Falcon FC2 User, Installation And Servicing Instructions

Mobile servery units

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User, Installation, and Servicing

Instructions

Mobile Servery Units

FC2, FC2N, FC3, FC3N,

FC4, FC4N

Read these instructions before use

DATE PURCHASED:

MODEL NUMBER:

SERIAL NUMBER:

DEALER:

SERVICE PROVIDER:

T101046

Rev No 8

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Summary of Contents for Falcon FC2

Page 1 User, Installation, and Servicing Instructions Mobile Servery Units FC2, FC2N, FC3, FC3N, FC4, FC4N Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T101046 Rev No 8...
Page 2 Dear Customer Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here: IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland Phone: 01786 455200 WEEE Directive Registration No.
Page 3 • This appliance may be discoloured due to testing. • These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country.
Page 4 PREVENTATIVE MAINTENANCE CONTRACT To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as intended, and safe to use. We recommend servicing in accordance with SFG20 Maintenance Schedules and as a minimum, after 2,500 hours of use, or annually, whichever comes first and that a maintenance contract be...
Page 5: Table Of Contents
CONTENTS APPLIANCE INFORMATION ....................6 OPERATION ........................... 7 COMPONENT PARTS (FIG 1); ..................... 7 2.2 CONTROLS. (REFER TO FIG 1)....................8 2.3 USING THE APPLIANCE......................8 2.3.1 HOT CUPBOARD CAPACITY; ....................8 CLEANING AND MAINTENANCE: GENERAL NOTES............10 CLEANING AND MAINTENANCE: APPLIANCE SECTIONS.
Page 6: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been UKCA/CE marked based on compliance with the relevant Electrical and Electromagnetic Compatibility (EMC) Regulations/Directives for the voltages stated on the data plate. Note: These appliances are controlled and heated with Electricity. No Gas is used for operation. A - Serial No B - Model No C - Gas Category...
Page 7: Operation
2.0 OPERATION 2.1 COMPONENT PARTS (FIG 1). Gantry Gantry Control Panel Light Switch Gantry Quartz Lamp Clear Glass Screen Hotplates Main Control Panel Fan and Hot cupboard On/Off switch Hot cupboard Thermostat Control Hotplates On/Off switch Hotplates Regulator (1 – 6) control) Sliding Doors Castor Brakes Mains Cable Entry / Exit Point...
Page 8: Controls. (Refer To Fig 1)
Wipe up floor spillages immediately. 2.3.1 HOT CUPBOARD CAPACITY; Maximum Hot cupboard Capacity: Appliance Capacity Per Shelf. Total Capacity. FC2, FC2N 2 off 1/1 Gastronorm 4 off 1/1 Gastronorm FC3, FC3N 3 off 1/1 Gastronorm 6 off 1/1 Gastronorm FC4, FC4N...
Page 9 Press Gantry Switch (fig 1-B) to (O) position to switch all lights OFF. HOTPLATES; FC2, FC3, FC4. All Hotplates (fig 1-E) are switched on together when Hotplates On/Off switch (fig 1-I) is switched ON (I) and Regulator control (fig1-J) is set from 1 to 6.
Page 10: Cleaning And Maintenance: General Notes
CLEANING AND MAINTENANCE: GENERAL NOTES. When removing heavy items to aid cleaning or maintenance particular care should be taken. A manual handling risk assessment is the best way to determine the level of risk to anyone using or maintaining this equipment. To help with such an evaluation we have included the weights of individual components that may present significant risk.
Page 11 Never plug supply into an adaptor or extension lead. Do not plug any other appliance along with this appliance into a double socket. Only use Falcon approved spare parts, including 13A plug. NOTE: All surfaces are easier to clean if spillages are removed before becoming burnt on, and the appliance is cleaned daily.
Page 12: Specification
4.0 SPECIFICATION 4.1 TECHNICAL DATA TABLE; Full Appliance Current POWER Model Amps (kW) @ 230V 2.27kW 11.52 2.65kW 12.3 2.83kW FC2N 1.5kW FC3N 1.5kW FC4N 1.5kW If any current is outside the above, the cause must be investigated and rectified. Important: 4.2 APPLIANCE WEIGHT TABLE Maximum...
Page 13: Installation
6.0 INSTALLATION Electrical Safety and Advice Regarding Supplementary Electrical Protection. Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician;...
Page 14: Assembly
6.2 ASSEMBLY (Fig 3) Fixed appliance anti-tilt bracket. (Fig 2) (Fig 4) Mobile appliance anti- tilt foot. 6.2.1 The Servery is supplied fully assembled. Please ensure that all packaging is removed and disposed of accordingly, taking into account good recycling practice. Check all gantry lamps are correctly located within the lamp holders.
Page 15: Commissioning. (Refer To Section 2 For Operation)
6.4 COMMISSIONING. (REFER TO SECTION 2 FOR OPERATION) Check that no damage has occurred to the appliance or supply cord during transit. If damage has occurred, do not use this appliance. 6.4.1 Ensure that all the castor brakes are on, and that the appliance is level, stable and secure. 6.4.2 Ensure Gantry light switch (fig1-B), Fan / Hot cupboard switch (fig 1-G) and Hotplate(s) switch (fig 1-I) are in the OFF position.
Page 16: Servicing
7.0 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE Important! AT THE MAINS AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY RE-CONNECTED TO MAINS. Check Cable for Damage. Maintenance should only be undertaken by a qualified and competent Engineer.
Page 17: Hot Cupboard Element, Fan, Contact Thermostat: Removal
HOT CUPBOARD ELEMENT, FAN, CONTACT THERMOSTAT: REMOVAL. 7.2.1 Remove doors as outlined in 7.1 7.2.2 Remove shelves. 7.2.3 Remove bottom centre shelf support rail, by removing 2 x screws at each end. 7.2.4 From inside cupboard, remove four fixings securing Element/Fan casing assembly to cupboard base.
Page 18 Section 7.2.3 to 7.2.6; Hot cupboard Element, Fan, Contact thermostat: Removal. 7.2.7 Fan / Element assembly Disassembly . Remove Fan / Element assembly from hot cupboard as in steps 7.2.1 to 7.2.6 above. Remove four screws and remove Element and Fan guards connected together. Element and Fan guards can now be separated.
Page 19: Hot Cupboard And Hotplate Controls: Removal
HOT CUPBOARD AND HOTPLATE CONTROLS: REMOVAL. 7.3.1 The following controls are located in the Main controls compartment underneath the hob. Fan and Hot cupboard On/Off switch (fig 1-G). Hot cupboard Thermostat control (fig1-H). Hotplate(s) On/Off switch (fig 1-I). Hotplate(s) Regulator control (fig1-J). 7.3.2 To access these controls, remove top and bottom fixings securing Main Control Panel (fig1-F), and place panel on to hob, whilst exercising care not to strain or damage internal wiring.
Page 20 Care must be taken whilst handling to avoid breakage. Weight of Glass Screen =FC2: 9.25kg, FC3: 13.85kg, FC4:17.8kg B) Half length Screen with Tray Stop Rail; Remove fixing screws in top surface of screen, and gently lift glass clear of gantry.
Page 21 Attach Side screens to bushes in Gantry Uprights, using glass screen securing screws as shown. To protect glass, all glass should be secured using screws fitted with plastic sleeve and plastic washer. 7.4.3 Gantry Light Switch; To access the Gantry Light switch, remove Glass Screen as in 7.4.2 above. Undo the Lamp holder panel fixing screws on the bottom front edge of the Gantry top panel.
Page 22: Hotplates Removal
Gantry Lamp holders; 7.4.4 Remove bulb as in 7.4.1 above. Remove curved reflector panel by removing centre screw. Undo the two lamp holder fixing screws. Access gantry lamp holder panel as in section 7.4.3 above. Remove wires from lamp holder terminal blocks and note their positions. Pull lamp holder free from front of panel.
Page 23: Circuit Diagrams
7.8.1 CIRCUIT DIAGRAMS FC2 Circuit Diagram;...
Page 24 FC3 Circuit Diagram;...
Page 25 FC4 Circuit Diagram;...
Page 26 FC2N, FC3N, & FC4N Circuit Diagram;...
Page 27: Wiring Diagrams
7.8.2 WIRING DIAGRAMS FC2 Wiring Diagram;...
Page 28 FC3 Wiring Diagram;...
Page 29 FC4 Wiring Diagram;...
Page 30 FC2N, FC3N, FC4N Wiring Diagram;...
Page 31: Accessories
8.0 ACCESSORIES Glass Side Screens are available for this product. (see 7.4.2 section C for fitting instructions) 9.0 FAULT FINDING IMPORTANT: BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS BY REMOVING PLUG FROM SOCKET AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. Maintenance should only be undertaken by a qualified and competent Engineer.
Page 32: Spare Parts
10.0 SPARE PARTS PART DESCRIPTION Hotplate Regulator Hot Cupboard Thermostat Element & Fan assembly Control Knob- Hotplate Regulator Control Knob- Hot cupboard On /Off switch Hotplate Quartz lamp Mains Cable When ordering spare parts please quote the following: Model Number Serial number This information will be found on data plate attached to the appliance Visit our website for further spares information.
Page 33: Service Information
1. Model number – found on data plate 2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu.

This manual is also suitable for:

Fc2n Fc3 Fc3n Fc4 Fc4n