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Headsight DRAGO Manual

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CORN HEADER
MANUAL:
DRAGO
09020801h
HEADSIGHT.COM | 574.546.5022

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Summary of Contents for Headsight DRAGO

  • Page 1 CORN HEADER MANUAL: DRAGO 09020801h HEADSIGHT.COM | 574.546.5022...

  • Page 3: About Headsight

    This icon designates an important instruction. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight. com. Disclaimers HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight, Inc.

  • Page 4: Table Of Contents

    Table of Contents About Headsight ��������������������������������������������������������������������������������������������� i About this Manual ������������������������������������������������������������������������������������������� i Installation �������������������������������������������������������������������������������������������������� 1 Mounting Sensors - GT ����������������������������������������������������������������������������������� 2 Routing Wiring - GT Models ����������������������������������������������������������������������������� 3 Harness Length Table ���������������������������������������������������������������������������������� 3 Routing Wiring - All Rows ����������������������������������������������������������������������������� 4 Routing Wiring - Folding Heads ����������������������������������������������������������������������...

  • Page 5: Installation

    Installation Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5.

  • Page 6: Mounting Sensors - Gt

    Complete this installation portion of the header manual before continuing. Mounting Sensors - GT 1. Mount sensors facing forward into narrow end of mounting brackets using one flange bolt at rear A and carriage bolt and flange nut at front B. 2.

  • Page 7: Routing Wiring - Gt Models

    Routing Wiring - GT Models 1. Select appropriate wiring from chart below and mark blue connector with sensor position. Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow.

  • Page 8: Routing Wiring - All Rows

    Routing Wiring - All Rows 1. Removing black weatherpack connector of extension harness is necessary to properly route wiring. 2. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connectors. (Be sure to note wire locations) 3.

  • Page 9: Routing Wiring - Folding Heads

    Routing Wiring - Folding Heads 1. Route harness in hole marked A, out hole marked B, and over hinge point marked C. 2. Route behind hinge point marked C and through hole in hinge area marked D. 3. Continue routing through gusset to channel just below upper square frame rail.

  • Page 10: Routing Wiring - Inner Rows

    Routing Wiring - Inner Rows 1. After routing down gusset, route harness forward above drive shaft then out to selected row. 2. Fasten with zip ties at locations marked. 3. Fasten with zip ties at every cross frame gusset when routing out to selected rows.
  • Page 11 5. Continue routing extension harness on top side of channel. (Poly snout has been removed to provide a visual aid) 6. Drill holes with hole saw 1¼". 7. Use wire fish to pull harness through poly snout. 8. Position sensor connector with latch facing up against poly.

  • Page 12: Routing Wiring - Outer Rows

    Routing Wiring - Outer Rows 1. Route harness under top frame rail to end divider poly. 2. Route inside poly down to sensor securing harness with clamps and screws. Routing Wiring - Inner Narrow Rows 1. Route sensor extension wire to the back of the correct row.
  • Page 13 5. Drill hole in bottom of poly hood as shown. 6. Reinstall hood and snout. 7. Drill 1¼" hole in front of poly hood. 8. Use wire fish to route wire through hood. 9. Continue routing along snout to sensor. •...

  • Page 14: Install Light Wiring

    1. Locate two gray Drago harnesses left of feederhouse opening. 2. Connect Drago blue ground wires to Headsight black ground wire. 3. Connect Drago left side brown wire to left turn yellow Headsight wire. 4. Connect Drago right side brown wire to right turn green Headsight wire.

  • Page 15: Install Controller - Gt Models (If Equipped)

    Install Controller - GT Models (if equipped) 1. Install controller left of feederhouse. • Mount Horizon or Insight box to back of header as shown with hardware provided. 2. Connect main wiring harness to Horizon or Insight box.

  • Page 16: Mounting Sensors - Series Ii And Earlier

    Mounting Sensors - Series II and Earlier 1. Mount sensors facing forward into narrow end of mounting brackets using one flange bolt at rear A and carriage bolt and flange nut at front B. 2. Determine sensor mounting locations. Sensors should be mounted equally spaced across head mounting near end of head as far as possible.

  • Page 17: Routing Wiring - Series Ii Models And Earlier

    Routing Wiring - Series II Models and Earlier 1. Select appropriate wiring from chart below and mark blue connector with sensor position. Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow.

  • Page 18: Routing Wiring - All Rows

    Routing Wiring - All Rows 1. Removing black weatherpack connector of extension harness is necessary to properly route wiring. 2. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connectors. (Be sure to note wire locations) 3.

  • Page 19: Routing Wiring - Inner Rows (22"-30")

    Routing Wiring - Inner Rows (22"–30") 1. Drill a ⅜" hole at marked location, repeat for all other selected rows. 2. Route harness on top side of drive shaft and zip tie harness at locations shown at right. 3. Route harness through hole.
  • Page 20 4. Drill a 1/4” hole at location marked. Raise snout all the up and zip tie harness to bracket. Verify when raising hood it is not pulling on harness. 5. Fasten harness to bracket with zip tie at location A and drill a hole with hole saw at location B.
  • Page 21 10. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector. 11. Pull extra slack out of harness and fasten at marked location with clamp and screw leaving enough slack for snout to pivot.

  • Page 22: Routing Wiring - Outer Rows (22"-30")

    Routing Wiring - Outer Rows (22"–30") 1. Route harness up backside of head to top of end divider poly 2. Follow poly down to sensor securing harness with clamps and screws. Routing Wiring - 20" Row Heads 1. Follow steps 1–2 in Routing Wiring-Inner Rows section. 2.

  • Page 23: Install Light Wiring

    1. Locate two gray Drago harnesses left of feederhouse opening. 2. Connect Drago blue ground wires to Headsight black ground wire. 3. Connect Drago left side brown wire to left turn yellow Headsight wire. 4. Connect Drago right side brown wire to right turn green Headsight wire.

  • Page 24: Sensor Adjustment

    Sensor Adjustment Insert header stop to prevent movement. Changing Swing 1. Loosen the bolt A holding down stop. 2. Slide the down stop to new position in slotted hole. • Raising down stop will increase voltage swing and allow higher maximum cutting height •...

  • Page 25: Sensor Extensions

    Sensor Extensions Headsight recommends using the lowest extension setting that allows you to run high as you desire. Increasing the length of the extension will reduce header control sensitivity. 1. Remove flange locknut then remove arm and spring. 2. Install extension to sensor assembly with previously removed spring and flange locknut.

  • Page 26: Parts

    Parts...

  • Page 27: Mounting Bracket And Extension Harness

    Mounting Bracket and Extension Harness Item Part Number Description Qty/Per Sensor HT2210 Mounting Bracket GT Mounting Bracket Series II and HT2223 Earlier B2210* Hardware Kit - GT B2223* Hardware Kit - Series II and Earlier PFBxx (xx=length in feet) Extension Harness (10,17,23,33 &...
  • Page 28 This Page Is Intentionally Left Blank...

  • Page 29: Statement Of Limited Warranty

    • All parts removed during warranty repair should be help for a period of 60 days after the warranty claim has been submit- ted to Headsight. • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be returned to Headsight, Inc. for inspection.
  • Page 30 574.546.5022 • 574.546.5760 4845 3B Rd • Bremen, IN 46506 info@headsight.com www.headsight.com...

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