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Summary of Contents for Falcon FLEXI PAN
- Page 1 F900 SERIES User, installation and servicing instructions FLEXI PAN E9941 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T100998 Rev No: 5 Published: 10/01/2019...
- Page 2 Dear Customer Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here: IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER REMOVE DEVICE PLUG REMOVER...
- Page 4 Ensure the supply cord is routed free from the appliance to avoid damage. The appliance has been designed and approved to use Falcon kick plates; non Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.
- Page 5 Training and competence To help ensure the safe use of this appliance there is a requirement for you to provide whatever information, instruction, training and supervision as is necessary to ensure, so far as is reasonably practicable, the health and safety of all users. For further help and information on training and competence we would refer you the Health and Safety Executive website;...
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Page 6: Table Of Contents
CONTENTS APPLIANCE INFORMATION ..................6 OPERATION ......................7 COMPONENT PARTS ......................7 CONTROLS ..........................8 USING THE APPLIANCE – AS A GRIDDLE ................9 USING THE APPLIANCE – BOILING / BRAISING ..............9 USING THE APPLIANCE – STEAMING ................9 CLEANING AND MAINTENANCE ................ -
Page 7: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No B - Model No C - Flue Type D - Gas Category E - Gas Pressure F - Gas Type... -
Page 8: Operation
2.0 OPERATION 2.1 COMPONENT PARTS Gastronorm Slide Heat Demand Neon (Amber) Gastronorm Tray Power Neon (Red) Flue Cap Level Gauge Runner Plug Plug Removal Tool... -
Page 9: Controls
2.2 CONTROLS Power Neon (Red) Simmer Position Temperature Control (Knob) Steaming Position Griddle Position Heat Demand Neon (Amber) Constant Boil Position... -
Page 10: Using The Appliance - As A Griddle
2.3.7 Reduce the temperature as needed for the cooking process. NOTE: The FLEXI pan is fitted with a thermal safety device. This will stop the heating of the pan if it becomes overheated. This appliance is designed to fail safe. -
Page 11: Cleaning And Maintenance
2.5.6 This setting is recommended for vegetables. To steam proteins a higher setting may be more suitable. 12L MARK - NEVER FILL THE PAN ABOVE THIS MARK WITH COLD LIQUID. MIN LEVEL MARK – WHEN BOILING/BRAISING/STEAMING NEVER ALLOW THE LIQUID LEVEL TO DROP BELOW THIS MARK. -
Page 12: Cleaning And Maintenance
NOTE: All surfaces are easier to clean if spillages are removed before becoming burnt on, and the appliance is cleaned daily. It should be noted that certain scouring pads including nylon types can easily mark stainless steel. Care should be exercised during cleaning process. When rubbing stainless steel with a cloth, always rub in the direction of the grain. -
Page 13: Specification
3.1.6 Soak the Gastronorm Tray in hot soapy water. 3.1.7 Wash, rinse and dry gastronorm thoroughly. 3.1.8 Replace the Plug and fill the pan with hot soapy water to the MIN mark. 3.1.9 Clean pan with soft, clean cloth and rub away any stubborn staining with a non abrasive pad. -
Page 14: Technical Data Table
4.2 TECHNICAL DATA TABLE CURRENT POWER MIN (A) @ MAX (A) @ ACTUAL (A) @ PHASE (kW) @ 230V 230V 230V 230V 9.13 10.65 10.14 2.33 9.13 10.65 10.14 2.33 9.13 10.65 10.14 2.33 IF ANY CURRENT IS OUT WITH THESE TOLERANCES, THE CAUSE MUST BE INVESTIGATED AND RECTIFIED. -
Page 15: Installation
6.0 INSTALLATION Electrical Safety and Advice Regarding Supplementary Electrical Protection Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician;... -
Page 16: Assembly
6.1 ASSEMBLY 6.1.1 Position the appliance and level using feet adjusters as shown below. TAKE CARE WHEN MOVING AN APPLIANCE FITTED WITH CASTORS. 6.1.2 Fix appliance to the floor using the anti tilt device as shown below. -
Page 17: Electric Supply & Connection
6.2 ELECTRIC SUPPLY & CONNECTION The location of the electrical inlet is as seen in section 5.0. this unit is suitable for AC supplies only. The standard terminal arrangement is Three phase (400V 3N~) for all variants. Live 1 ( Phase 1) Brown Live 2 ( Phase 2) Black... -
Page 18: Commissioning
6.3 COMMISSIONING Refer to section 2.0 for operation. If Safety Thermostat is activated, refer to section 7.3 to reset it. Carry out the following operation: 6.3.1 Turn on mains power supply on. 6.3.2 Ensure Red Neon illuminates. 6.3.3 Turn Temperature Control Knob to 280 6.3.4 Ensure Amber Neon illuminates. -
Page 19: Suiting
If you require an improved seal between appliances we recommend you use, a food grade, high temperature silicon sealant. This can be supplied by Falcon part no – 523400021 6.4.1 Before levelling and suiting units ensure the units are fully built, including all accessories and castings. - Page 20 6.4.5 Run a bead of silicon 5mm from profile edge as highlighted below. 6.4.6 Slide suited units into position 6.4.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.4.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut.
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Page 21: Servicing
6.4.10 (D) Replace fixings on the rear hob and tighten screw caps into position. 6.4.11 Replace control panel. 7.0 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. -
Page 22: Gastronorm And Slide Removal
7.1 GASTRONORM AND SLIDE REMOVAL 7.1.1 Remove gastronorm tray as section 3.1.5. 7.1.2 To remove gastronorm slide push down on left hand catch as shown and push up on right hand catch. 7.2 CONTROL PANEL REMOVAL 7.2.1 Remove control panel as shown. 7.2.2 Fuse is located behind the control panel. -
Page 23: Safety Thermostat Reset
7.3 SAFETY THERMOSTAT RESET 7.3.1 If the appliance unexpectedly turns off, the safety thermostat might have activated. To reset follow the instructions below: 7.3.2 Turn Temperature Control to “Off Position”. 7.3.3 Allow unit to cool. 7.3.4 Isolate unit. 7.3.5 Remove Control Panel as shown in 7.2.1. 7.3.6 Depress reset switch. -
Page 24: Temperature Control And Neon Removal
7.4 TEMPERATURE CONTROL AND NEON REMOVAL 7.4.1 Remove control panel as shown in 7.2.1. 7.4.2 Remove temperature control as shown. 7.4.3 Remove neon as shown above. 7.5 CONTACTOR REMOVAL 7.5.1 Remove control panel as shown in 7.2.1 7.5.2 Remove contactor as shown above. -
Page 25: Operating Thermostat Removal
7.6 OPERATING THERMOSTAT REMOVAL 7.6.1 Undo bolts on louvered panel, pull panel out. 7.6.2 Remove bolts from safety thermostat stop bracket. Thus enables bracket to sit loosely on the capillary and not attached to insulation tray. - Page 27 7.6.3 Undo four nuts with washers on inner insulation tray, remove insulation tray from unit. 7.6.4 Undo two phial clamp fixing screws as shown above. 7.6.5 Remove the four standoffs to release the two clamping plates that hold the phial bracket in position.
- Page 28 7.6.6 The Phial bracket is now free to be removed and replaced with new operating thermostat sensor. Ensure when refitted the tips of the thermostats are tight up against their stop.
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Page 29: Safety Thermostat Removal
7.7 SAFETY THERMOSTAT REMOVAL 7.7.1 Follow step 7.6.2 7.7.2 Undo screws on mounting rail as shown above. Pull safety stat from sleeve as shown. Ensure when refitted the tip of the thermostats are tight up against their stop. -
Page 30: Heating Elements Removal
7.8 HEATING ELEMENTS REMOVAL 7.8.1 Follow steps 7.6.1 to 7.6.6. 7.8.2 Remove the element clamping plates as shown above. 7.8.3 Remove the elements as shown above. -
Page 31: Circuit Diagrams
7.9 CIRCUIT DIAGRAMS 7.9.1 E9941Circuit diagram... -
Page 32: Wiring Diagrams
7.10 WIRING DIAGRAMS 7.10.1 E9941 Wiring diagram... -
Page 33: Accessories
8.0 ACCESSORIES 8.1 STEAMING TRAY AND LID 8.1.1 Place steaming tray and lid into pan area and follow recommended operations from section 2.5. 9.0 FAULT FINDING POSSIBLE FAULT REMEDY USER CAUSES Unit will not turn Check mains power is No power to unit connected and turned on Allow plate temperature... -
Page 34: Spare Parts
10.0 SPARE PARTS PART DESCRIPTION SPARES NUMBER Power neon red 730962010 Heat Demand Neon (Amber) 730962040 Operating Thermostat 733700000 Temperature Control Knob 733700001 Safety Thermostat 733700002 Centre Element 733700003 Side Element 733700004 Contactor 734310440 Gastronorm Tray 733700009 Gastronorm Silde 733700005 Gastronorm Slide Runners (Pair) 733700006 Drain Plug... -
Page 35: Service Information
11.0 SERVICE INFORMATION It is recommended to have a maintenance contract with a local service provider. SERVICELINE CONTACT: (UK only) Phone: +441438 363 000 Warranty Policy Shortlist For our warranty policy please go to www.falconfoodservice.com...
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