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SHELBOURNE
Grain Header Manual
09032101g
HEADSIGHT.COM | 574.546.5022

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Summary of Contents for Headsight SHELBOURNE

  • Page 1 SHELBOURNE Grain Header Manual 09032101g HEADSIGHT.COM | 574.546.5022...
  • Page 3: About Headsight

    Headsight, Inc. All other trademarks are property of their respective owners. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight. com. Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753, 9609806 and other patents pending.
  • Page 4: Table Of Contents

    Table of Contents About Headsight ��������������������������������������������������������������������������������������������� i About this Manual ������������������������������������������������������������������������������������������� i Installation �������������������������������������������������������������������������������������������������� 1 Install Terrace Sensors (if equipped) ����������������������������������������������������������������� 2 Terrace Sensor Overview ������������������������������������������������������������������������������ 2 Mounting Sensors to Terrace Tube Brackets ������������������������������������������������������� 3 All models except XCS/XCV �������������������������������������������������������������������������� 4 All XCS/XCV models ������������������������������������������������������������������������������������...
  • Page 5: Installation

    Installation Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5.
  • Page 6: Install Terrace Sensors (If Equipped)

    1. Correct header setup is essential for proper operation and protection of Terrace sensors. • As recommended in Shelbourne’s operator’s manual, the bottom plane of the end panel must be level or tipped slightly upward when the header is near the ground (at the lowest intended operation position).
  • Page 7: Mounting Sensors To Terrace Tube Brackets

    • Use hardware provided in kit B660 Any time terrace tube position is adjusted, be cautious not to crush the wire routed in the tube. The Headsight controller and combine will need to be recalibrated. Calibrate header controller then combine any time terrace tube is adjusted.
  • Page 8: All Models Except Xcs/Xcv

    All models except XCS/XCV 1. Install parking stands. 2. Remove existing two bolts and discard bolts. 3. Install mounting tube to left end of head with hardware provided in kit BWT2S. • Enlarge front bolt hole if necessary • A washer may be needed between bracket and frame on front bolt for alignment •...
  • Page 9 7. Adjust the terrace sensor with Bolt (A) so sensor is parallel to rear section of tube (indicated by red lines). Cables and clamps shipped in BWS hardware kits are not used on Shelbourne headers. 8. Repeat steps 5-7 for right end of head.
  • Page 10: All Xcs/Xcv Models

    All XCS/XCV models 1. Remove large end shield marked A. 2. Remove bolts marked and discard. 3. Install mounting tube to left end of head with hardware provided in kit BWT2S. • Install rear bolt (A) into hole using a washer to shim between tube bracket and header frame - finger tighten nut •...
  • Page 11 (indicated by red lines). Cables and clamps shipped in BWS hardware kits are not used on Shelbourne headers. Terrace tubes lowered position 10. Install crop shield to left end of head with hardware provided in kit B660.
  • Page 12: Install Standard Mount Sensor (If Equipped)

    Install Standard Mount Sensor (if equipped) Mounting Sensors to Undermount Brackets 1. Align holes in sensor and mounting bracket. • Spring must be installed short leg up and long leg back in mounting tube • Use hardware provided in kit B7000 Insert pin and secure with retaining ring.
  • Page 13: All Models Except Xcs/Xcv

    6. Install long wands to outer most sensors (which may be terrace sensors) and short wands to all inner sensors. • Use hardware provided in kit BWS1 or BWS2 Cables and clamps shipped in BWS hardware kits are not used on Shelbourne headers.
  • Page 14: All Xcs/Xcv Models

    All XCS/XCV models 1. Determine sensor mounting locations. • Mount outer sensors first, mounting out as far as possible (if not equipped with terrace option) • Mount all inner sensors as evenly spaced as possible across the head • If equipped with terrace sensors equally space all standard mount sensors between them •...
  • Page 15 6. Install long wands to outer most sensors (which may be terrace sensors) and short wands to all inner sensors. • Use hardware provided in kit BWS1 or BWS2 Cables and clamps shipped in BWS hardware kits are not used on Shelbourne headers.
  • Page 16: Route Wiring

    Route Wiring 1. Select appropriate wiring from chart below and mark blue connector with sensor position. Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow.
  • Page 17: Install 6Ft Terrace Sensor Harnesses In Terrace Tubes (If Equipped)

    Install 6ft Terrace Sensor Harnesses in Terrace Tubes (if equipped) 1. If working on an XCV/XCS header, start with left end of head. For all other header models skip to step 11. 2. Mark location directly above wire hole in terrace tube bracket on end divider shield (A).
  • Page 18 13. Connect harness to sensor, zip tie connector and pull back into tube. Route Right Terrace Sensor Harness to Feederhouse 1. Fasten short extension harness with clamps as pictured. 2. Continue routing toward upper tube following existing wiring and hydraulic hoses. •...
  • Page 19: Route Left Terrace Sensor Harness To Feederhouse

    4. Drill 1/4” pilot hole in upper tube left of feederhouse opening. Use 1-1/4 inch hole saw provided in kit BSHEL to drill out pilot hole. 5. Using a wire fish, pull harness to hole and install grommet. Route Left Terrace Sensor Harness to Feederhouse 1.
  • Page 20: Install Under Mount Wiring (If Equipped)

    Install Under Mount Wiring (if equipped) 1. Wires must be routed behind the front beam to the nearest skid (A) before routing back under the header pan to protect them from crop stubble. 2. Remove the rear bolts from the skid (A) and allow the back of the skid to hang down to provide access to drill holes and route wire.
  • Page 21 6. For older heads route wire above the gusset as shown. 7. Drill 1/4” pilot hole near top of lower tube behind center of skid. Use 1-1/4 inch hole saw provided in kit BSHEL to drill out pilot hole. (note: skid shoe has been removed) 8.
  • Page 22: Install Controller

    Install Controller 1. Mount controller bracket to header with hardware provided in kit B3113. • Mount controller to bracket 2. Fasten main harness to bracket as shown with zip ties. • For the rest of the installation instructions see the supplied Horizon manual for system with Horizon controller and all others see the supplied combine manual...
  • Page 23: Sensor Adjustment

    Sensor Adjustment Terrace Sensor Increasing or Decreasing Voltage 1. Loosen the screws indicated A. 2. Turn sensor to new location. 3. Tighten screws A. Adjusting Voltage Swing 1. Loosen jam nut B. 2. Turn Bolt to adjust. 3. Rotating bolt counter clockwise increases voltage swing 4.
  • Page 24: Parts

    Parts DATE...
  • Page 25: Statement Of Limited Warranty

    • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be returned to Headsight, Inc. for inspection.
  • Page 26 574.546.5022 • 574.546.5760 4845 3B Rd • Bremen, IN 46506 info@headsight.com www.headsight.com...

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