Precision Digital Corporation ConsoliDator+ PD9000 Series Instruction Manual
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Precision Digital Corporation ConsoliDator+ PD9000 Series Instruction Manual

Multivariable controller
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PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
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NEMA 4X Panel Mount Multi-Channel Controller
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Convenient Display, Control, & Alarm of Multiple 4-20 mA, Pulse, & Modbus Inputs
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Numeric & Bargraph Color Display (320 x 240 pixels) 5.7" (145 mm)
Sunlight Readable Display, White Backlight
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Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max
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99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Inputs
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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms
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Simulation & Manual Control Modes for Testing Setup
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Modular Design for Inputs & Outputs Flexibility
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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)
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Operating Temperature Range: -40 to 60°C (-40 to 140°F)
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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
50-Point Linearization, Square Root, and Exponent for Open Channel Flow
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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
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Open Channel Flow Math Formulas for Weirs & Flumes
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Multi-Pump Alternation Control or On / Off Control with Random Varying Set Point
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Programmable Displays, Function Keys & Digital Inputs
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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
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Modbus Client (Master) & Snooper / Server with 99 Programmable Outputs
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Direct Modbus PV Inputs – Snooper / Server Mode
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Modbus Spoofer Feature to Replace Servers Removed from Network
RS-485 Serial Communication with Modbus RTU
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Field Selectable Input Power: 85-264 VAC or 24 VDC
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(20) Screens with up to Eight PVs Each
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Automatic or Manual Scanning
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ConsoliDator+ Configuration Software
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NEMA 4 & 4X Field Mount Enclosure Accessories
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3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com

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Summary of Contents for Precision Digital Corporation ConsoliDator+ PD9000 Series

  • Page 1 Automatic or Manual Scanning • ConsoliDator+ Configuration Software • • NEMA 4 & 4X Field Mount Enclosure Accessories • 3-Year Warranty PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
  • Page 2 Limited Warranty in this manual to do so. Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not...

  • Page 3: Table Of Contents

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table of Contents Introduction ......................7 Ordering Information ..................7 Add-On Features ..................... 8 Input / Output Cards ..................8 Setup & Calibration Services ................. 8 Enclosures ...................... 8 Accessories ..................... 9 Specifications ....................12 General ......................
  • Page 4 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Round Horizontal Tank ................41 Open Channel Flow Application ..............42 Setup Math Functions ................. 43 Open Channel Flow ..................45 Setup Totalizers ..................46 Setup Total with Pulse Input Source ............46 Setup Accumulated Total (Triggered) ............47 Setup Previous Total ...................
  • Page 5 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Totals Generated by Non-Rate Inputs ............79 View Timers ....................80 View Alarms ....................81 Simulate Alarm Condition ................81 View Inputs ....................82 Simulate mA Input ..................82 View Outputs ....................83 View mA Outputs ..................83 View Relays ....................
  • Page 6 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table of Figures Figure 1. Front Panel Mount Dimensions ........................ 22 Figure 2. Panel Cutout Dimensions .......................... 22 Figure 3. Panel Mount Installation ..........................23 Figure 4. Panel Mount Overall Dimension ....................... 23 Figure 5. Connection Terminals for a PD9000-GP-4PI-8AI-10AO-10RY ..............26 Figure 6.

  • Page 7: Introduction

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Introduction The ConsoliDator+ is a multi-channel controller that is both The ConsoliDator+ takes full advantage of its color display easy to use and satisfies a wide variety of process display, by allowing the user to customize screen colors for alarm, and control applications.

  • Page 8: Add-On Features

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Add-On Features Model Description PDK9000-M1 Add-On Feature: ConsoliDator+ Modbus Client/Snooper/Spoofer Note: Add-On features that are ordered with the ConsoliDator+ will be activated at the factory. Add-On features can be ordered for existing ConsoliDator+ units with a firmware revision of 2.1 or greater at any time. The user will receive a key they can enter into the ConsoliDator+ to unlock the Add-On Feature.

  • Page 9: Accessories

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Accessories PDA-BUTTON Momentary Pushbutton Light / Horn Accessories Model Description PDA-BUTTON1B NEMA 4X Black Button PDA-BUTTON1G NEMA 4X Green Button PDA-BUTTON1R NEMA 4X Red Button Model Description Red Light / Horn and Button PDA9000SH Sun Hood MOD-LHRB1 with Holes Drilled in Enclosure...
  • Page 10 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PDA1024-01 Power Supply Snubber 0.01μF/470Ω Flexible Leads Model Description PDX6901 Snubber 0.01μF/470Ω Flexible Leads Low-Cost Signal Generator Model Description PDA1024-01 24 VDC Power Supply for DIN Rail Split Core AC Current Transducer Model Description 4-20 mA or 0-10 VDC, PD9502 Low-Cost Signal Generator...
  • Page 11 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PD9000-ENC ConsoliDator+ NEMA 4X Plastic and NEMA 4 Steel Enclosures The PD9000-ENC enclosures provide a convenient Features way to mount the PD9000 ConsoliDator+ to walls and ● House One ConsoliDator+ PD9000 other vertical structures. The enclosures are available ●...

  • Page 12: Specifications

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Specifications Except where noted all specifications apply to operation at 25°C (77°F) General Input & Max Number of I/O Cards: 7 Color; QVGA (320x240 px), Display Output 5.7" (145 mm) diagonally, white backlight Analog Inputs: 4/card Cards Bargraph: Twenty divisions Pulse Inputs: 4/card...
  • Page 13 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Power Three-terminal connector (L, N, GND) Mounting Panel-mounting frame and twelve screws (provided) AC: 80-264 VAC, 47 to 63 Hz, 60 W max Cutout: 10.0" x 10.0" ±0.05" User Selectable DC: 113-370 VDC, 60 W max (L, N) (254 mm x 254 mm ±1.3 mm) (H x W) Based on Two-terminal connector (G, 24V)

  • Page 14: Totalizer

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Totalizer Real Time Clock Number of Up to 32 totalizers Date Month, day, year (e.g. July 16, 2020) Totalizers 15 digits with comma separator Format Totalizer Inputs Calculates total based on selected rate Time 24 hour;...

  • Page 15: Channel & Math Functions

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Channel & Math Functions Scale Functions K-Factor Converts number of Open Channel Parshall Flumes Q = K H^n pulses to volume or Flow Functions Enter constant, head other units variable, exponent, Scale Factor Apply multiplier to a and units channel V-Notch Weirs...

  • Page 16: List Of Engineering Units

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Additional Compare Functions Control Greatest Greatest value in a group of channels Sampler Trigger relay sample and select sampling Least Smallest value in a time (e.g. Turn relay group of channels on for 30 sec every Middle of 3 Outputs the middle time total increases...

  • Page 17: 4-20 Ma Analog Inputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 4-20 mA Analog Inputs Pulse Inputs Number of (4) Analog inputs/card Number Of (4) Pulse inputs/card Inputs Inputs (28) Analog inputs max, no other I/O (28) Pulse inputs max, no other I/O Typical Input 4-20 mA Input Type Active Square Wave, NPN, PNP, Reed...

  • Page 18: Modbus Inputs - Server

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Inputs - Server Relays Availability Standard feature Number of Relays (5) Relays/card (30) Relays max with (4) analog or Number of 199 Modbus RTU (4) pulse inputs, no other I/O Inputs SPDT (Form C) Rating Scale Modbus input can be used as the input...

  • Page 19: 4-20 Ma Transmitter Outputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 4-20 mA Transmitter Outputs Modbus Outputs - Server Number of Analog (5) Analog outputs/card Availability Standard feature Outputs (35) Analog outputs max with Data Type Bit-Logic no other I/O cards (Seven I/O slots) Signed/Unsigned: Output 4.00 to 20.00 mA, nominal 16 (Short), 32 (Long), 64 (Long-Long)

  • Page 20: Modbus Serial Communications

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Serial Communications Client & Snooper Settings Availability Add-On Features Client, Snooper & Spoofer Order Add-On Feature model PDK9000-M1 at any time PDK9000-M1 The Modbus Client is an option in the ConsoliDator+. It can be purchased at Number of 99 process variables can be written by the the time the order is placed or it can be...

  • Page 21: Ethernet Communications

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Ethernet Communications Safety Information Device Lantronix Xport-05 Protocol Modbus TCP/IP (Default) Modbus UDP/IP • Read complete instructions prior to installation Modbus RTU Over TCP/IP and operation of the controller. Modbus RTU Over UDP/IP Port Settings Protocol: RS-232 •...

  • Page 22: Panel Mounting

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Panel Mounting Prepare panel cutout per the dimensions • provided • Locate the panel mounting bracket and screws • Inspect the controller to assure the gasket is securely in place Insert controller in the panel cutout, the latches •...

  • Page 23: Mounting Dimensions

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Panel Notes: Panel cutout: 10.0" x 10.0" ±0.05" (254 mm x 254 mm ±1.3 mm), see Figure 2. Panel thickness: 0.07" – 0.35" (1.8 mm – 8.9 mm) Panel Mounting Clearance: Allow 6" (152 mm) behind panel Bracket Figure 3.

  • Page 24: Consolidator+ Configuration Software Installation

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual ConsoliDator+ Configuration The User Account Control message is displayed. Click Yes to proceed with the Software Installation installation. We recommend the following sequence for getting the controller into service: Download the latest version of the Consolidator+ configuration software from our website predig.com/software...

  • Page 25: Consolidator+ Software

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual ConsoliDator+ Software After the installation is complete, the following message is displayed. Click Close to finish. A Connect one end of the provided USB cable to ConsoliDator+ icon will be placed on your the controller and the other end to the desktop.

  • Page 26: Connections

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Connections The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY looks like.

  • Page 27: Power Connections

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Isolated Input Signal Connections Power Connections Isolated input signal connections are made to Power connections are made to one of the power removable screw terminal connectors, which are terminal connectors. All units are capable of being labeled individually on the back panel of the powered either by AC or by DC for the ranges controller.

  • Page 28: Analog Output Connections

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Flow Meter Pulse Input Connections Analog Output Connections Flow Meter Pulse Inputs are wired to four-terminal The following figures show examples for isolated connectors (two inputs per connector). A square 4-20 mA transmitter output connections. Terminal waveform is used in the illustration, but the pulse connectors are labeled individually.

  • Page 29: Connections To Power Gas Detector

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Connections to Power Gas Detector Some sensors requiring more than 200 mA of excitation current can be powered by the ConsoliDator+ by connecting two or more power supplies in parallel as shown in the following diagrams.

  • Page 30: Serial Communication Connections

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Relay Connections RC Networks Available from Precision Digital RC networks are available from Precision Digital and should Relay connections are made to three-terminal connectors be applied to each relay contact switching an inductive load. labeled individually.

  • Page 31: Navigating And Editing

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Navigating and Editing Action The device displays various screens throughout programming and operation. Functions are Menu Enter menu programmed within their respective menu screens Right-key → Step into menu/setting and in many cases are accompanied by user prompts.

  • Page 32: Setup And Programming

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup and Programming There is no need to recalibrate the instrument when first received from the factory. Use the Scale function to set up the input channels to display your process in engineering units. The device is factory calibrated prior to shipment, for all input types and 4-20 mA outputs.

  • Page 33: Setup Menu

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Menu The Setup menu is the starting point during the programming process for setting up Channels, Totals, Timers, Alarms, Inputs, Outputs, Screens, and System settings. The number of channels shown on this screen is determined by the number of channels previously configured.

  • Page 34: Channel Parameters

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Channel Parameters 1. Channel tag: Editable Open Channel Flow Control 5. Units: Engineering   units / time or none 2. Auto-generated • Parshall Flumes • Sampler channel #: Use to re- • None •...

  • Page 35: Data Entry Keypad

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Data Entry Keypad The system provides a soft keypad for entering values and tags; it contains numbers, alpha characters, and symbols. Press Edit key to start editing the channel Use the Down Arrow key to navigate to the keypad. Use configuration.

  • Page 36: Setup Channels

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Press the Save key to save the changes. The bargraph Press Enter to accept the changes. is automatically adjusted to reflect the scale entered. The bargraph scaling can be changed without affecting the input scaling. Setup Channels The Setup Channels menu is used to configure each channel, enter a tag, select the input source, scale the input, and program other settings that will determine the channel’s processing capabilities.

  • Page 37: Create New Channel

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Create New Channel To create a new channel press the New key. Press the Edit key to edit the channel tag and other settings. Press the Up and Down arrow keys to select setting to be edited. Select the function to be applied to the input and press Select the input source for the channel.

  • Page 38: Bargraph, Background & Text Colors

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Bargraph, Background & Text Colors To select a channel color pattern, navigate to the Colors Select a color pattern or press the Edit key to make setting and press the Colors key. changes to the colors’ tag, text, background, and bargraph.

  • Page 39: Live Calibration

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Live Calibration The Live Calibration feature is used to calibrate a channel by applying a live calibration signal. From the Setup menu, navigate to the channel to be calibrated. Go to Input 1 entry box Apply Input 1 signal from sensor or calibrator Press &...

  • Page 40: 2-Point Linear Scaling

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual 2-Point Linear Scaling Process Scaling Parameters Linear mode refers to basic 2-point Input Output scaling of a 4-20 mA signal in mA Input: 4.000 Low Value: 0.00 (mA) engineering units. The graph in mA Input: 20.000 High Value: 100.00...

  • Page 41: Scale Exponent

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Scale Exponent Process Scaling Parameters Exponent Exponent mode refers to 2-point scaling with programmable Input Output mA Input: 4.000 Low Value: 0.00 exponent, typically used in open- (mA) 1.500 channel flow applications using 20.000 100.00 mA Input: High Value:...

  • Page 42: Open Channel Flow Application

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Programmable Exponent for Open Channel Flow Open Channel Flow Application Function Desire Programming Use Scale Exponent function The ConsoliDator+, in combination Open Channel Flow 3" Parshall flume Set Exponent to 1.547 with a level transmitter, makes for a practical way to measure and Set 4 mA: 0 display open channel flow rate and...

  • Page 43: Setup Math Functions

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Math Functions There are many math functions that can be applied to any channel, which allows the execution of simple or complex math functions. Math channels can be the source for other math channels, totalizers, alarms, and analog outputs. List of Math Functions Application Example: % Efficiency 1.
  • Page 44 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Additional Functions Scale Filter K-Factor Window Average Scale Factor IIR (First Order) Scale Linear 2-Pt Cutoff Scale Multi-Point Limits Scale Square Root Round Scale Exponent Hysteresis Round Horz Tank Delay Units Conversion Pulse Filter Percent (Bargraph) Control Text (Percent)

  • Page 45: Open Channel Flow

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Open Channel Flow The built-in math formulas in the ConsoliDator+ makes the setup of open channel flow applications an easy task. All you need to know is type of device being used and the formula for calculating the flow rate using the head height.

  • Page 46: Setup Totalizers

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Totalizers The totalizers are setup the same way as the channels. The rate from an analog or pulse input channel is integrated over the specified time unit to generate an accumulated total that can be configured to count up or count down.

  • Page 47: Setup Accumulated Total (Triggered)

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Accumulated Total (Triggered) Selecting a total as the input for a new total enables the The Totalizer mode can be used to add the input total to Mode menu: Totalizer, Previous Total, Daily Total, and the new total, when a trigger is activated.

  • Page 48: Setup Grand Total

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Grand Total The grand total takes the input from another total and it is not affected by resets of the input total. It is normally set up as non-resettable.

  • Page 49: Setup Timers

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Timers Up to 32 timers can be setup to control and monitor various processes. The timers can be triggered by any input or output, such as an analog input rising above a certain threshold or a digital input going from low to high. Additional Inputs to control the timer: ●...

  • Page 50: Setup Alarms

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Alarms The system is capable of handling up to 64 alarms; they can be driven by a single channel, multiple channels, digital inputs, time interval, or a combination of other alarms into logic AND & logic OR alarms. Set and reset point values determine if it is a high or low alarm and the dead band.

  • Page 51: Logic Or Alarm

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Logic OR Alarm The inputs for the logic OR alarm are any existing alarms, regardless of the source or type. Any active alarm in the group triggers the OR alarm. The OR alarm can be used as a summary alarm. Logic AND Alarm The inputs for the logic AND alarm are any existing alarm, regardless of the source or type.

  • Page 52: Day & Time Alarms

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Day & Time Alarms The Day & Time alarm uses the system clock. You can choose to alarm every day, weekdays, or any day of the week at a selected time. Choose how long the alarm should stay on and if manual acknowledge is allowed.

  • Page 53: Setup Inputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Inputs The Setup Inputs screen is used to configure the hardware inputs, assigning a user-defined tag, and setting the filter values. Setup 4-20 mA Inputs This screen gives you a quick view of the mA inputs connected, the slot # and position, and the actual mA input value.

  • Page 54: Setup Pulse Inputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Pulse Inputs The top line, for each input, shows the slot # and input location (1a = slot #1, first input from the left). It also shows the actual frequency, state of the input, and the number of pulses received since power up, to a maximum of 8,388,607.
  • Page 55 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Digital Input Functions A digital input can be used to execute one of the listed The available functions depend on the I/O cards installed functions and at the same time, it can be used to trigger and the controller’s configuration.

  • Page 56: Modbus Functionality

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Functionality The ConsoliDator+ supports Modbus RTU, Modbus The Snooper mode can listen and read the process ASCII, Enron Modbus, and Ethernet Modbus TCP/IP. variables being transmitted on the RS-485 bus without causing any disruptions to the network. The Server mode is a standard ConsoliDator+ feature;...

  • Page 57: Setup Modbus Inputs (Client)

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Modbus Inputs (Client) The Modbus Client mode is an option in the ConsoliDator+. It can be purchased at the time the order is placed or it can be purchased and enabled at any time. The controller can request up to 199 Modbus values, as inputs from other Modbus devices.

  • Page 58: Setup All Outputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup All Outputs The Setup Outputs screen is used to configure the hardware outputs, assigning a user-defined tag, scaling the mA outputs, associating relays with alarms, and configuring the digital outputs. mA Output: Configure analog outputs •...

  • Page 59: Setup Relay Output

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Relay Output The relays can be driven by alarms, digital inputs, Modbus inputs, channels, totals, and timers. If the input source is a channel, set and reset points must be entered. These are the available settings depending on the source selected.
  • Page 60 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Pump Alternation Relays To setup a group of relays for pump alternation control, follow these steps. Select the primary alternating relay Select the input for alternation (e.g. Ch 1) Enable alternation Enable alternate on time and enter time Enter the On &...

  • Page 61: Setup Digital Output

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Digital Output The Digital Output menu allows assigning the 4 outputs to various events generated by digital inputs, On/Off channels, alarms, and horn on state. • Edit the digital output tag • Select the input •...

  • Page 62: Setup Modbus Output (Client)

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Modbus Output (Client) The Modbus outputs from a ConsoliDator+ Client can be written to Modbus servers or they can be read using the Ethernet TCP/IP port. The outputs are posted periodically on a schedule or on demand by triggering a user function (e.g.

  • Page 63: Setup Modbus Output (Spoofer)

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Modbus Output (Spoofer) The Modbus Spoofer feature is part of the Modbus Client/Snooper add-on feature. To enable this feature, you must purchase a PDK9000-M1 and enter the key in the System – General menu. The controller must be configured as a Modbus Server/Snooper in the System –...

  • Page 64: Setup Screens

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Screens The Setup Screens menu is used to setup the screens that will be displayed during operation and to setup the actions assigned to the function keys F1-F4. Screens Settings Up to eight PVs and/or alarms can be displayed per screen.
  • Page 65 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup Function Keys The function keys are setup independently for each screen; this allows the customization of the function keys according to the process values being displayed. For example, if totals are being displayed, one function key can be setup to reset one or all totals.

  • Page 66: Setup System

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Setup System The Setup System menu is used to configure settings that are used throughout the system. Setup Display Setup Colors The System Display menu is used to adjust the display The Colors menu is used to select the colors for text, settings, setup colors for parameters, bargraphs, and values, and bargraphs associated with the parameter alarms.

  • Page 67: General Settings

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual General Settings The General Settings menu contains the settings listed below. • Device Tag: Edit the device tag (saved on Enter) • Device UID: Device unique ID System Info: Firmware number and version • Feature Add-Ons: List of add-on features enabled.

  • Page 68: Set Password

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Set Password The user may enter a 4-digit password to protect the system from unintentional changes. Password Protected Controller The correct 4-digit password is required to make changes to the system. If the password is not correct after 3 attempts, the system will not allow new tries until a timeout elapses.

  • Page 69: System Date & Time

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual System Date & Time The date & time of the system can be easily adjusted in the System menu. System Build The Build menu provides the model number, and it shows the I/O cards installed with their location in the seven available slots.

  • Page 70: Modbus Server Settings

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Server Settings The Modbus Server settings must match the settings of other devices on the bus. The Modbus ID must be unique for each device on the bus. Modbus Write Protection Select Passcode and enter a Modbus passcode between 0 and 9999 to prevent unauthorized writes to the controller.

  • Page 71: Ethernet Settings

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Ethernet Settings The Ethernet menu provides basic information about the Ethernet port and allows the user to program a static IP Address, the port number, and the protocol to be used. The settings provided in the System menu are sufficient to establish Ethernet communications using the TCP or UDP protocols.

  • Page 72: Custom Units

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Custom Units Custom units can be created either in the System menu or when a parameter is created in the Setup - Channels menu. Follow these steps to create a custom unit: Go to the System menu – Custom Units •...

  • Page 73: Ethernet Port Setup - Full

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Ethernet Port Setup - Full The Ethernet port option is fully configured using the Lantronix DeviceInstaller software, available for download from the Lantronix’s Website. Consult with your IT department to configure • https://www.lantronix.com/products/xport the Ethernet port and maintain network security.
  • Page 74 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Click on Configuration Records to find these settings, see the example above. IP Address: 192.168.5.32; Local TCP Port: 10001 (0x2711) Click on Web Configuration Click on Network to assign a new IP Address...

  • Page 75: Test Ethernet Communication

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Click on Channel 1 – Connection to select the protocol: TCP or UDP. Note: For UDP protocol, select Datagram Type: 01 10. Under Endpoint Configuration, enter the Local Port to be used to access the controller locally or from a remote location.

  • Page 76: View Menu

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Menu The View menu is used to view individual channels, totals, timers, alarms, inputs, outputs, and screens. For example, it provides the details for the current PV, what inputs are the sources for the channel and what outputs are associated with the channel.

  • Page 77: View Associated Parameters

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Associated Parameters Press the Right Arrow key to select the alarm. Press the Right Arrow key again to view alarm’s details. View Alarm Details Press the 3-Bar key to access the available options. Alarm view options: acknowledge alarm, reset alarm, change set/reset points, and simulate an alarm condition.

  • Page 78: View Totals

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Totals The View Totals menu displays the value of all the totals and allows resetting each total individually. Total number and tag • Accumulated total and units • • Reset total key • View source for total •...

  • Page 79: Totals Generated By Non-Rate Inputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Totals Generated by Non-Rate Inputs For totals generated using non-rate inputs; it is possible to add or remove from the total using the 3- Bar key on the View Total screen. This type of total requires the use of an external trigger such as a digital input, function key, or a Modbus signal.

  • Page 80: View Timers

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Timers The View Timers menu displays the value of the existing timers. Press the Right Arrow key to step into the details of the selected timer and view the associated inputs and outputs. Press the Right Arrow key to step into viewing timer.

  • Page 81: View Alarms

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Alarms The View Alarms menu displays the status of all the alarms and the details for each alarm. Under the alarm details view, it is possible to reset an acknowledged alarm, change the set/reset points, or simulate an alarm condition. •...

  • Page 82: View Inputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Inputs The View Inputs menu displays the values and status of all the inputs and the details of the associated channels. Input simulation is also available in the input details. Input # and tag •...

  • Page 83: View Outputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Outputs The View Outputs menu displays the values and status of all the outputs and the details of the associated channels. • Output # and tag • mA output value • Relay output status •...

  • Page 84: View Relays

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Relays The View Relays menu allows the user to view the details for all the relays. The F4 key can be used to turn on and off the selected relay (momentarily). Press the Right Arrow key to view the relay details. •...

  • Page 85: View Digital Outputs

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Digital Outputs The View Digital Outputs screen displays the status of the digital outputs and shows the association with the parameters used to drive the outputs. View Modbus Outputs The View Modbus Outputs screen displays the Modbus outputs set up by the user;...

  • Page 86: View Screens

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual View Screens With the View Screens menu, the user can go to any available screen and view the details. The screens can be scanned continuously or can be stopped to stay on a selected screen at anytime. Press the Right Arrow key to view details of the the selected view screen.

  • Page 87: Operation

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Operation Viewing Screens The controller displays various screens with bargraphs, numerical values, and relay status throughout operation, according to the user-selected setup. There are two basic modes of operation: Automatic scan or manual scan. The controller initializes in automatic scan mode.

  • Page 88: Multicolor Bargraph Indication

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Multicolor Bargraph Indication The bargraph can be configured to show different colors depending on the value of the process variable. The following example illustrates the use of colors: Process Bargraph Set Pt Reset Pt Variable % Color <...

  • Page 89: Modbus Rtu & Ascii Serial Communication

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus RTU & ASCII Serial Communication The controller is equipped with serial communication capability as a standard feature. Baud Rate, Parity, Server ID (Address) and Transmit Delay are entered in the System menu, which appears in the main Setup menu. The baud rate and parity selected must match the settings for all other devices on the network.
  • Page 90 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Table 2. Device Tag, Date & Time, Firmware Information Reg. Number Reg. Address Description Data Type Function Codes Comments Null terminating string 40041 - String 40056 40-55 Device Tag (32 char) 03, 04 Write 00 for the last char RTC Date &...

  • Page 91: Pvs Register Numbers & Addresses

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual PVs Register Numbers & Addresses The process variables (PVs) register numbers and register addresses are calculated based on the formulas provided below. The values are available in various data types. Examples of register addresses (base 0) are provided on the right column.

  • Page 92: Modbus Write Protection

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Write Protection The Modbus write passcode protection can be enabled in the System – Modbus menu. This protection prevents writing to the registers, unless the unlock code 1 is sent to register 81 followed by the passcode sent to register 82. The protection is automatically restored after 30 seconds of Modbus –...
  • Page 93 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code 40081 Reset Total Short 06, 16 Program Code with only single parameter will ignore remaining 40082 Total (N) Short 06, 16 parameters. 40083 Thru Total (N) Short 06, 16...
  • Page 94 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code 40081 Alarm - Stop Short 06, 16 Interval alarms Program Code with only single parameter will ignore remaining 40082 Alarm (N) Short 06, 16 parameters.
  • Page 95 PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Reg. Reg. Data Program Description Function Comments Number Address Type Code Relay - Manual 40081 Hold Short 06, 16 Program Code with only single parameter will ignore remaining 40082 Relay (N) Short 06, 16 parameters.

  • Page 96: Modbus Applications

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Modbus Applications Snooper Mode The Snooper mode can listen and read the process variables being transmitted on the RS-485 bus without causing any disruptions to the network. The controller can read up to 199 Modbus values, as inputs from other Modbus devices being polled by a Modbus Client.

  • Page 97: Relay Control Using Modbus

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Relay Control Using Modbus To control the relays via Modbus, use the Write Single Coil command [command code 05] or Write Multiple Coils [command code 15] and send either the “ON” or “OFF” to the Modbus input associated with the target relay. Setup Example #1 Follow this example to set up Modbus Input to control a relay and configure the system to display messages related to the status of the device being controlled, in this case a pump.

  • Page 98: Troubleshooting Tips

    PD9000 ConsoliDator+ Multivariable Controller Instruction Manual Troubleshooting Tips This controller is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the controller, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free ConsoliDator+ configuration software for all programming activities.
  • Page 99 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com LIM9000_C v2.100 & up...

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