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MAX power VIP 150 48V ELECTRIC Installation Operation & Maintenance

MAX power VIP 150 48V ELECTRIC Installation Operation & Maintenance

Vertical retractable thruster

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Last Update: November 2023
Version: V2
VERTICAL RETRACTABLE THRUSTER
VIP 150 48V ELECTRIC
INSTALLATION
OPERATION
MAINTENANCE
Serial Number:.............................
Date of Installation:......................
THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES
Via Philips 5, 20900, Monza, Italy
Tel.:+39 039 200 1973-936
Fax: +39 039 2004299
www.max-power.com

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Summary of Contents for MAX power VIP 150 48V ELECTRIC

  • Page 1 Last Update: November 2023 Version: V2 VERTICAL RETRACTABLE THRUSTER VIP 150 48V ELECTRIC INSTALLATION OPERATION MAINTENANCE Serial Number:......Date of Installation:...... THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES Via Philips 5, 20900, Monza, Italy Tel.:+39 039 200 1973-936 Fax: +39 039 2004299 www.max-power.com...
  • Page 2: Table Of Contents

    VIP 150 48V with 24V Electronic Controller 2023 BEFORE STARTING THE INSTALLATION, IT IS RECOMMENDED TO CAREFULLY READ THE FOLLOWING MANUAL. TABLE OF CONTENTS mber Description Page POSITIONING DETERMINE THE LOCATION OF THE AUXILIARY EQUIPMENT MECHANICAL INSTALLATION MOUNTINING BASE INSTALLATION 3.1.
  • Page 3: Positioning

    48V battery bank and be easily accessible THRUSTER MUST and clearly marked  The automatic battery isolator (24V command), as by Max Power, SUPPLIED SHOULD installed in the positive ply cable, as close as possible to the battery bank, THRUSTER...
  • Page 4: Mechanical Installation

    (Please refer to “B Drawing” at back of this UILD DOCUMENT , either a reinforced G.R.P. base or a 5086  MAX POWER can SUPPLY MOUNTING flange. These bases save considerable shipyard time while ALUMINUM ALLOY MOUNTING solid and precise installation.
  • Page 5 VIP 150 48V with 24V Electronic Controller 2023 The VIP plate sideways  PUSHES THRUST Mounting against the inside of the base MOUNTING Base when ng. This means that one RUNNI MUST Flange ( a ) totally lower the and check the ounting UNIT following:...
  • Page 6: Construction Of Hull Opening & Closing Plate

    VIP 150 48V with 24V Electronic Controller 2023 CONSTRUCTION OF HULL OPENING & CLOSING PLATE:  The opening made for the in the is closed by a plate, which can be made THRUSTER HULL from the section, or specially fabricated. CUTOUT HULL a) The closing plate d fit into a 15 –...
  • Page 7: Final Adjustment Of The Closing Plate

    VIP 150 48V with 24V Electronic Controller 2023 FINAL ADJUSTMENT OF THE CLOSING PLATE:  Once the is permanently bolted onto the base, reinstall the closing THRUSTER MOUNTING plate to do the final adj stments. "Up" Position Detector Proximity ( b ) Switches ( d ) ( c )
  • Page 8: Electrical Installation

    VIP 150 48V with 24V Electronic Controller 2023 When finished with the final , fix the alloy plate bracket by bolting ADJUSTMENTS THROUGH the GRP in addition to the cable clamps. TURBINE IMPORTANT: Please keep in mind that the power motors is not ...
  • Page 9: Power Cable Selection

    THUS electric motor that is protected by the the power cables THRUSTER FUSE SUPPLYING motor. THRUSTER The Max Power fuses have been selected for their  operation cycle and characteristics, CURRENT CONSEQUENTLY lower rated than traditionally rated may be MUCH FUSE fitted.
  • Page 10: Battery Requirements

    RUSTER SHOULD marked.  An electrical battery isolator, as s pplied by Max Power, ld also be installed in the SHOU positive cable, as close as possible to the battery bank, in order to benefit...
  • Page 11: Control Circuit

    “electronic control box” can only be THRUSTERS UIPPED USED with Max Power’s range of control panels as shown in this MANUAL  The VIP electronic control box must be supplied by 24V stable power.  The installer protect the positive...
  • Page 12: Control Panel And Thruster Control Box Functions

    VIP 150 48V with 24V Electronic Controller 2023 CONTROL PANEL AND THRUSTER CONTROL BOX FUNCTIONS: "On/Off" Push-button: Black with Green "On" LED. Control Panel: To switch "ON" or "OFF" down PUSH the black , while PUSH BUTTON PUSHING Joystick joystick to the right for one second. To "Lower"...
  • Page 13 VIP 150 48V with 24V Electronic Controller 2023 4.7.3 T "Left" or "Right": HRUSTING a) Use joystick to either left or right. THRUST b) Please note that it is only possible to left or right when is detected to be THRUST THRUSTER down.
  • Page 14: Tests & Checks

    VIP 150 48V with 24V Electronic Controller 2023 TESTS and CHECKS BEFORE LAUNCHING: a) Raise and lower THRUSTER b) Check that the closing plate firmly. HULL SHUTS c) Confirm that all bolts have been ently tightened, especially the base bolts. SUFFICI d) Correct the of the position detectors, if needed.
  • Page 15: Basic Maintenance

    If drive leg oil seals are to be worn, replace drive leg with exchange FOUND UNIT g) Always keep the propellers and clean. TUNNEL h) Please contact closest Max Power for local service points. YOUR DISTRIBUTOR...
  • Page 16: Bronze Drive Leg

    Always keep the propellers and clean. TUNNEL g) Do not paint the anode. h) Please contact closest Max Power for local service points. YOUR DISTRIBUTOR GENERAL: a) R check that the power cable connections are tightened correctly and that they...
  • Page 17: Principal Dimensions

    286mm 955mm Stroke 243mm Stroke 243mm Hull parts Total Unit Weight: 50kg UNLESS TITLE REVISION PART NO. OTHERWISE Principal Dimensions VIP 150 48V SPECIFIED CADD REF. MATERIAL SCALE Max Power DRAWN CHECK RELEASE HEAT TREAT & FINISH DATE DATE DATE...
  • Page 18: Build Drawings

    216mm 216mm 10mm Gussets 270mm 240mm Sikaflex Gasket Construction Point 216mm 10mm Other Hull Shape Other Hull Shape TITLE: Build Drawing PRODUCT REFERENCE: VIP 150 48V DRAWN: REVISION: DATE: 2022...
  • Page 19: 8.3 Wiring Diagram

    VIP 150 48V with 24V Electronic Controller 2023 8.3 WIRING DIAGRAM:...
  • Page 20: Electronic Control Box Connections

      NOTES:     The installer must protect the positive supply cable  by means of a fuse (slow  b low).    The size of these supply wires (min. 2,5mm² with  Imax  =  15 A) depends on the length of the cable  run and the voltage    drop in these cables should not exceed  5% of the nominal battery voltage.    A  double  pole  isolator/breaker  clearly  marked  "Thruster "  should  be  installed  on  the  yachts   main  equipment    switchboard  in  order  to  isolate   the  control  circuit  and/or  power  circuit,  when   thruster  is  not  in  use.  This  isolator/breaker should ide ally be supplied from an independent ...
  • Page 21: 8.5 Wiring Of Additional Control Panels For Vip Thrusters

    VIP 150 48V with 24V Electronic Controller 2023 8.5 WIRING OF ADDITIONAL CONTROL PANELS FOR VIP THRUSTERS: PARTS LISTS & DIAGRAMS: PARTS LIST & DIAGRAM: A No  DESCRIPTION  Qty  CODE  1  Motor Relay Cover  1  313735  1  2  Electric Thruster Motor 48V  636662  1  3  Complete Thruster Relay 24V ...
  • Page 22: Parts Diagram: B

    VIP 150 48V with 24V Electronic Controller 2023 10 – Heat sensor  TITLE: Parts List: A PRODUCT REFERENCE: VIP 150, Electric DRAWN: REVISION: DATE: PARTS DIAGRAM: B...
  • Page 23 REVISION PART NO. 3RD ANGLE PROJECTION UNLESS TITLE REVISION PART NO. OTHERWISE Parts List: B VIP 150, 48V. SPECIFIED CADD REF. MATERIAL SCALE Max Power DRAWN CHECK RELEASE HEAT TREAT & FINISH POWER DATE DATE DATE 03/05/01...
  • Page 24 No   DESCRIPTION:  Qty  CODE  16  Composite Leg  1  35035  22  Leg Bolts  2  634204  25  Propeller  2  636576  26  Propeller G  Screw  2  634518  27  Propeller Pin DIN7 5x48 A4  2  312053  48  Nyloc N  8mm  1  635604  49  Machine Washer  1  635628  50  Coter Pin  1  635627  51  Water Gland Retaining Ring  1 ...
  • Page 25 PURPOSE DOCUMENT by the End User from Max Power or its approved network of resellers. This PRODUCTS PURCHASED will adhere to the following format: DOCUMENT 10.1 DEFINITIONS Repair N –...
  • Page 26: Warranty Coverage

    PRIOR TO CONTACTING THE DEALER/INSTALLER Contact yo dealer/installer to report the problem. a) If do not know who this is, contact the nearest Max Power distri BUTOR b) If are in foreign waters, please contact the nearest Max Power distri...
  • Page 27 VIP 150 48V with 24V Electronic Controller 2023 CYPRUS CYPRUS OCEAN MARINE EQUIPMENT LTD TUTI MARE TRADING Limassol Limassol Tel: + 357 53 69 731 Tel: + 357 25 431 313 Fax: + 357 53 52 976 Fax: + 357 25 431 300 Email: oceanm@spidernet.com.cy Email: tutimare@cytanet.com.cy...
  • Page 28: Distributer Contact List

    VIP 150 48V with 24V Electronic Controller 2023 NORWAY SWEDEN PROGRESS INGENIORFIRMA AS PLASTIMO NORDIC Kjeisaas Henan Tel: + 47 22 02 79 00 Tel: + 46 304 360 60 Fax: + 47 22 02 79 01 Fax: + 46 304 307 43 Email: thomas@progressing.no Email: mikael.andersson@navimo.se...
  • Page 29: Warranty Form

    WARRANTY FORM VERY IMPORTANT Please complete this form and fax a COPY to Max Power with a copy of the installation invoice or the invoice of the yacht/boat in order for the warranty to come into effect. To Be Completed by Owner: Name of Owner:…………………………….