MAX power CT 300 HYD Installation Operation & Maintenance

MAX power CT 300 HYD Installation Operation & Maintenance

Hydraulic tunnel thruster with electronic controller

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Manual Max Power CT300 HYD
Last update:December 2013
Hydraulic Tunnel Thruster
300 HYD
Model 250
With Electronic Controller
INSTALLATION
OPERATION
MAINTENANCE
Serial N° : ----------------------------------------------------
Date of Installation : ----------------------------------------
THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES
Via Philips 5, 20900 Monza (MI), Italy
Tel. +39 039 200 1973-936 - Fax +39 039 2004299
www.max-power.com
E-mail:contact@max-power.com

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Summary of Contents for MAX power CT 300 HYD

  • Page 1 Manual Max Power CT300 HYD Last update:December 2013 Hydraulic Tunnel Thruster 300 HYD Model 250 With Electronic Controller INSTALLATION OPERATION MAINTENANCE Serial N° : ---------------------------------------------------- Date of Installation : ---------------------------------------- THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES Via Philips 5, 20900 Monza (MI), Italy Tel.
  • Page 2: Table Of Contents

    Manual Max Power CT300 HYD Last update:December 2013 To ensure a proper installation, correct usage and long-lasting enjoyment of this equipment, please take time to read this manual thoroughly. Table of Contents Number Description Page General Installation Guidlines Tunnel Propeller Drive Leg & Motor Support...
  • Page 3: General Installation Guidlines

    Manual Max Power CT300 HYD Last update:December 2013 GENERAL INSTALLATION GUIDLINES Decide on the best location for the SUPER POWER (See drawing: “Positioning & Measurements” at back of manual). The tunnel must be as low as possible and as far forward as possible.
  • Page 4: Propeller Drive Leg & Motor Support

    Manual Max Power CT300 HYD Last update:December 2013 CAUTION: Do not fibre glass the area of the motor support. It is recommended to lightly sand down the area where the motor support is fitted. On the outside, when the ISOPHTALIQUE RESIN has set, finish with an application of resin and material, followed with an additional coat on the hull, in the tunnel area.
  • Page 5: The Hydraulic Motor And Its Adapter

    Then position the motor and tighten the 4 x 10 mm to 40Nm. IMPORTANT: Please note that the above coupling might need to be adjusted if any other tunnel than a Max Power tunnel (thickness 9mm) is used. The top and bottom coupling pieces should fit tightly together to ensure maximum gripping between them.
  • Page 6: Hydraulic Specifications

    Manual Max Power CT300 HYD Last update:December 2013 The oil reservoir/tank with return filter and suction strainer should be as close to the pump as possible and on charge. Meaning that the level of the oil should be above the pump, preferably with the oil tank above the water line.
  • Page 7: Hydraulic Custom Pack

    M10 = 5/8’’ M12 = 3/4’’ M16 = 1’’ INTAKE DIAMETERS of standard hydraulic elements MAX POWER: 1 / 2 / 11 = Female BSP 3/4'' 3 / 6 / 7 / 8 / 9 = Female BSP 1/2'', 4 / 5 = Female BSP 3/8''...
  • Page 8: Maintenance

    Manual Max Power CT300 HYD Last update:December 2013 MAINTENANCE In order to ensure peak performance from your SUPER POWER, the tunnel, the leg and the propellers must be kept clean. IMPORTANT: In order to prevent chalky deposits, which cause damage to the oil seals, we recommend cleaning the shaft and the oil seals first, then applying a layer of silicon oil before assembling the propellers.
  • Page 9: Notes

    Manual Max Power CT300 HYD Last update:December 2013 Installation Notes...
  • Page 10: Spare Parts List

    Manual Power 300 HYD Last update: December 2013 SUPER POWER, Series 300 HYD Model 250 Description Quantity Code Hydraulic motor plate fixing bolts Hydraulic Motor Hydraulic Motor adapter plate Coupling Aluminum for Motor and Drive leg shafts 633751 Coupling Aluminum for Motor and Drive leg shafts 63375 Rubber Coupling PG66 633749...
  • Page 11: Spare Part Diagram

    Manual Max Power CT300 HYD Last update:December 2013 300 HYD MAX POWER MAX POWER...
  • Page 12: Control System Connections: Electro-Hydraulic Pump

    Manual Max Power CT300 HYD Last update:December 2013 HEAT RLYS...
  • Page 13: Control System Connections: Motor With Clutched Pto

    Manual Max Power CT300 HYD Last update:December 2013 HEAT RLYS...
  • Page 14: Super Power Hydraulic Diagram

    Manual Max Power CT300 HYD Last update:December 2013...
  • Page 15: Positioning And Measurements

    Manual Max Power CT300 HYD Last update:December 2013 Super Power Hydraulic: Positioning and Measurements Model Dim(mm) E Ideal E min Weight 12kg 20kg 20kg...
  • Page 16: Warranty Procedures

    The warranty as outlined above is only applicable to Max Power manufactured thrusters and optional equipment as used in marine pleasure industry. The supplier holds the exclusive right to test the product and...

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