SMC Networks EXW1-BPNAC1 Operation Manual

Compact wireless base profinet
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PRODUCT NAME
Compact Wireless Base
PROFINET
MODEL / Series / Product Number
EXW1-BPNAC1

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Summary of Contents for SMC Networks EXW1-BPNAC1

  • Page 1 Doc.DOC1069999 PRODUCT NAME Compact Wireless Base PROFINET MODEL / Series / Product Number EXW1-BPNAC1...
  • Page 2: Table Of Contents

    System Configuration ·················································································· 14 System compatibility ··················································································· 15 How to Order ························································································· 22 Summary of Product parts ····················································· 23 EXW1-BPNAC1 ······················································································· 23 EXW1-A11*(Option) ····················································································· 27 Setting and Adjustment······················································· 28 Flow chart for operating the wireless system ······························································ 28 I/O Configurator (NFC version) ·········································································· 29 Preparation ···························································································...
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions • Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling the unit or assembling/replacing units: •Do not touch the sharp metal parts of the connector or plug for connecting units. •Take care not to hit your hand when disassembling the unit. The connecting portions of the unit are firmly joined with seals. •When joining units, take care not to get fingers caught between units.
  • Page 7 Fieldbus system/ Industrial IoT Security Measures With the introduction of Industrial IoT, various devices in a factory are connected to the network, and it is necessary to respond to new threats such as cyber-attacks. To protect Industrial IoT, it is important to take multilayered countermeasures (multilayer defense) that include IoT devices, networks, and cloud computing.
  • Page 8: Precautions Regarding The Radio Law

    Precautions regarding the Radio Law EXW1-A11# Caution Notice: Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules.
  • Page 9 This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
  • Page 10: Precautions For Handling

    Precautions for Handling ○Follow the instructions given below for selecting and handling. ●The instructions on design and selection * Product specifications •Use within the specified voltage. Otherwise, failure or malfunction can result. •The power is supplied from the circuit reinforced or double-insulated from MAINS. •The direct current power supply used should be UL approved as follows.
  • Page 11 * Operating environment •Select the correct type of enclosure according to the operating environment. IP67 protection class is achieved when the following conditions are met. (1) The units are connected correctly using power supply cables and communication cables with M12 (or M8) connectors.
  • Page 12: Important Instructions Concerning The Wireless System

    * Maintenance •Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air, before performing maintenance. Otherwise safety is not assured due to an unexpected malfunction or incorrect operation. •Perform regular maintenance and inspections. There is a risk of unexpected operation due to malfunction of the equipment.
  • Page 13: Smc Wireless System

    SMC Wireless System Features and Summary SMC Wireless Products, EX600-W and EXW1 series products, are modular devices consisting of a gateway (hereafter referred to as a Base) and wireless devices (hereafter referred to as Remotes). From the host (PLC) control device, one base including paired remote groups appears as one system, and the maximum number of input/output points per system is 11464/11464 points (1308 byte/1308 byte).
  • Page 14: System Configuration

    System Configuration PLC compatible with EX600-W and EXW1 series communication protocols. <Base> EX600-W Series EXW1 series For settings and other information, refer to the operation manual for EX600- WEN/WPN*. <Remote> EXW1 series EX600-W Series For settings and other information, refer to the operation manuals for EX600-WSV* and the connected digital and analog units.
  • Page 15: System Compatibility

    System compatibility Mixed use with EX600-W Series Although it is possible to use with EX600-W series, the operating conditions must comply with the specifications of the existing wireless system. Note that the following functions may be restricted: •Communication distance The maximum communication distance will vary depending upon the system configuration. Please see the details in the table on the next page.
  • Page 16 *4: EXW1-R* has limited setting/monitoring capabilities. *5: This configuration consists solely of EX600-W series units; refer to the operation manual of the product in use for the further details. 〇 System configuration example 1 Wireless Base : EXW1-BPNAC1 Wireless Remote: EXW1 series <Wireless Base> EXW1-BPNAC1 <Wireless Remote>...
  • Page 17 〇System configuration 2 Wireless Base : EXW1-BPNAC1 Wireless Remote: EXW1 series, <Wireless Base> EXW1-BPNAC1 <Wireless Remote> EXW1 series EXW1 series -17- Doc.DOC1069999...
  • Page 18 〇System configuration 3 Wireless Base : EXW1-BPNAC1 Wireless Remote: EXW1 series, EX600-W series <Wireless Base> EXW1-BPNAC1 <Wireless Remote> EX600-W Series EXW1 series -18- Doc.DOC1069999...
  • Page 19 〇System configuration 4 Wireless Base: EXW1-BPNAC1 Wireless Remote: EX600-W <Wireless Base> EXW1-BPNAC1 <Wireless Remote> EX600-W Series -19- Doc.DOC1069999...
  • Page 20 〇System configuration 5 Wireless Base: EX600-W series Wireless Remote: EXW1 series <Wireless Base> EX600-W Series <Wireless Remote> EXW1-RD* EXW1-RL* 〇 System configuration 5 Wireless Base: EX600-W series Wireless Remote: EXW1 series, EX600-W series <Wireless Base> EX600-W Series <Wireless Remote> EXW1 series EX600-W Series -20- Doc.DOC1069999...
  • Page 21 〇 System configuration 6 Wireless Base: EX600-W series Wireless Remote: EX600-W series For system configurations of EX600-W series, refer to the operation manual of the product in use for the further details. -21- Doc.DOC1069999...
  • Page 22: How To Order

    The product system, model names and part numbering system of SMC wireless systems are as follows. <Compact wireless Base> The lineup consists of one model, EXW1-BPNAC1. The compact wireless base is a wireless system base used in combination with a wireless adapter that has wireless communication capabilities.
  • Page 23: Summary Of Product Parts

    Summary of Product parts EXW1-BPNAC1 • Appearance Name Application Screw hole for mounting Mounting the compact wireless Base. (2 x M4) Connector for wireless Connect the cable for wireless adaptor. adaptor (ADPTR) Communication connector Connection for the cable for fieldbus inputs.
  • Page 24 • The LED indicators at the top left corner of the compact wireless Base indicate the power supply, communication and diagnostic status. LED indicators of the compact wireless Base LED status LED name Function Description Colour of ON/Flashing Green The US1 (for control) power supply is ON US1 (for control) power supply status indicator The US1 (for control) power supply is OFF...
  • Page 25 LED status LED name Function Description Colour of ON/Flashing Green All the Remote connections are normal Green Flashing Some Remotes are not connected Flashing No Remotes are connected Wireless communication No Remotes are connected W-NS connection status (Unrecoverable error in wireless communication) indicator Wireless communication connection is being Green...
  • Page 26 • Connectors ・Power supply connector M12, 4-pin, plug Signal Description A code 24V(US1) DC 24V(US1):Input* 0V(US1) DC 0V(US1) ・Communication connector For PROFINET PORT1/PORT2 M12, 4-pin, socket Signal Description D code TD+ RD+ For PROFINET communication TD- RD- ・Connector for wireless adaptor Signal Description M8, 4-pin, socket...
  • Page 27: Exw1-A11*(Option)

    EXW1-A11*(Option) • Appearance ③ ② ① Name Application ① Connector Connector for Wireless Adaptor cable. For fixing to Air Manegement system. ② ③ LED display Indicates the status of the adaptor. • LED status LED name Function Description Colour ON/Flashing of LED Green Power supply voltage is in ON state...
  • Page 28: Setting And Adjustment

    Setting and Adjustment Flow chart for operating the wireless system • Flow chart for using the wireless system To use SMC wireless units (Base and Remotes), they need to be set up using an NFC reader/writer and the I/O Configurator. A setup procedure using NFC is shown below. Refer to the operation manual for each manufacturer for how to set the controller and the PLC.
  • Page 29: I/O Configurator (Nfc Version)

    I/O Configurator (NFC version) EXW1 series supports Ver. 2.12.0 and later versions of the I/O Configurator. In order to use the I/O Configurator (NFC version) it is necessary to install a driver etc. in advance and set the NFC reader/writer on the computer.
  • Page 30: Preparation

    Preparation Installation of the software Driver: The following drivers should be installed before using this software. •When EXW1-NT1 (NFC reader/writer) is used Obtain the driver software for the NFC reader/writer from the SMC website (https://www.smcworld.com). On the SMC website, select [Documents/Download] and click [Instruction Manuals]. On the product search form of [Instruction Manuals], type "EXW1-NT1"...
  • Page 31: Before Starting The Software

    Before starting the software <When EXW1-NT1 is used> Follow the steps below to install the driver software. Refer to the operation manual of EXW1-NT1 for details. ●Installation of the driver software When the PC is connected to the Internet, the driver software is automatically installed. Install the driver software again following the steps below.
  • Page 32 ●Installation does not start automatically. (1) Download the driver software and manual referring to “Downloading of the driver software”. (2) Select language and press the “OK” button. (3) Screen below appears. Press the “Next (N)” button. (4) Screen below appears. Press the “Next (N)” button. -32- Doc.DOC1069999...
  • Page 33 (5) Screen below appears. Press the “Install (I)” button. (6) The screen below appears and installation starts. Please wait. (7) The screen below appears when the installation is complete. Press the「Finish (F)」button. * When the screen requires restarting of the PC, restart the PC. -33- Doc.DOC1069999...
  • Page 34: Download The I/O Configurator (Nfc Version)

    Download the I/O Configurator (NFC version) (1) On the SMC website (https://www.smcworld.com), select [Documents/Download] and click [Instruction Manuals]. (2) Select [Fieldbus System Serial Transmission System]. -34- Doc.DOC1069999...
  • Page 35: Start The I/O Configurator (Nfc Version)

    (3) Select the protocol that the product supports. (Example: "PROFINET compatible" product) (4) Scroll down the page of the Fieldbus System Serial Transmission System and click the Configuration File of I/O Configurator for NFC. Downloading will begin. Start the I/O Configurator (NFC version) Open the downloaded file and double click the IOConfigurator.exe to start the I/O Configurator for NFC.
  • Page 36: Screen Layouts Of The I/O Configurator (Nfc Version)

    Screen Layouts of the I/O Configurator (NFC Version) (2) (1) Function selecting tab I/O Configurator (NFC version) consists of three function selecting tabs. [Information] •Module information: Displays information on the wireless unit •System configuration: Displays the configuration information of the Base and Remotes (connected units) Only the system configuration of the Base is shown in tree format.
  • Page 37 Power status indication •"Power supply ON" is displayed when power is supplied to the Base/Remote, and "Power supply OFF" is displayed when power is not supplied. Connection status of the NFC reader/writer •When the PC detects the NFC reader/writer connected to its USB port, "R/W detected" is displayed. Otherwise, "R/W not-detected"...
  • Page 38: Setting Up

    Setting up To change settings, switch to Administrator mode to operate the configurator. In Administrator mode, a timeout occurs after 300 seconds of inactivity and the application returns to Monitor mode. In Administrator mode, a timeout countdown is displayed to the right of the "Administrator mode" label. ○Operational flow during monitoring A rough operational flow during monitoring is shown below (operations in Monitor mode).
  • Page 39: Setting/Adjustment Of The Wireless Unit

    Setting/Adjustment of the Wireless Unit Parameter settings of the Base Change the settings of each parameter as necessary. System setting Change the settings of each parameter as necessary. System setting parameters Classification Parameter Set value Initial value Note I/O mapping Auto Auto Diagnostic allocation...
  • Page 40 1) I/O mapping DefinetheI/O mapping of the entire wireless system including the remoteregistered to the base. Auto mapping: All I/O points mapped to the baseand remoteare identified and mapped automatically. (The total number of connected I/O points is the total number of I/O points connected to the diagnostic information, baseand remote.) 2) Diagnostic allocation Set the diagnostic information allocated to the I/O map.
  • Page 41 6) Wireless communication Sets the operation status of wireless communication. Active: Wireless communication output is active Idle: Wireless communication output is idle 7) Protocol Sets the wireless communication protocol. * To pair with an EX600-W series unit, V.1.0 must be set. This also applies when building a wireless system consisting of both EXW1 and EX600-W series.
  • Page 42: Opcua

    OPCUA Change the settings of each parameter as necessary. OPC UA setting parameters Classification Parameter Set value Initial value Note Sign & Encrypt / Sign Sign & Security Mode /None Encrypt Basic 256Sha256 Checked (Enable) Enable Always on Aes128_Sha256_RsaOaep Checked (Enable) Enable Always on Security...
  • Page 43: Events

    Events This makes it possible to check the event information of the wireless Base or wireless Remotes. The list is sorted from newest to oldest. ・Event Tab 表示 内容 Select the wireless Base or a Remote registered in the wireless (1)...
  • Page 44 ●Error Code The error code is displayed. The table below shows error codes and corresponding details and diagnostics maps. Diagnostics map Description Error Code Item Bit No. Detection of a short circuit of US1 or 6 or 7 Detection of the range upper limit Detection of the range lower limit System Detection of unconnected load...
  • Page 45: Wireless

    Wireless This screen displays wireless log data. ・Wireless Tab Item 内容 Wireless-Based received data is displayed on the Input tab, and transmission data is displayed on the (1) Input/ Output Tabs Output tab. (2) The wireless channel is displayed. Send Packets (or Received Packets on the (3)...
  • Page 46 ●Wireless log data file Wireless log data is divided into four csv files as below. -46- Doc.DOC1069999...
  • Page 47: Pairing And Unpairing Procedures

    Pairing and Unpairing Procedures Pairing Procedure Pairing a Base with a Remote Pairing is required for communication between a Base and Remote. A Base is paired with a Remote after they are switched to pairing mode. Pairing and registration between a Base and Remote enables wireless communication. ○Operational flow during pairing ①...
  • Page 48 (1) Switch the Remote to pairing mode Connect to the Remote using NFC, select the (a) [Properties] tab and then click (b) [Refresh]. Select (d) [Pairing mode] from I [Pairing setting] on the (a) [Properties] tab and then cliI(e) [Reset module].
  • Page 49 (2) Switch the Base to pairing mode Connect to the Base using NFC, select the (a) [Properties] tab and then click (b) [Refresh]. Select (d) [Pairing mode]Iom (c) [Remote registration] on the (a) [Properties] tab and thIclick (e) [Reset module]. Base setting screen •A Base unit will change to pairing mode using the protocol set in "System setting".
  • Page 50 (3) Pair and register the Base and Remote (a) Clicking [Refresh] causes Remotes in pairing mode to be listed in the Free Remotes area. (b) Select the Remote that is to be rIstered, (c) specify a wireless channel and then (d) click ▲.
  • Page 51 Input/Output Size Setting In protocol V.2.0, it is possible to set the remote (EXW1-RL*PA*C, etc.) with variable input/output occupied bytes. Please refer to each product's instruction manual for the input/output size range to be set. The Remote that is to be registered on the specified wireless channel moves to the Registered Remotes area.
  • Page 52 Click (a) [Reset module] and (b) [Refresh] and check that the registration status changes to Registered. Base setting screen * The example below shows two Remote modules registered on CH1 and CH2. Base setting screen Configure the registration of the dummy Remote as necessary. (Refer to page 56). -52- Doc.DOC1069999...
  • Page 53 (4) Disable the Pairing mode of the Base (Normal mode) Connect to the Base using NFC, (a) Select [Normal mode] (b) Click [Reset module] to reseIhe Base. (c) Check connection with registerd Remotes. -53- Doc.DOC1069999...
  • Page 54 •Dummy Remote Set dummy Remotes to secure reserved area in memory and enable Remotes to be added and registered later, without changes to mapping, even after the system has been configured. Register dummy Remotes using the Base. (a) Change the operating mode of the Wireless Base unit (a)-1 Set Remote registration on the Wireless Base unit to "Pairing mode".
  • Page 55: Unpairing Procedure

    Unpairing Procedure Removing Pairing between a Base and Remote Pairing between a Base and Remote will be removed. When you wish to reconfigure the wireless system, such as changing the I/O sizes of a registered Remote, pairing needs to be removed and registered again. ○Operational flow during unpairing (1) Switch the Base to pairing mode (2) Remove pairing between a Base and Remote...
  • Page 56 (2) Removing the pairing between the Base and Remote Pairing between the Base and Remote will be removed. Click [Refresh]. Select the Remote that you wish to unpair from the registered Remotes and click ▼, which in turn causes the selected Remote to move to the Free Remotes area. Clicking [Save reg. info.] finalizes the unregistration of the Remote.
  • Page 57: Mounting And Installation Of Units

    Mounting and Installation of Units EXW1-BPNAC1 • Installation Compact wireless Base Caution ・ To avoid damage to parts, apply the recommended tightening torque. ・ Mount the product using two screws. 2 x M4 screws are required (Recommended torque = 0.8+/-10% N・m).
  • Page 58 • Wireless adaptor Caution To avoid damage to parts, apply the recommended tightening torque. Refer to the operation manual of the Wireless Adaptor for details. This product is sold separately. The installation plate is included with the wireless adaptor. ●Integrated type (installation) (1) Connection of the base and installation plate.
  • Page 59 ●Mounting on a flat surface (1) Attachment of installation plate Attach the installation plate to the target object by either of the following two methods. Installation with M3 x 4 positions The tightening torque should be 0.4 N•m±10%. (Mounting screws are not included.) Installation with M4 x 2 positions The tightening torque should be 0.6 N•m±10%.
  • Page 60 ●Mounting on a curved surface (1) Thread 2 x cable ties through the installation plate at the top and bottom. (2) Secure the wireless adaptor to the installation plate and then secure in the required position by tightening the cable ties. -60- Doc.DOC1069999...
  • Page 61: Troubleshooting

    Troubleshooting When problems occur, take appropriate countermeasures while referring to the LED indication, troubleshooting and parameter settings. If a cause applicable to the failure cannot be identified, this indicates that the equipment itself is broken. The fieldbus system damage can be caused by the operating environment. Contact SMC to obtain countermeasures.
  • Page 62 ・Base troubleshooting LED status Problem Investigation and Possible causes Colour ON/Flashi countermeasures of LED The US1 (for control) Supply 24 VDC +/-10% for US1 power supply is OFF (for control) power source. The US1 (for control) Supply 24 VDC +/-10% for US1 power supply is OFF (for control) power source.
  • Page 63 LED status Problem Possible causes Investigation and countermeasures Colour name ON/Flashing of LED Configuration data does not match Check the configuration setting of PLC, Flashing and ensure it matches the actual configuration. Check the points below. (1) Check if the power supply for the PLC is OFF.
  • Page 64 LED status Problem Possible causes Investigation and countermeasures Colour name ON/Flashing of LED (1) Supply 24 VDC +/-10% to the US1 (for control / input) power source of the When Protocol V.1.0 is used Remote. (1) Remote power supply is (2) The distance which wireless Flashing communication between wireless systems...
  • Page 65 LED status Problem Possible causes Investigation and countermeasures Colour name ON/Flashing of LED The following Remote After checking the error contents while diagnostic information is referring to the system diagnostic information detected. and LED indication, refer to the following countermeasures. (1) US1 (for control) power As this LED indicates the system status of the supply voltage level is...
  • Page 66 LED status Problem Possible causes Investigation and countermeasures Colour name ON/Flashing of LED Check the following and restart. (1) Check if the power is supplied to the PROFINET device one level above.(When L/A port1 LED is OFF.) LINK has not yet (2) Check that the connectors of L/A port1 been established.
  • Page 67: Technical Information

    The allocated input/output sizes can be changed depending on the occupied bytes of the diagnostic mapping and the I/O unit connected to the wireless unit. Refer to the table below for the number of input/output bits for each unit. EXW1-BPNAC1 Allocated bytes Diagnostic Unit name Max.
  • Page 68 EX600-W Series Allocated bytes Unit name Model Unit product no. Input Output EX600-WSV* (32 points) EX600-WSV* (24 points) EX600-WSV* Wireless Remote (16 points) EX600-WSV* (8 points) EX600-WSV* (0 points) EX600-DX*B (8 points) EX600-DX*C (8 points) EX600-DX *C1 (8 points) (with broken Digital input unit line detection) (EX600 Series)
  • Page 69: I/O Mapping

    I/O Mapping The I/O map is assigned in order of diagnostic information and remote. The remote allocation order to the I/O map is decided by the wireless channel at the remote registration. As they are allocated from the smallest registered channel number, the channel in which no remote is registered will be ignored. (Refer to the figure below.) I/O Map Input data...
  • Page 70: I/O Mappingorder Of Base/Remote

    I/O mappingorder of base/remote Below is an example of I/O map and diagnostic map assignment. <Example 1> ・Compact wireless base System configuration IO allocation: Fixed (256 system input/output points/32byte)Diagnostic allocation: detailed, number of remotely registered units: 15 Unit 3 Unit 2 Unit 1 Unit 0 EX600-WSV※...
  • Page 71 Input data Output data Module name Unit name Module name Unit name Byte0 System diagnosis 1 Byte1 System diagnosis 2 EX600-WSV* (Unit 0) 32 valve outputs Byte2 System diagnosis 3 Remote Byte3 System diagnosis 4 Wireless channel Remote connection information "001"...
  • Page 72: Diagnostics Map Details

    iagnostics map details When an error occurs in the Base or Remote, a flag will be set in a Bit corresponding to each item of diagnostic information. The errors for the system diagnostics 1 to 4 are for the entire system. Therefore, even if there is only one unit which has an error in the constructed system, a flag will be set in a Bit corresponding to the error content.
  • Page 73 Diagnosed area and Content of diagnostics processing upon error Remarks How to Item Byte Reset conditions (LED indications, Effective reset processing etc.) Item Details diagnostic upon coverage diagnosis (1) Replace the valve or the output equipment, A short-circuit of the and check the Short-circuit Manual/...
  • Page 74 Diagnosed area and Content of diagnostics processing upon error Remarks How to Item Byte Reset conditions (LED indications, Effective reset processing etc.) Item Details diagnostic upon coverage diagnosis Base W-MS: Flashes red Detection of a A voltage drop of the Remote (EXW1) reduction Supply 24 VDC +/-10%...
  • Page 75 Diagnosed area and Content of diagnostics processing upon error Remarks How to Item Byte Reset conditions (LED indications, Effective reset processing etc.) Item Details diagnostic upon coverage diagnosis The number of Change the user set occupied value. Or, adjust the unit Base Number of inputs/outputs of the...
  • Page 76 Diagnosed area and Content of diagnostics processing upon error Remarks How to Item Byte Reset conditions (LED indications, Effective reset processing etc.) Item Details diagnostic upon coverage diagnosis Change the user set The number of Number of value. Or, adjust the occupied system system Manual...
  • Page 77 Diagnosed area and Content of diagnostics processing upon error Remarks Item Byte Reset conditions (LED indications, Effective I/O processing reset etc.) Item Details diagnostic upon coverage diagnosis Connection condition of the Remote communication (Wireless channel 1) Connection condition of the Remote Remote communication (Wireless channel 2) connection...
  • Page 78 Diagnosed area and Content of diagnostics processing upon error Remarks Resister Item Reset conditions (LED indications, Effective I/O processing area reset etc.) Item Details diagnostic upon coverage diagnosis Presence / absence of system information error of Base Presence / absence of system information error of Remote (Wireless channel 1) Presence / absence of system...
  • Page 79 Diagnosed area and Content of diagnostics processing upon error Remarks Item Byte Reset conditions (LED indications, Effective I/O processing reset etc.) Item Details diagnostic upon coverage diagnosis Registration of Remote (Wireless channel 1) Registration of Remote Remote (Wireless channel 2) registration information Registration of Remote...
  • Page 80: Frequency Channel Select Function

    Frequency channel select function( F.C.S.) The frequency channel can be selected using this function. Since only protocol V.2.0 supports it, specify protocol V.2.0 in the system settings when using it. * The number of selectable frequency channels varies depending on the country in use. For more details, check the product number.
  • Page 81 Click FCS Settings to display the following screen. (3) Select the frequency channel to be used for communication from W-LAN channel or W-CH and click "Apply. The setting is applied by resetting the unit or turning the power back on by pressing the "Reset" button.
  • Page 82: Number Of Pairing Remotes

    Number of pairing remotes Up to 63 remotes can be registered to one base. However, number of remotes will be limited based on the following conditions. Condition1: Setting of Max Remote 15/31/63 Condition2: The total IO size is as follows, and the maximum value varies depending on the settings. I/O mapping setting:Auto Max.11464points (1308bytes) Input: Diagnosis of Base (default: 10bytes) + total of all remotes input size.
  • Page 83: Detail Of Parameters

    Detail of Parameters The parameter of paired Remotes can be configurable by configurations tools. Remote Configuration tool Base Protocol IO-Link Name Type Configurator Record Data Device tool (NFC) 〇 〇 EXW1-RD# V.2.0 e-CON Type 〇 EXW1-RD# V.1.0 〇 〇 EXW1-RL# V.2.0 ×...
  • Page 84 Compact Wireless Remote IO-Link Master Parameter EXW1-RLAPA8C(ClassA) Setting Parameter Default № Target Parameter Definition Item Content setting Generated error when Disable Brown-out US1 power supply Detection voltage goes under Enable for US1 〇 approx. 19 V. This function is valid Clear 〇...
  • Page 85 Compact Wireless Remote IO-Link Master Parameter EXW1-RLAPA8C(ClassA) Setting Parameter (continued) Default № Target Parameter Definition Item Content setting Comparison function: No Device Check invalid 〇 DS function:invalid Connected device: V1.0 Type compatible Comparison function: Device V1.0 valid DS function: invalid Set the function of the Connected device: V1.1 comparison function...
  • Page 86 Default № Target Parameter Definition Item Content setting process data it received. All outputs are turned Clear/PD 〇 OFF and Process data Outinvalid outputs become invalid. Diagnostic Parameter № Target Parameter Definition Item Remarks NO_DEVICE、 DEACTIVATED、 PORT_DIAG PortStatusInfo PortStatusInfo PREOPERATE、 OPERATE、...
  • Page 87 Compact Wireless Remote IO-Link Master Parameter EXW1-RLBPA7C(ClassB) Setting Parameter Default № Target Parameter Definition Item Content setting Generated error when Enable 〇 Brown-out Detection US1 power supply for US1 voltage goes under Disable approx. 19 V. This function is valid Clear 〇...
  • Page 88 Compact Wireless Remote IO-Link Master Parameter EXW1-RLBPA7C(ClassB) Setting Parameter (continued) Default № Target Parameter Definition Item Content setting Swap the byte order Direct 〇 of the process data, Swap 16 bit which is exchanged Pd Byte Swap between fieldbus Swap 16 bit communication and Swap All IO-Link master.
  • Page 89 Compact Wireless Remote IO-Link Master Parameter EXW1-RLBPA7C(ClassB) Setting Parameter (continued) Default № Target Parameter Definition Item Content setting Setting for vendor ID which is compared VendorID when the IO-Link 0 to 65535 device comparison function is valid. Setting for device ID which is compared DeviceID when the IO-Link...
  • Page 90 Compact Wireless Remote IO-Link Master Parameter EXW1-RLBPA7C(ClassB) Diagnostic Parameter № Target Parameter Definition Item Remarks NO_DEVICE、 DEACTIVATED、 PORT_DIAG PortStatusInfo PortStatusInfo PREOPERATE、 OPERATE、 DI_C/Q、 DO_C/Q 0: Process data valid 1: Process data invalid PortQualityInfo 0x00-0xFF PortQualityInfo Bit0:input Bit1:output Bit2-7:Reserved IO-Link version of Connected IO-Link 0x00-0xFF RevisionID...
  • Page 91 ●Compact Wireless Remote e-CON Type Parameter EXW1-RDX#E4## Setting Parameter Default № Target Parameter Definition Item Content setting Generated error Power supply for Enable 〇 when power Remote Control and Input supply voltage goes Voltage monitor Disable under approx. 19 V. Generates error when the Enable 〇...
  • Page 92 ●Compact Wireless Remote e-CON Type Parameter EXW1-RDY#E4## / EXW1-RDM#E3## Setting Parameter Default № Target Parameter Definition Item Content setting Generated error Enable 〇 Brown-out Detection when power for US1 supply voltage(US1) goes Disable under approx. 19 V. Generated error Enable Brown-out Detection when power for US2...
  • Page 93 Diagnostic Parameter № Target Parameter Definition Item Content ON/OFF count 0 - 4294967295 ON/OFF times for each channel. value. (0 to 0xFFFFFFFF) Ch #:ON/OFF Clears the Input Counter Value Set ON/OFF operation count of input ON/OFF counter Clr(Clear) devices to 0. to 0.
  • Page 94 ●Wireless Remote (AMS Remote) Parameter EXA1-##-SA Setting Parameter Default № Target Parameter Definition Item Content setting Generated error when power Enable 〇 Brown-out Detection for supply voltage(US1) goes Disable under approx. 19 V. Output State Fieldbus Sets output status when Clear Fault/Idle Fieldbus Communication...
  • Page 95 Setting Parameter Default № Target Parameter Definition Item Content setting Priority is given to Disable ParameterEnable/Disable settings held by Enable 〇 wireless base. Sets the pressure in the OperationPressure 0-1050 operation mode. Sets the pressure in the StandbyPressure 0-1050 standby mode. Sets the pressure in the SoftStartTime 0-1500...
  • Page 96 ・IO-Link Unit(EXA1-20-SA / EXA1-30-SA / EXA1-40-SA / EXA1-60-SA) Setting Parameter Default № Target Parameter Definition Item Content setting Swaps the byte order of Direct 〇 the process data, which Swap 16 bit is sent and received in Pd Byte Swap the fieldbus Swap 16 bit communication and IO-...
  • Page 97: Hardware Configuration

    Hardware configuration ■GSDML file and icon A GSDML file is required to configure the EXW1-BPNAC1 with the PLC. Furthermore, icons are necessary for the display icon of the EXW1-BPNAC1 on the PLC software. URL : https://www.smcworld.com/ •GSDML file: GSDML-V2.43-SMC-EXW1-BPN-***.xml •Icon file: GSDML-0083-001E-EXW1.bmp ■Configuration Layout...
  • Page 98 ■Connection to SIEMENS PLC How to connect the EXW1-BPNAC1 to SIEMENS PLC is explained below. Refer to the Operation Manual of the SIEMENS PLC for the detailed operation. : The drawing below shows the SIEMENS software, TIA PORTAL V18 1. GSDML file installation (1) Select “Options”...
  • Page 99 2. Addition of EXW1-BPN (1) Select "EXW1_BPN" from "Hardware catalog" and drag and drop it on the "Devices & networks" screen. (2) Connect the PLC and EXW1_BPN. -99- Doc.DOC1069999...
  • Page 100 3. Addition of the IO unit (1) Select " EXW1_BPN " from "Hardware catalog" and drag and drop it on the "Devices & networks" screen. (2) From the “Hardware catalog” window, drag and drop the wireless remote registration number or diagnostic allocation that to be set in the I/O configurator to Slot1 1 in [Device overview].
  • Page 101 (4) The initial (default) port setting of the EXW1-RL* (IO-Link) is not configured. Select the function to be set from Wireless Remote IOL-Submodule Port1/2 (EXW1-RLA* and EXW1-RLB*) and Wireless Remote IOL-Submodule Port3/4 (EXW1-RLA* only) in the [Hardware catalog] window. Note) The total input/output size including SIO and PQI of each port and the total input/output size of the wireless remote at the time of pairing should be matched.
  • Page 102 Port3/4 is configured via Wireless Remote IOL-Submodule Port3/4. Port3 Port4 Max.32IN, Max.32OUT -102- Doc.DOC1069999...
  • Page 103 (5) Drag and drop from the Dummy Remote and Generic Submodule of the [Hardware catalog] window, when using dummy remotes. Max.32IN, Max.32OUT (6) Drag and drop from the Wireless Protocol V1.0 Remote and Generic Submodule of the [Hardware catalog] window, when using wireless protocol V.1.0. Note) Wireless Remote Unit is not used on wireless protocol V1.0.
  • Page 104 4. Write Device Name to EX600 (1) Connect the EXW1-BPNAC1 and PLC with a PROFINET communication cable. (2) Select “Network view” tab → “Properties” tab of EXW1_BPN. (3) Write the PROFINET device name. (4) Press the “Download to device” icon.
  • Page 105 5. Device Name assignment (1) Select EXW1-BPNAC1 on the “Network view” tab, right-click the mouse and select “Assign device name”. -105- Doc.DOC1069999...
  • Page 106 (2) Press “Update list” to update “Assign PROFINET device name” window. (3) Connected the wireless base on the network will be displayed in “Accessible devices in the network”. (4) Press “Assign name” to complete the configuration. -106- Doc.DOC1069999...
  • Page 107 6. Setting of EXW1-BPNAC1 Module parameters (1) Select EXW1_BPN on the „Device view“ tab. (2) Select the Module or Submodule that requires parameter changes in the “Device overview”. (3) Select “Properties” tab ”General” tab and select ”Module parameters” to display a list of parameters that can be set.
  • Page 108: Acyclic Communication

    Acyclic communication Acyclic communication can be used to check diagnostic data and read and write various parameters. and read and write various parameters. The data format is shown below. ・Diagnostic information SubSlot Slot Index Type Name Value Index Max. Remote units 15: 10byte, 31:16byte, 63: 28byte Remote information is expanded according to the number of registered units setting.
  • Page 109 ■Unit Parameters Each item is abbreviated as follows. Slot: Slot, Sub:Sub Slot, InH:Index Hi byte, InL:Index Low byte ●Compact Wireless Base Parameter Slot Name Define Size Value Detection of a drop in Brown-out Detection (1)Enable the US1 (for control) BYTE for US1 (0)Disable power...
  • Page 110 ●Compact Wireless Remote IO-Link Master Parameter EXW1-RLAPA8C(ClassA) ・Remote parameter Slot Name Define Size Value Detection of a drop in the Brown-out Detection (1)Enable US1 (for control)power BYTE for US1 (0)Disable voltage Output while upper (0)Clear Output State Fieldbus communication is not BYTE (1)Hold FaultIdle...
  • Page 111 Unit parameter SIO (SubSlot01h) ・ Slot Name Define Size Value 0: Hold 1:Depend on output state Hold State for Bit0:P1 Hold State for Fieldbus BYTE Fault Fieldbus Fault Bit1:P2 Bit2:P3 Bit3:P4 Bit4-7:Reserved 0: Off 1:Turn on output ets output status forcefully when Fieldbus Output State for...
  • Page 112 Unit parameter IO-Link P1/P2 SubSlot:04h/05h) ,P3/P4 SubSlot:06h/07h) ・ Slot Name Define Size Value Swap the byte order of (0) direct the process data, which is exchanged (1) 16 bit Pd Byte Swap between fieldbus (2) 32 bit communication and IO- (3) all Link master (0) Power ON...
  • Page 113 Diagnostic parameter ・ Slot Name Define Size Value (0)NO_DEVICE (1)DEACTIVATED (2)PORT_DIAG PortStatusInfo Port status (3)PREOPERATE (4)OPERATE (5)DI_C/Q (6)DO_C/Q 0: Process Data valid 1: Process Data invalid Sets Process data Bit0:input PortQualityInfo status Bit1:output Bit2-7:Reserved IO-Link devices IO-Link RevisionID 00h-FFh version (0)NOD_DETECTED TransmissionRate Communication speed...
  • Page 114: Brown-Out Detection For Us1

    ●Compact Wireless Remote IO-Link Master Parameter EXW1-RLBPA7C(ClassB) ・Remote parameter (SubSlot:01h) Slot Name Define Size Value Detection of a drop in Brown-out Detection (1)Enable the US1 (for control) BYTE for US1 (0)Disable power voltage Output while upper (0)Clear Output State Fieldbus communication is not BYTE (1)Hold...
  • Page 115: Hold State For Rf Timeout

    ・Unit parameter SIO (SubSlot:01h) Slot Name Define Size Value 0: Hold 1:Depend on output state Bit0:P1 Hold State for Hold State for Bit1:P2 BYTE Fieldbus Fault Fieldbus Fault Bit2:P3 Bit3:P4 Bit4-7:Reserved 0: Off 1:Turn on output forcefully ets output status Bit0:P1 when Fieldbus Output State for...
  • Page 116 ・Unit parameter IO-Link P1/P2 SubSlot:04h/05h) Slot Name Define Size Value Swap the byte order of the (0) direct process data, which is (1) 16 bit exchanged between Pd Byte Swap (2) 32 bit fieldbus communication and IO-Link master. (3) all (0) Power ON L+ Power ON Control L+.
  • Page 117 Diagnostic parameter ・ Slot Name Define Size Value (0)NO_DEVICE (1)DEACTIVATED (2)PORT_DIAG PortStatusInfo Port status (3)PREOPERATE (4)OPERATE (5)DI_C/Q (6)DO_C/Q 0: Process data valid 1: Process data invalid Bit0:input PortQualityInfo Sets Process data status Bit1:output Bit2-7:Reserved IO-Link devices IO-Link RevisionID 00h-FFh version (0)NOD_DETECTED TransmissionRate Communication speed...
  • Page 118 ●Compact Wireless Remote e-CON type parameter EXW1-RDX#E4## ・Remote parameter (Sub Slot:01h) Slot Name Define Size Value Detection of a drop in the Remo Brown-out Detection (1)Enable US1 (for control) power for US1 (0)Disable voltage ・DIGITAL INPUT Unit parameter (Sub Slot:01h) Slot Name Define...
  • Page 119 ・Diagnosis Parameter (Sub Slot:01h) Slot Name Define Size Value 00h- ON/OFF times for ON/OFF Counter Value 0-4294967295 each channel. Set ON/OFF 00h- ON/OFF Counter Value Clr by written any(Clear) operation count of Reset input devices to 0. 0: No error 1: Error ON/OFF count of Bit0: There is an error in...
  • Page 120 ●Compact Wireless Remote e-CON type parameter EXW1-RDY#E4## / EXW1- RDM#E3## Please refer to the EXW1-RDX parameter table for the parameters of DIGITAL INPUT ・Remote parameter (Sub Slot:01h) Slot Name Define Size Value Detection of a drop in Brown-out Detection (1)Enable the US1 (for control) BYTE for US1...
  • Page 121: Restart After Short Circuit

    ・DIGITAL OUTPUT Unit parameter (Sub Slot:RDY:01h,RDM:02h) Slot Name Define Size Value Generates error when Short Circuit 00h- the short circuit of the (1)Enable Detection(Output) output device is (0)Disable detected. Restore the setting of short Restart After Short 00h- circuit detection (1) Auto Circuit error after the...
  • Page 122 Slot Name Define Size Value 0: Clear 1: Force On Sets output status Ch 7-0: Bit0: There is an error in when Fieldbus Output State for channel 0. Communication error is Fieldbus Fault occurred. Bit7: There is an error in channel 7.
  • Page 123 ・DIGITAL OUTPUT Unit parameter (Sub Slot:RDY:01h,RDM:02h) Slot Name Define Size Value 0: Holds output. 1: Depends on output Sets hold status Ch 7-0: when Fieldbus setting. Hold State for BYTE Communication idle Bit0:Channel 0 Fieldbus Idle is occurred. : Bit7:Channel 7 0: Holds output.
  • Page 124 ・Diagnostics Parameter(Sub Slot:RDY:01h,RDM:02h) Slot Name Define Size Value 00h- ON/OFF count value for ON/OFF Counter Value BYTE 0-4294967295 each channel. 00h- ON/OFF Counter Value Clear ON/OFF count for Reset by write BYTE Reset each channel. (any value). 0: No error 1: Error Bit0: There is an ON/OFF count of the...
  • Page 125 to Ch15. Bit7: There is an error in channel -125- Doc.DOC1069999...
  • Page 126 ●Wireless Remote AMS Remote Parameter EXA1-##-SA ・Remote Parameter (SubSlot:01h) Slot Name Define Size Value Generated error when Brown-out Detection power supply (1)Enable BYTE voltage(US1) goes for US1 (0)Disable under approx. 19 V. Sets output status when Output State Fieldbus Fieldbus (0)Clear FaultIdle Communication BYTE...
  • Page 127 Turns ON/OFF the L+ Power ON AMS (0) Power ON power supply for input BYTE Standby/VP (1) Power OFF signal. ・HUB Unit(EXA1-20-SA / EXA1-30-SA / EXA1-40-SA / EXA1-60-SA)Diagnostic Parameter Slot Name Define Size Value Accumulated Flow Reset by 190 Accumulated Flow Reset BYTE Reset.
  • Page 128 ・IO-Link Unit(EXA1-20-SA / EXA1-30-SA / EXA1-40-SA / EXA1-60-SA)Setting Parameter Slot Name Define Size Value Swaps the byte order of the process data, which is sent and (0) direct received in the (1) 16 bit Pd Byte Swap fieldbus (2) 32 bit communication and (3) all IO-Link...
  • Page 129 ●IO-Link SMI service Reading and writing of the IO-Link master and device parameter using Acyclic communication. The service code of the Explicit Message varies in reading and writing. Index:0x3C00 The following 5 types of data can be read or written in the SMI service. Description Data type Read...
  • Page 130: Web Server

    Web server ○Web Server connection The EXW1 base has a web server which is used for maintenance. To access the web server, connect a PC to the network and enter the EXW1 IP address into a web browser. Ensure that the EXW1 and PC are on the same IP subnet.
  • Page 131: Opc Ua

    OPC UA Setting OPC UA The Wireless base provides the data from connected remotes via OPC UA. The security policy of this product supports [Signature + Encryption], [Signature] and [No Security]. Depending on the OPC UA client used, the EXW1 Base may require a certificate to be installed. Please use SMC Certificate Generator to set up the certificate.
  • Page 132 OPC UA nodes are user configurable and can be imported and exported via a csv file. Refer to the Process data map to configure user nodes. If you Press “Write tag”, OPC UA nodes will be written. The "Write Enable" check box enables outputs to be written to by OPC UA. The "Buffer Enable"...
  • Page 133 The endian can be changed between big and little. The figure below shows an example of how the process data is mapped for big and little endian. Comparison of big endian and little endian Account Tab You can set the Accounts to use connection of OPC UA. -133- Doc.DOC1069999...
  • Page 134 OPC UA Client Connection The example below uses the OPC UA client UaExpert to connect the wireless base OPC UA server. Click the plus symbol and then add a "custom discovery" server. Enter the IP address of the EXW1 base. -134- Doc.DOC1069999...
  • Page 135 Please choose security option. EXW1-BPNAC* Click the "Connect" button and enter the username and password which is set on the Account tab at Web server. Default is admin for username and password. EXW1-BPNAC* -135- Doc.DOC1069999...
  • Page 136 Navigate in the Address Space to the "ParameterSet" and expand it to see all the configured nodes available on the EXW1. BPNAC1_ BPNAC1_ BPNAC1_ BPNAC1_ -136- Doc.DOC1069999...
  • Page 137 OPC UA Configuration to control output The following setting is needed to control output by OPC UA. Value Configuration tool Item Enable OPCUA Write Enable Mode *When setting is Enable, Output process data from PLC will be ignored. IO Configurator NFC OPC UA tab OPCUA Security Mode Sign &...
  • Page 138: Specifications

    Specifications Dimensions ○EXW1-BPNAC1 -138- Doc.DOC1069999...
  • Page 139 ○EXW1-A11* ・Wireless Adaptor (Option) ・Installation Plate (Wireless adapter included) -139- Doc.DOC1069999...
  • Page 140: Specification

    ○EXW1-BPNAC1 PROFINET Communication Specifications item specification PROFINET IO Communication protocol (Conformance Class B) Transmission medium (cable) Standard Ethernet cable (CAT5 or higher, 100BASE-TX) Transmission speed 100 Mbps Configuration file GSDML file*1 Max. 10464 points/10464 points*2 Input/Output specifications (1308 byte/1308 byte)
  • Page 141 ○EXW1-A11* Electrical specifications Item Specification US1 (for control) power supply voltage 24 VDC+/-10 % range Current consumption 50 mA or less General specifications Item Specification Enclosure IP67 Ambient operating temperature -10 to +50 Ambient storage temperature -20 to +60 Ambient humidity 35 to 85% RH (no condensation) EN61131-2 compliant 5≦f<8.4 Hz 3.5 mm...
  • Page 142: Accessories

    Accessories Accessory List For the selection of accessories, refer to the catalog. (1) Power supply cables EX500-AP010-S: Cable with M12 connector, A code, Socket, Straight 1 m EX500-AP050-S: Cable with M12 connector, A code, Socket, Straight 5 m EX500-AP010-A: Cable with M12 connector, A code, Socket, Angle 1 m EX500-AP050-A: Cable with M12 connector, A code, Socket, Angle 5 m PCA-1401804: Cable with M12 connector, A code, Socket, Straight 1.5 m, SPEEDCON compatible...
  • Page 143 (8) NFC reader/writer EXW1-NT1 This set includes an NFC reader/writer and a USB extension cable (2.95 m). (9) NFC reader/writer holder EXW1-AB1 (for EX600-W) EXW1-AB2 (for EXW1) -143- Doc.DOC1069999...
  • Page 144 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. The descriptions of products shown in this document may be used by the other companies as their trademarks ©...

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