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injen technology PF5001 TJ Manual

1997-2006 jeep wrangler 4.0l i6

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Part number PF5001 TJ
1997-2006 Jeep Wrangler
4.0L I6
1- Power-Flow aluminum intake
1- Power-Flow inverted filter
1- Diamond Plate heat shield
3- Composite shield clamp
3- 5/16" flange bolts
1- 2 3/4" Straight Hose
1- Sensor grommet
1- 14"- 12mm vacuum hose
1- Grommet plug (Injen 1210)
(use on Jeeps without an air temp. sensor)
1- M6 vibra-mount
2- m6 flange nuts
2- Fender washers
2- Power-Band .312 (.040)
1- 4 page instruction
All parts and accessories are
now available on-line at:
"injenonline.com"
Note: The C.A.R.B. Exempt sticker must be attached
under the hood in a manner such that it is easily viewed
by an emissions inspector.
Note: The installation of this cold air intake does require mechanical skills. Removal of the front bumper requires
loosening and removing several plastic plugs and screws that may be difficult. In addition to removing the
bumper, you will also have to remove the air resonator box, battery and tray when beginning this installation.
Injen strongly recommends that this system be installed by a professional mechanic.
MR
Figure 1
Congratulations! You have just purchased the best engineered,
dyno-proven air intake system available.
(#1021)
(#11037)
Report any defective or missing parts to the Authorized Injen
(#4010)
Technology dealer you purchased this product from.
(#6019)
Before installing any parts of this system, please read the instructions
(#3043)
thoroughly. If you have any questions regarding installation please
(#8002)
contact the dealer you purchased this product from.
(#3078)
Installation DOES require some mechanical skills. A qualified
(#6015)
mechanic is always recommended.
*Do not attempt to install the intake system while the engine is hot.
(#6020)
The installation may require removal of radiator fluid line that may
(#6002)
be hot.
(#6010)
Injen Technology offers a limited lifetime warranty to the original
(#4003)
purchaser against defects in materials and workmanship. Warranty
claims must be handled through the dealer from which the item was
purchased.
Injen Technology 244 Pioneer Place Pomona, CA 91768 USA
Note: This intake system was Dyno-tested with an Injen filter and
Technology, "The World's First Tuned Intake System!"
Optimum performance, Factory safe air/fuel ratio.
Please check the contents of this box immediately.
Please check the contents of this box immediately.
Injen parts. The use of any other filter or part will void the
warranty and CARB exemption number.
Parts and accessories are available on line at "Injenonline.com"
Hydro-shield
Part# X-1037
Tools required:
1. 3/8" ratchet
1. 10mm socket
1. 8mm nut driver
1. flat head screw driver
1. Pliers
Actual intake and diamond plate
heat shield enclosed in this kit.

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Summary of Contents for injen technology PF5001 TJ

  • Page 1 2- m6 flange nuts (#6002) be hot. 2- Fender washers (#6010) Injen Technology offers a limited lifetime warranty to the original 2- Power-Band .312 (.040) (#4003) purchaser against defects in materials and workmanship. Warranty 1- 4 page instruction claims must be handled through the dealer from which the item was purchased.
  • Page 2 Figure 2 Figure 4 Figure 3 Stock air intake box cleaner Remove the air temperature sensor from the air Remove or unhook the clips holding the air box top. intake duct. (note: for Jeeps not equipped with air temp sensors, skip this step.) Figure 6 Figure 7 Figure 5...
  • Page 3 Figure 14 Figure 15 Figure 16 Press the 2 3/4” straight hose over the throttle body. Press the Injen grommet into the pre-drilled hole in the The grommet is now sitting flush in the 3/4” pre-drilled Place two power-bands over straight hose, tighten intake as shown above.
  • Page 4 Figure 27 Figure 26 Adjust the clamp so that it sit between the filter beads located on the filter neck. The assembled filter and heat shield is now aligned and pressed over the intake end. Figure 29 Figure 28 The filter and heat shield is pressed on over the end of the intake with the shield The filter and heat shield are aligned for the best possible fit and the filter facing the motor.