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This icon designates an important instruction. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com. Disclaimers HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight Harvesting Solutions.
Installation Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5.
Mounting Sensors - GT 1. Mount sensors facing forward into narrow end of mounting brackets using one flange bolt at rear A and carriage bolt and flange nut at front B. 2. Determine sensor mounting locations. Sensors should be mounted equally spaced across head mounting near end of head as far as possible.
Mounting Sensors - Series I & II 1. Mount sensors facing forward into narrow end of mounting brackets using one flange bolt at rear A and carriage bolt and flange nut at front B. 2. Determine sensor mounting locations. Sensors should be mounted equally spaced across head mounting near end of head as far as possible.
Routing Sensor Wiring - All Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow. Harness Length Table 1.
Routing Sensor Wiring - GT GT - All Rows 1. Removing black weatherpack connector of extension harness is necessary to properly route wiring. 2. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connectors. (Be sure to note wire locations) 3.
GT - Folding Heads 1. Route harness in hole marked A, out hole marked B, and over hinge point marked C. 2. Route behind hinge point marked C and through hole in hinge area marked D. 3. Continue routing through gusset to channel just below upper square frame rail.
GT - Inner Rows (30-40") 1. After routing down gusset, route harness forward above drive shaft then out to selected row. 2. Fasten with zip ties at locations marked. 3. Fasten with zip ties at every cross frame gusset when routing out to selected rows. 4.
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5. Continue routing extension harness on top side of channel. (Poly snout has been removed to provide a visual aid) 6. Drill holes with hole saw 1¼”. 7. Use wire fish to pull harness through poly snout. 8. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector secure excess harness into snout.
GT - Inner Rows (20-22") 1. Route sensor extension wire to the back of the correct row. • Follow the same instructions as “Routing Wire – Inner Rows” section of this manual. 2. Remove snout and hood poly. 3. Drill angled hole down through bracket just in front of auger trough as shown.
10. Place wire guard over wire below back edge of poly hood. 11. Clamp in place and drill 2 holes with a right angle drill and a 13/64 drill bit. 12. Secure bracket in place with self-tapping screws provided. GT - Outer Rows (All) 1.
Routing Sensor Wiring - Series I & II Series I & II - All Rows 1. Removing black weatherpack connector of extension harness is necessary to properly route wiring. 2. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connectors. (Be sure to note wire locations) 3.
Series I & II - Inner Rows (30–40”) 1. Drill a 3/8” hole at marked location, repeat for all other selected rows. 2. Route harness on top side of drive shaft and zip tie harness at locations shown at right. 3.
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4. Drill a 1/4” hole at location marked. Raise snout all the up and zip tie harness to bracket. Verify when raising hood it is not pulling on harness. 5. Fasten harness to bracket with zip tie at location A and drill a hole with hole saw at location B. 6.
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Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector. Pull extra slack out of harness and fasten at marked location with clamp and screw leaving enough slack for snout to pivot. 12.
Series I & II - Inner Rows (20-22") 1. Follow steps 1–2 in Routing Wiring - Inner Rows section. 2. Drill ½” center hole and drill screw holes ” and mount narrow row harness protective bracket as shown with self tapping screws. 3.
Headsight black ground wire. 3. Connect Drago left side brown wire to left turn yellow Headsight wire. 4. Connect Drago right side brown wire to right turn green Headsight wire. 5. Headsight brown stubble wire is only used when header has stubble lights.
Mounting Controller (if equipped) GT Models 1. Install controller left of feederhouse. • Mount Horizon or Insight box to back of header as shown with hardware provided. 2. Connect main wiring harness to Horizon or Insight box. Series I & II 1.
Sensor Adjustment Insert header stop to prevent movement. Changing Swing 1. Loosen the bolt A holding downstop. 2. Slide the downstop to new position in slotted hole. • Raising downstop will increase voltage swing and allow higher maximum cutting height •...
Sensor Extensions Headsight recommends using the lowest setting that allows you to run as high as you desire. Increasing the length of the extension will reduce header control sensitivity. 1. Remove flange lock nut then remove arm and spring. 2. Install extension to sensor assembly with previously removed spring and flange locknut.
Parts Mounting Bracket and Harness Item Part Number Description Qty/Per Sensor HT2210 Mounting Bracket GT Mounting Bracket Series II and HT2223 Earlier B2210* Hardware Kit - GT B2223* Hardware Kit - Series II and Earlier PFBxx (xx=length in feet) Extension Harness (10,17,23,33 &...