Headsight Insight Installation & Operation Manual

Headsight Insight Installation & Operation Manual

For agco fendt ideal gleaner s9x

Advertisement

Quick Links

HEADSIGHT
HEADSIGHT
INSTALLATION & OPERATION MANUAL
AGCO
AGCO
FENDT IDEAL
FENDT IDEAL
GLEANER S9x x
GLEANER S9
09010405d
HEADSIGHT.COM | 574.546.5022
® ®

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Insight and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Headsight Insight

  • Page 1 HEADSIGHT HEADSIGHT ® ® INSTALLATION & OPERATION MANUAL AGCO AGCO FENDT IDEAL FENDT IDEAL GLEANER S9 GLEANER S9x x 09010405d HEADSIGHT.COM | 574.546.5022...
  • Page 3: About Headsight

    This icon designates an important instruction. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com. Disclaimers HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight Harvesting Solutions.
  • Page 4: Table Of Contents

    ������������������������������������������������������������������������������06 ® Calibrate Insight ��������������������������������������������������������������������������������07 StandardCalibration ��������������������������������������������������������������������� Calibrationw/Foresight(Corn) ������������������������������������������������������������� Calibrationw/Feathersight(Grain)���������������������������������������������������������� Combine Calibration ����������������������������������������������������������������������������08 Settings ����������������������������������������������������������������������������������� Insight Settings ��������������������������������������������������������������������������������� Combine Settings ������������������������������������������������������������������������������� Gleaner-Hydraulicaccumulator������������������������������������������������������������ HeaderDrop/RaiseRates ������������������������������������������������������������������ HeaderHeight&TiltSensitivity������������������������������������������������������������ Operation ��������������������������������������������������������������������������������� Overview ��������������������������������������������������������������������������������������� Enabling Height Control ������������������������������������������������������������������������ Advanced Information � ��������������������������������������������������������������������� Theory of Operation ����������������������������������������������������������������������������...
  • Page 5 Schematics �������������������������������������������������������������������������������� Insight Harness : Single point, Corn (typical) �����������������������������������������������������22 Insight Harness : Single point, Grain (typical) ����������������������������������������������������23 Parts�������������������������������������������������������������������������������������� Mounting Bracket and Harness ������������������������������������������������������������������24 Statement of Limited Warranty �������������������������������������������������������������...
  • Page 6: Safety Information

    Safety Information Safety Stop Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Set combine parking brake. 4. Turn off combine and remove key from ignition. 5.
  • Page 7: Installation

    See the header model specific Installation Manual 2. Install the Combine components. • This combine specific Installation & Operation Manual 3. Use this manual to properly setup & adjust your Insight & Combine. 4. Refer to the Insight Users Manual for more details on settings, etc.
  • Page 8: Insight ® Systems

    • Geringhoff - certain models 1. Mount Insight box to back side of head according to header specific installation manual. 2. Connect Insight adapter harness to Insight box and wiring harness already on header. 3. Skip to “Insight power wire”.
  • Page 9: ReelEnable

    NOTE: Enabling the reel drive with no “reel” motor connected may damage the reel drive circuit on the combine. Connecting Sensors 1. Connect sensor wiring to main Headsight harness. • Sensor location as viewed from operator’s seat Left Left Center Center Right Center Right...
  • Page 10: OptionInstallation(IfEquipped)

    Fendt: Front axle, on valve bank 3. Connect PFC17 harness to Tee. 4. Carefully route harness to front of combine near header single-point and attach with zip ties. Fendt 5. Connect harness to main Insight wiring. (4 pin, round AMP connector)
  • Page 11: Basic Harness Only Systems

    /stubble lights using wire labels • See Header specific installation manual Lights 1. If Insight main harness has Y111 and Y112 pigtail, wire lights as described in header specific manual. • All others, connect Insight wiring harness to original header harness •...
  • Page 12: Setup & Calibration

    These steps must be performed the first time the Insight box is powered up and each time it is reset. They do not need to be redone each time the Insight box is calibrated. See 09010001 Insight Users Manual for information about how to use the Insight box.
  • Page 13: Calibrate Insight

    • Go to Combine Ground Calibration section of this manual. If an error appears on the Insight box - see the Diagnostic section of the Insight User’s manual. Initial Setup appears until all the initial requirements are met. Calibration w/ Foresight (Corn) •...
  • Page 14: Combine Calibration

    See combine operators manual for details. The Gleaner and Fendt combines use slightly different icons & screens in some steps. The general procedure is the same. Header Setup 1. With Insight calibrated, park on level ground. ® 2. Disengage header control and header clutch.
  • Page 15 Header Calibration 1. With Insight calibrated, park on level ground. ® 2. Disengage header control and header clutch. 3. On the touch screen, press Combine. 4. On the touch screen, press Calibrations. 5. Press to Select Header Calibration. 6. Press again to start Calibration.
  • Page 16: Settings

    Settings Insight Settings See the 09010001 Insight Users Manual/Setup for information on settings available in Insight. • 2 or 4 Sensor Tilt • Tilt Sensitivity • Tilt Balance • Foresight or Feathersight options Combine Settings Properly setting the combine is essential to having responsive header control.
  • Page 17: HeaderDrop/RaiseRates

    Header Drop/Raise Rates 1. On the touch screen, press Combine to get the Combine Main Menu. 2. On the touch screen, press Header Settings. Gleaner 3. Fendt Ideal only, press Header Rates. 4. Adjust Slow Up % • Use the Scroll Wheel to change values, Press OK •...
  • Page 18: Operation

    1. Be sure you have the initial settings entered and have calibrated Insight. 2. Operate the Headsight system exactly like you would use your combine OEM height control system. 3. Fine tune all combine speed and sensitivity adjustments for best performance.
  • Page 19: Advanced Information

    = signal returned to combine (varies 1 - 4 volts) • green or pink = 5 volt power 3. Insight adjusts signals as needed then sends them to combine using the header connector. • All sensors are scaled to an appropriate range for combine •...
  • Page 20: Diagnostics

    1 . 2 V with head fully lowered Sensors^ • 3 . 8 V with head raised Outputs> 0.0 0.0 0.0 More detailed troubleshooting & error information is available in Diagnostics>>Detailed Diagnostics. See the Insight Users Manual for more information.
  • Page 21: Reading Voltages In Combine

    Reading Voltages in Combine On the AGCO Tyton Monitor 1. Press the Quadrant button on the Keypad 2. Select Diagnostics in lower left quadrant. 3. Press 4. Press Expand to 1/2 screen. 5. Expand to Full Screen if desired. • Gleaner: Press •...
  • Page 22: Troubleshooting-Sensors And Harnesses

    All of the above are correct Harness & combine connections pass test. If you have a Headsight Sensor tester, Verify sensor is connected to extension If sensor cannot be adjusted to achieve use it to test the sensor. For all other:...
  • Page 23: Troubleshooting By Symptom

    • Make sure each sensor meets basic requirements discussed in Advanced Info section • Properly calibrate Insight box • Properly calibrate combine AHHC (“Header Cal”) • Enable appropriate AHHC functions on combine •...
  • Page 24: InsightStatusLightDiagnostics(StatusNotGreen)

    (Status not green) No light Combine does not supply V to pin Follow solution for General Insight of the Insight connector Problem: “Insight does not power up” No Ground to Pin of the Insight Check Grounds connector. Insight defective Replace Insight...
  • Page 25: AhhcDiagnostics

    Check wiring from sensor to combine Header control is not enabled with cab See Operation section of this manual controls (If the Insight box does not have a Wrong HHC mode selected Turn on AHHC, see Operation section green status light, go to “Insight Status of this manual Light Diagnostics”)
  • Page 26 Symptom Problem Solution Lateral Tilt Diagnostics Head rocks side to side Poor Insight calibration Recalibrate Insight box and combine lateral tilt Combine tilt sensitivity to high See Settings section of this manual Adjust tilt sensitivity PWM flow rate to high...
  • Page 27: Schematics

    Schematics The Insight Harness schematic is the main harnesses used for all applications in this manual. A number of variations are available. The following schematics are provided for troubleshooting and installation purposes only. Unauthorized uses, such as using them to replicate...
  • Page 28: Insight Harness : Single Point, Corn (Typical)

    Insight Harness : Single point, Corn (typical)
  • Page 29: Insight Harness : Single Point, Grain (Typical)

    Insight Harness : Single point, Grain (typical)
  • Page 30: Parts

    Parts Mounting Bracket and Harness ITEM QTY. PART NUMBER DESCRIPTION INSIGHT Insight Control Box Insight Main Harness (may vary by application) 2315 Single point plate - Fendt Ideal 2260 Single point plate - Gleaner/MF...
  • Page 31: Statement Of Limited Warranty

    Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.
  • Page 32 574.546.5022 • 574.546.5760 4845 3B Rd • Bremen, IN 46506 info@headsight.com www.headsight.com...

Table of Contents