McCrometer ProComm Max Installation, Operation And Maintenance Manual
Electromagnetic flow meter transmitter
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- Installation, operation and maintenance manual (51 pages) ,
- User manual (15 pages)
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Summary of Contents for McCrometer ProComm Max
- Page 1 ProComm Max Electromagnetic Flow Meter Transmitter Installation, Operation and Maintenance Manual 30126-48 Rev. 1.0 23AUG2024 www.mccrometer.com...
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Page 2: Table Of Contents
Contents TRANSMITTER DESCRIPTION............2 INSTALLING THE TRANSMITTER AND CABLES . -
Page 3: Safety Symbols
When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces. Examples of confined spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks, boilers, and furnaces. -
Page 4: Transmitter Description
TRANSMITTER DESCRIPTION 1.0 TRANSMITTER DESCRIPTION Read this entire manual prior to installation and/or changing any settings. Retain this manual in your records, DO NOT DISCARD. The signal transmitter is the reporting, input and output control device for the sensor. The transmitter allows the measurements, functional programming, control of the sensor and data recording to be communicated through the display and inputs &... -
Page 5: Example Remote Mount Configuration
INSTALLING THE TRANSMITTER AND CABLES Example Remote Mount Configuration After installing the sensor, mount the transmitter and connect the cable to the meter’s junction box and the transmitter’s external connection. Figure 2 below shows an example of a remote mount installation with an optional Smart Output connection. -
Page 6: Installing Cables Through Cable Glands And Conduit
INSTALLING THE TRANSMITTER AND CABLES Remove brackets, reverse them, Open clamps and attach around post. Slide bracket tabs onto clamps and reattach as shown. and tighten them. Figure 4. Mounting transmitter to vertical post Remove brackets, reverse them, Open clamps and attach around post. Slide bracket tabs onto clamps and reattach as shown. -
Page 7: Cable Gland Assignment For Wiring Harnesses
INSTALLING THE TRANSMITTER AND CABLES The remote mount transmitter is shipped with five 1/2" NPT cable glands. Up to three cable glands may be removed and replaced with 1/2" conduits. Figure 6. Remote mount Figure 7. Remote mount transmitter with five cable transmitter with three conduit gland pass-throughs pass-throughs... -
Page 8: Pulling Sensor Cable Through Electrical Conduit
INSTALLING THE TRANSMITTER AND CABLES Chassis Sensor Outputs cable Power Outputs Power Sensor cable Figure 10. Remote mount transmitter cable assignments Pulling Sensor Cable Through Electrical Conduit It is very important to protect the end of the sensor cable when pulling it through a conduit. Water can accumulate in low portions of conduit. -
Page 9: Cabling And Connecting Wiring
See Figure 12 as an example showing the Ultra Mag meter. This design converts flow data and sends it to the ProComm Max transmitter. All calibration data is held in non-volatile memory at the converter. Consequently, cable distances from the converter to the transmitter have no effect on meter calibration. -
Page 10: Wiring Diagrams
CABLING AND CONNECTING WIRING Wiring Diagrams CAUTION - Always disconnect the power cord before attempting any electrical connections. BOTH METER MOUNT METER MOUNT ONLY AND REMOTE MOUNT OUTPUTS COILS ELECTRODES DIGITAL 4-20 Terminal Block Assignments Terminal Cable Wire Color Terminal Cable Wire Color Terminal... -
Page 11: Installing Expansion Cards
CABLING AND CONNECTING WIRING Installing Expansion Cards Expansion Expansion card 1 card 2 Power Modbus (RTU) expansion card HART expansion card DC power card Ethernet expansion card AC power card Inserting the expansion card Refer to the images that accompany each step. The AC power card is shown as an example. -
Page 12: Transmitter Power Wiring Diagram
CABLING AND CONNECTING WIRING Transmitter Power Wiring Diagram WARNING! Hazardous supply voltage can shock, burn, or cause death. These instructions are for connecting either the AC or DC power option. The connections are shown below above the appropriate power card. Install the power card as described in section 3.4. -
Page 13: 4-20Ma Hook-Up
CABLING AND CONNECTING WIRING 4-20mA Hook-Up Output type: 4-20mA current loop, sink powered (passive) 4-20mA - Terminal 21 4-20mA - Terminal 22 Output type: 4-20mA current loop, source powered (active) 4-20mA - Terminal 21 4-20mA - Terminal 22 Figure 16. 4-20mA Hook-Up If the external device requires a voltage input, a precision resistor placed across the input terminals of the external device will change the current to voltage. -
Page 14: Optional Smart Output Hook Up
Black Green interface cable and make direct connection via the wiring table shown at right. Neptune Black Green • Signals and associated wire colors in the McCrometer Sensus Green Black SmartOutput™ interface cable are identified together in SmartTrax Brown Black Gray the top row of the table at right. -
Page 15: Pin-Out Of Male And Female Connectors
CABLING AND CONNECTING WIRING 3.10 Pin-out of Male and Female Connectors Black FEMALE CABLE Brown Gray 4-20mA & Power White Connector Blue Figure 19. Pin-out of Female Connector PULSE 1 & 2 5V ANALOG FUNCTION COLOR TERMINAL* FUNCTION COLOR TERMINAL* 5V OUTPUT BROWN PULSE 1... -
Page 16: Transmitter Operation
TRANSMITTER OPERATION 4.0 TRANSMITTER OPERATION Starting up the Transmitter Before starting up the transmitter please verify the following: • Power supply voltage must correspond to that specified on the data plate (located on the side of the transmitter) • Electric connections must be wired as described in this manual •... -
Page 17: Default Screens While Transmitter Is Operating
TRANSMITTER OPERATION Default Screens While Transmitter Is Operating Single Direction Only Bidirectional (NEG) (if enabled) 965.2 963.2 62754 71 GAL X1000 Bidirectional (NET) (if enabled) Batch with POS Total 964.9 965.2 BATCH HOLD X1000 Batch with Net Total Alarms ALARMS 965.2 COIL CURRENT LOW 62642... -
Page 18: Menu Structure
TRANSMITTER OPERATION Menu Structure The following is the menu structure for the ProComm Max transmitter. NOTE: Some menus change as options are enabled. QUICK START Main Menu Display UOM Sensor 4-20mA Pulse Out MAIN MENU MAIN MENU is top menu Configuration selection from QUICK START. -
Page 19: Alarm Messages
ALARM MESSAGES 5.0 ALARM MESSAGES ALARM ON SCREEN DESCRIPTION TROUBLESHOOTING STEPS No 4-20mA Sig 1 4-20mA circuit is enabled but not able to Check circuit wiring and voltage on circuit. run current. Disable the output if not in use to remove alarm. - Page 20 ALARM MESSAGES ALARM ON SCREEN DESCRIPTION TROUBLESHOOTING STEPS Invalid Flo Read The flow reading is above the maximum Check grounding of sensor and any allowed value (factory set 40 ft/s) possible sources of eletrical noise near the transmitter, sensor or to the water column. Sig Out Of Range Raw signal readings are exceeding the If alarm persists, record ADC readings from...
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Page 21: Modbus Protocol
Note: Termination must be enabled on the last device on a MODBUS RS485 communication line. After card installation, the above settings can be configured directly in the ProComm Max Menu. Refer to section 4.2 for details relating to Menu Navigation. -
Page 22: Modbus Register Map
0017-0018 32 bits (two 16-bit registers) 32-bit UINT (Unsigned Long) Batch Total (-) 0011-0012 Note: Users upgrading from ProComm to ProComm Max can use this table to help navigate the new register map. Page 20 30126-48 Rev. 1.0 | 23AUG2024... - Page 23 MODBUS PROTOCOL Following are the maps for process data. Table III. Flow Rate Units Table VI. Totalizer Units Table V. Totalizer Multiplier Address 0002 Address 0007 Address 0008 value unit value unit value unit Gallons per Minute Gallons Mega Gal per day Cubic Feet Cubic Feet per Second Acre Feet...
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Page 24: Specifications
SPECIFICATIONS 10.0 SPECIFICATIONS Physical Specifications Electronic Housing Diecast aluminum, powder coated enclosure w/ tamper resistant seal Remote Mount: Height: 7.3” (18.5 cm) Width: 8.5” (21.6 cm) Transmitter Depth: 4.3” (10.9 cm) Dimensions Meter Mount: Height: 6.9” (17.5 cm) Width: 7.2” (18.25 cm) Depth: 6.2”... - Page 25 DIMENSIONS 11.0 DIMENSIONS Meter Mount Transmitter Dimensions Height 6.9” (17.6 cm) Width7.4” (18.8 cm) Depth 5.6” (14.2 cm) 5.6" 6.9" 3" 4.4" 2.5" 3.1" 7.4" 5.6" 140º 10.25" 5.7" 3.1" Page 23 30126-48 Rev. 1.0 | 23AUG2024...
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Page 26: Dimensions
DIMENSIONS Remote Mount Transmitter Dimensions Height 7.4" (18.9 cm) Width 8.5" (21.6 cm) Depth 4.4" (11.2 cm) 4.4" 7.0" 2.25" C TO C 7.4" 7.5" C TO C 8.5" 140º 10.3" 8.7" Page 24 30126-48 Rev. 1.0 | 23AUG2024... -
Page 27: Returning A Unit For Repair
Prior to calling for a return authorization number, determine the model number, serial number (located inside the front panel of transmitter), and reason for return. • Contact McCrometer Customer Service Department and ask for a Return Authorization (RA) number. • Telephone: 1-800-220-2279 •... -
Page 28: Troubleshooting Guide
TROUBLESHOOTING GUIDE 13.0 TROUBLESHOOTING GUIDE WARNING! Ensure device is disconnected or circuit breaker is open per the requirements of IEC 60947-1 and IEC 60947-3 before opening the opening the transmitter. Problem Troubleshooting Steps Not getting expected 4-20mA output • Ensure the wiring is firmly connected on the 4-20mA output terminals •... -
Page 29: Warranty
AGENTS PURSUANT TO ANY QUOTATION. Copyright © 2024 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing, technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.
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