 50 cycles <120s Fire resistance:...

  • Page 3: Table Of Contents

    Technical documentation KWP-O Version 6.25 SMAY reserves the right to make changes to this document. TABLE OF CONTEST INTRODUCTION ....................3 LEGAL REGULATIONS ..................3 INTENDED USE ....................3 TECHNICAL DESCRIPTION .................. 4 BELIMO ELECTRIC ACTUATORS USED IN KWP-O-E ..........8 CONDITIONS OF TRANSPORT AND STORAGE ............

  • Page 4: Introduction

    Technical documentation KWP-O INTRODUCTION The purpose of technical documentation is to familiarize the user with the intended use, design, operation principle, installation, periodic maintenance and operation of product. LEGAL REGULATIONS The KWP-O fire dampers are certified by Building Research Institute (ITB – Instytut Techniki Budowlanej). Certificate of Constancy of Performance No.

  • Page 5: Technical Description

    Technical documentation KWP-O TECHNICAL DESCRIPTION The KWP-O-E and KWP-O-S dampers consist of two steel housing of a rectangular cross-section, a moving, single-axis isolating baffle and an actuating mechanism. The damper housing and its interacting elements are made of galvanized steel sheet. Connection flanges are on both ends of the housing for easy connection between the duct and the damper.
  • Page 6 Technical documentation KWP-O Figure 1. KWP-O-E damper Version 6.25 Page 5 z 42 Date of editing: 27.06.2024 r.
  • Page 7 Technical documentation KWP-O Figure 2. KWP-O-S damper Version 6.25 Page 6 z 42 Date of editing: 27.06.2024 r.
  • Page 8 Technical documentation KWP-O Table 3. KWP-O-E weight [kg] 1000 1100 1200 1300 1400 1500 11,9 14,2 16,4 18,6 20,8 23,0 25,2 27,4 29,6 31,8 34,0 36,2 38,4 40,6 14,0 16,6 19,3 21,8 24,4 27,0 29,7 32,6 35,3 37,9 40,5 43,4 46,1 48,8 16,2...

  • Page 9: Belimo Electric Actuators Used In Kwp-O-E

    Technical documentation KWP-O BELIMO ELECTRIC ACTUATORS USED IN KWP-O-E Spring-return 90° actuator BFL series, combined with thermoelectric tripping device BAT: BFL230-T,  BFL24-T,  BFL24-T-ST,  where: ST - connection plug. Spring-return 90° actuator BFN series, combined with thermoelectric tripping device BAT: BFN230-T, ...
  • Page 10 Technical documentation KWP-O Wiring diagram BFL230-T and BFN230-T Wiring diagram BFL24-T and BFN24-T Wiring diagram BFL24-T-ST and BFN24-T-ST Version 6.25 Page 9 z 42 Date of editing: 27.06.2024 r.
  • Page 11 Technical documentation KWP-O Wiring diagram BF230-TN Wiring diagram BF24-TN Wiring diagram BF24-TN-ST Version 6.25 Page 10 z 42 Date of editing: 27.06.2024 r.
  • Page 12 Technical documentation KWP-O Technical data: BFL230-T BFN230-T Version 6.25 Page 11 z 42 Date of editing: 27.06.2024 r.
  • Page 13 Technical documentation KWP-O Technical data: BFL24-T (-ST) BFN24-T (-ST) Version 6.25 Page 12 z 42 Date of editing: 27.06.2024 r.
  • Page 14 Technical documentation KWP-O Technical data: BF230-TN Version 6.25 Page 13 z 42 Date of editing: 27.06.2024 r.
  • Page 15 Technical documentation KWP-O Technical data: BF24-TN Version 6.25 Page 14 z 42 Date of editing: 27.06.2024 r.

  • Page 16: Conditions Of Transport And Storage

    Technical documentation KWP-O CONDITIONS OF TRANSPORT AND STORAGE Fire dampers KWP-O-E(S) should be stored in cardboard boxes and/or on pallets. KWP-O should have a pre-protected actuator cardboard box. Fire dampers should be stored indoors, providing protection against atmospheric agents, at a minimum temperature of +5°C.

  • Page 17: Installation Technology - Rigid Wall

    Technical documentation KWP-O Figure 4. Correct preparation of the damper for the installation (using mounting wedge) ATTENTION: The damper must be installed in such way, that the axis of baffle must be in horizontal or vertical position, Damper can not be used as formwork for the wall, Ventilation ducts should be installed that they cannot put any load on the damper, their suspension must ensure their full load capacity, The suspensions of the ventilation ducts connected to the dampers batteries must be made in accordance with...
  • Page 18 Technical documentation KWP-O Figure 5. Installation method of fire dampers KWP-O in rigid wall Version 6.25 Page 17 z 42 Date of editing: 27.06.2024 r.

  • Page 19: Installation Using Mineral Wool

    Technical documentation KWP-O 7.1.2. INSTALLATION USING MINERAL WOOL Make an opening in the wall with the 100 [mm] (acceptable 80 ÷ 120 [mm]) greater than the nominal dimensions of the fire damper = B+100 and H+100. Put the closed fire damper into the installation opening on depth marked by undercuts on the damper body (dimension 60 mm), from one side fix it with suspension Z1, and from other side fix it to the ventilation duct suspended on Z2 suspension.

  • Page 20: Installation Technology - Flexible Wall

    Technical documentation KWP-O 7.2. INSTALLATION TECHNOLOGY – FLEXIBLE WALL Make an opening in the wall with the dimensions 100 [mm] (acceptable 80 ÷ 120 [mm]) greater than the nominal dimensions of the fire damper = B+100 i H+100. Make a frame of two layers of GKF boards, 12,5 mm thick and the width relative to the width of opening, mounting remembering to carefully seal the contact edges with a mastic: by screws screws Hilti Firestop Coating CP 673,...

  • Page 21: Installation Technology - Ceiling

    Technical documentation KWP-O 7.3. INSTALLATION TECHNOLOGY - CEILING Make an opening in the ceiling with the 100 [mm] (acceptable 80 ÷ 120 [mm]) greater than the nominal dimensions of the fire damper = B+100 and H+100. Put the closed fire damper into the ceiling to the depth marked on housing (dimension 60mm) After setting the fire damper as described, with using montage supports, fill the gap between the fire damper and the wall with cement, cement-lime mortar, concrete.
  • Page 22 Technical documentation KWP-O Figure 9. Installation method of fire dampers KWP-O in ceiling Version 6.25 Page 21 z 42 Date of editing: 27.06.2024 r.

  • Page 23: Installation Technology - Structures Thicker Than 135 Mm

    Technical documentation KWP-O 7.4. INSTALLATION TECHNOLOGY – STRUCTURES THICKER THAN 135 mm The KWP-O-E(S) damper can be installed also in horizontal compartments thicker than length of damper’s body. In this case, ventilation ducts are going to be partially inbuilt in the fire compartment (Figure 9). Figure 10.
  • Page 24 Figure 11. Connection strip SMAY offers four basic types of damper battery systems Arrangement 1 – vertical battery consisting of two fire dampers KWP-O (Figure 11) Fix the gasket on insulating spacer of one of adjoining fire dampers (position (1) in the Figure 11).
  • Page 25 Technical documentation KWP-O Figure 12. Arrangement 1 - vertical battery consisting of two fire dampers KWP-O Arrangement 2 - vertical battery consisting of three fire dampers KWP-O (Figure 12) Fix the gasket on insulating spacer of one of adjoining fire dampers (position (1) in the Figure 12). Put non-combustible mineral wool into recess in upper surface of the fire damper.
  • Page 26 Technical documentation KWP-O Figure 13. Arrangement 2 - vertical battery consisting of three fire dampers KWP-O Arrangement 3 - horizontal battery consisting of two fire dampers KWP-O (Figure 13) Fix the gasket on insulating spacer of one of adjoining fire dampers (position (1) in the Figure 13). Set together the sides of fire damper A and the fire damper B (where the gasket was fixed) and assemble them together on the front and back with use of perforated assembly strips (2) and self-tapping screws M6x16 (3), which should be tightened into the openings in fire damper body.
  • Page 27 Technical documentation KWP-O Figure 14. Arrangement 3 – horizontal battery consisting of two fire dampers KWP-O Arrangement 4 – battery consisting of four fire dampers KWP-O (Figure 14) The assembly of battery consisting of four fire dampers KWP-O is divided into two steps: Step 1 –...
  • Page 28 Technical documentation KWP-O Figure 15. Battery made of four dampers KWP-O Version 6.25 Page 27 z 42 Date of editing: 27.06.2024 r.
  • Page 29 Technical documentation KWP-O STEP 2: Fix the gasket on insulating spacer of one of adjoining fire dampers (position (2) in the Figure 13). Put non-combustible mineral wool into recess in upper surface of the fire damper C and fire damper D. The thickness of mineral wool should be twice as the thickness of the recess in upper surface of the fire dampers in order to fill the whole free space between the fire dampers C and D and the fire dampers A and B, as shown in (w1).
  • Page 30 Technical documentation KWP-O Figure 16. Installation of a battery consisting of two fire dampers KWP-O in vertical arrangement in wall Version 6.25 Page 29 z 42 Date of editing: 27.06.2024 r.
  • Page 31 Technical documentation KWP-O Figure 17. Installation of a battery consisting of three fire dampers KWP-O in vertical arrangement in wall Version 6.25 Page 30 z 42 Date of editing: 27.06.2024 r.
  • Page 32 Technical documentation KWP-O Figure 18. Installation of battery consisting of two fire dampers KWP-O in horizontal arrangement in wall Version 6.25 Page 31 z 42 Date of editing: 27.06.2024 r.
  • Page 33 Technical documentation KWP-O Figure 19. Installation of a battery consisting of four fire dampers KWP-O in wall Version 6.25 Page 32 z 42 Date of editing: 27.06.2024 r.

  • Page 34: Replacing The Thermal Fuse Element

    Protocol for the KWP-O damper). Failure to comply with this formality will result in the loss of warranty for the device. Installation and Commissioning Protocol - Smoke control dampers / Fire dampers (universal for all dampers in the SMAY offer) is outlined below: Version 6.25...
  • Page 35 Technical documentation KWP-O INSTALLATION AND COMMISSIONING PROTOCOL - SMOKE CONTROL DAMPERS / FIRE DAMPERS Data of the company performing the installation and commissioning (seal) Device manufacturer OBJECT / INSTALLATION LOCATION INSTALLATION AND COMMISSIONING EXECUTION Object Name: KTM-(O) KTS-O KWP-O ……………………………………………………….…..…….………………….……………………… KWP-P KWP-Ex KWP-L...
  • Page 36 License Number Signature Works Manager:: (Legible - First and Last Name) (issued by Smay) Optionally provided data - to be filled in by individuals holding a Certificate or Statement number. Version 6.25 Page 35 z 42 Date of editing: 27.06.2024 r.

  • Page 37: Periodic Maintenance And Servicing Rules

    Simultaneously such a device loses the manufacturer's warranty protection in accordance with the OWG All activities related to the replacement or modification of device components can only be carried out by the SMAY Manufacturer's Service or an Authorized SMAY Service/SMAY Service Partner. Elements that have been factory sealed should have intact original seals applied by the SMAY Manufacturer's Service or an Authorized SMAY Service/SMAY Service Partner.
  • Page 38 Technical documentation KWP-O ANNUAL INSPECTION PROTOCOL - SMOKE CONTROL DAMPERS / FIRE DAMPERS Company performing the inspection (seal) Device manufacturer OBJECT / INSTALLATION LOCATION INSPECTION EXECUTION Date ……………………………………………… of execution: Object Name: ………………….……………………..…………..…... ……………………………………………………….…….…..…….…… KTM-(O) KTS-O KWP-O Subject …………………………………………………………….…..…….…… KWP-P KWP-Ex KWP-L of review /...
  • Page 39 The next inspection should be performed before ………………………..………..………….. 20…………. r. (Month) Confirmation by the Client: Inspection contractor License number Signature (issued by Smay company) Please mark the correct answer Version 6.25 Page 38 z 42 Date of editing: 27.06.2024 r.
  • Page 40 Technical documentation KWP-O Version 6.25 Page 39 z 42 Date of editing: 27.06.2024 r.
  • Page 41 Technical documentation KWP-O Version 6.25 Page 40 z 42 Date of editing: 27.06.2024 r.

  • Page 42: Classification Of Dampers For Repair

    The manufacturer provides a warranty for the delivered products, on the terms set forth in the Agreement or the General Warranty Conditions of Smay, Sp. z o.o. The warranty does not cover defects resulting from improper storage, transportation, installation, and commissioning, operation, periodic maintenance, service, especially mechanical damage and damage to anti-corrosive coatings.
  • Page 43 The templates of forms attached to this Technical Documentation (related to installation, commissioning, inspections) are the intellectual property of Smay sp. z o.o. Copying, duplicating, and using them for purposes other than those specified in this Technical and Operating Documentation is prohibited. To maintain the warranty, it is required to fill them out and deliver them to SMAY sp.

This manual is also suitable for:

Kwp-o-e seriesKwp-o-s seriesBfl230-tBfl24-tBfl24-t-stBfn230-t ... Show all

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