Precision Digital Corporation PD9000 ConsoliDator+ Manual
Multivariable controller
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PD9000 ConsoliDator+
Multivariable Controller
PD9000 Installed in a PDA2909 Enclosure
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NEMA 4X Panel Mount Multi-Channel Controller
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Convenient Display, Control, & Alarm of Multiple 4-20 mA & Pulse Inputs
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Numeric & Bargraph Color Display (320 x 240 px) 5.7" (145 mm)
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Sunlight Readable Display, White Backlight
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Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max
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99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Slave Inputs
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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms
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Simulation & Manual Control Modes for Testing Setup
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Modular Design for Input & Output Flexibility
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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)
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Operating Temperature Range: -40 to 60°C (-40 to 140°F)
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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
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50-Point Linearization, Square Root, and Exponent for Open Channel Flow
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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
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Multi-Pump Alternation Control or Simple On / Off Control
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Programmable Displays, Function Keys & Digital Inputs
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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
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Direct Modbus PV Inputs - Slave Mode
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Customize Modbus Outputs to Read Multiple Registers in One Block
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RS-485 Serial Communication with Modbus RTU
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Field Selectable Input Power: 85-264 VAC or 24 VDC
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(20) Screens with up to Eight PVs Each
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Automatic or Manual Scanning
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ConsoliDator+ Configuration Software
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NEMA 4 Field Mount Enclosure Accessory
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Light / Horn & Control Station Accessory for Remote Operation
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3-Year Warranty
PRECISION DIGITAL CORPORATION
Panel Mount
MULTI-CHANNEL CONTROLLER
www.predig.com
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Table of Contents
Related Manuals for Precision Digital Corporation PD9000 ConsoliDator+
Summary of Contents for Precision Digital Corporation PD9000 ConsoliDator+
- Page 1 (20) Screens with up to Eight PVs Each • Automatic or Manual Scanning • ConsoliDator+ Configuration Software • NEMA 4 Field Mount Enclosure Accessory • Light / Horn & Control Station Accessory for Remote Operation • 3-Year Warranty www.predig.com PRECISION DIGITAL CORPORATION...
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Page 2: Main Screen
PD9000 Multi-Channel Controller OVERVIEW The ConsoliDator+ is a multi-channel controller that is both easy to use and satisfies a wide variety of process display, alarm and control applications. It accepts 4-20 mA inputs, flow meter pulse inputs, digital inputs, and Modbus RTU inputs and displays them both in numeric and bargraph format on a large, 5.7"... -
Page 3: Inputs And Outputs
PD9000 Multi-Channel Controller INPUTS & OUTPUTS The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY looks like. - Page 4 PD9000 Multi-Channel Controller SETTING CHANNEL PARAMETERS What makes the ConsoliDator+ easy to program is its intuitive setup screens. As shown in the first image below, the setup screen allows you to see all the relevant information you need when creating or editing a channel - all on one screen! When creating a new channel, the channel number is auto-generated for you.
- Page 5 PD9000 Multi-Channel Controller INDIVIDUAL CHANNEL VIEW To view the details of any channel, press Menu and then press View – Channel. Select the channel of interest. Navigate through the different items using the navigation keys. A green bar indicates the selected item, press the R-key to step into and see more details about the inputs and outputs related to the channel in view.
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Page 6: Channel Settings
PD9000 Multi-Channel Controller FREE CONSOLIDATOR+ CONFIGURATION SOFTWARE The easiest and quickest way to program your ConsoliDator+ Once your controller is programmed the way you want it, you can multivariable controller is to use the FREE ConsoliDator+ wire it up for your application per the instructions in this manual configuration software. -
Page 7: Alarm Settings
PD9000 Multi-Channel Controller Totals Settings ● Enter Display Tag Name for Total ● Select Input ● Enter Units ● Enter K-Factor Value ● Set Decimal Point ● Check Box for Countdown, Allow Negative, Preset Value and Enter Value, Roll-Over and Enter Value, and Non-Resettable ●... -
Page 8: Inputs Settings
PD9000 Multi-Channel Controller Inputs Settings ● Enter Display Tag Name for Input Channel ● Select Filter Time ● Enter Bypass Value ● Check Box for Glitch Filter ● Check Box for Break Below and Set mA Value ● Check Box to Disable Input Channel Outputs Settings ●... -
Page 9: System Display Settings
PD9000 Multi-Channel Controller System Display Settings ● Set Backlight Brightness ● Enter Display Refresh Rate ● Check Box to Show Commas ● Select Color Scheme for Text, Background, and Bargraph ● Check Box to Show Alarm Condition Using Alarm Color Settings System General/Build Settings ●... - Page 10 PD9000 Multi-Channel Controller Custom Units Settings ● View or Add Custom Units ● Enter a Label for Unit ● Select a Unit Type ● Select Unit Base ● Enter a Value for Factor www.predig.com...
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Page 11: Ma Analog Input Connections
PD9000 Multi-Channel Controller CONNECTIONS 4-20 mA Analog Input Connections Power connections are made to one of the power terminal connectors. All units are capable of being powered either by AC Analog 4-20 Input connections are made to screw terminal or by DC for the ranges specified. connectors (two inputs per connector). -
Page 12: Analog Output Connections
PD9000 Multi-Channel Controller Flow Meter Pulse Input Connections Analog Output Connections Flow Meter Pulse Inputs are wired to four-terminal connectors The following figures show examples for isolated 4-20 mA (two inputs per connector). A square waveform is used in the transmitter output connections. - Page 13 PD9000 Multi-Channel Controller Relay Connections RC Networks Available from Precision Digital RC networks are available from Precision Digital and should Relay connections are made to three-terminal connectors be applied to each relay contact switching an inductive load. labeled individually. There are five relays per card. Part number: PDX6901.
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Page 14: Specifications
PD9000 Multi-Channel Controller SPECIFICATIONS Simulation Mode: Inputs, channels, totals, timers, and alarms can be simulated from the View menu or from a function key. Except where noted all specifications apply to operation at 25°C (77°F) Simulation mode is not saved on power down. Alert! message is provided for simulated items. -
Page 15: Real Time Clock
PD9000 Multi-Channel Controller Totalizer Number of Totalizers: Up to 32 totalizers, 15 digits with comma separator Totalizer Inputs: Calculates total based on selected rate channel, pulse input, digital input, or triggered event for non-rate channels. Total is stored in non-volatile memory if power is lost. Maximum Total: 18 digits, 999,999,999,999,999,999 Rate Channel Input: 4-20 mA input, Pulse input, Modbus input Rate &... - Page 16 PD9000 Multi-Channel Controller Channel & Math Functions Additional Compare Scale K-Factor Converts number of pulses Functions Functions to volume or other units Greatest Greatest value in a group of channels Scale Factor Apply multiplier to a channel Least Smallest value in a group of Scale Linear 2-Pt Scale a channel channels...
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Page 17: Ma Analog Inputs
PD9000 Multi-Channel Controller 4-20 mA Analog Inputs Frequency Response & Signal Level: Active Square Wave 5 V: 0 to 100 kHz Number of Inputs: (4) Analog inputs/card Coil (Magnetic Pickup): 0 to 50 kHz (28) Analog inputs max, no other I/O Frequency –... -
Page 18: Modbus ® Serial Communications
PD9000 Multi-Channel Controller Relays Timers Number of Relays: (5) Relays/card, (30) Relays max with Number of Timers: Up to 32 (4) analog or (4) pulse inputs, no other I/O Time Format: hh:mm:ss with 0 decimals selected Rating: SPDT (Form C) Seconds with 1 or more decimals Automatic Actions: Power Up: Timer action on power up Resistive load: Rated 10 A @ 120/240 VAC or 8 A @ 30 VDC... -
Page 19: Overall Dimensions
PD9000 Multi-Channel Controller DIMENSIONS Overall Dimensions Units: Inches (mm) 10.85 (276) 4.87 (124) 10.85 (276) 0.82 (21) Panel Mount Controller Download free 3-D CAD files of these instruments to simplify your drawings! predig.com/documentation-cad www.predig.com... -
Page 20: Panel Mounting
PD9000 Multi-Channel Controller Panel Mounting • Prepare panel cutout per the dimensions provided • Locate the panel mounting bracket and screws • Inspect the controller to assure the gasket is securely in place • Insert controller in the panel cutout, the latches on the top and bottom should hold it in place •... - Page 21 PD9000 Multi-Channel Controller ACCESSORIES PDA2909 NEMA 4 Steel Enclosure for One ConsoliDator+ The PDA2909 steel NEMA 4 enclosure provides a convenient way to mount the PD9000 ConsoliDator+ to walls and other vertical structures. This enclosure comes pre-cut with one cutout to mount the PD9000 in. The ConsoliDator+ is mounted in the door of the enclosure thus allowing for programming and operation of the device.
- Page 22 PD9000 Multi-Channel Controller PDA9000SH Sun Hood PDA-LH Light / Horn PDA9000SH Installed on PD9000 ConsoliDator+ mounted in PDA2909 enclosure PDA-LH Installed on a PDA2909 NEMA 4 enclosure that (ConsoliDator+ and enclosure sold separately) contains the PD9000 ConsoliDator+ (ConsoliDator+ and enclosure sold separately) The PDA9000SH ConsoliDator+ Sun Hood provides shade Precision Digital offers three different light configurations for the ConsoliDator+ when it is mounted in direct sunlight.
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Page 23: Ordering Information
PD9000 Multi-Channel Controller ORDERING INFORMATION General Purpose Panel Mount Models Model Pulse Inputs 4-20 mA 4-20 mA Relays Inputs Outputs PD9000-GP-4AI PD9000-GP-4AI-10RY PD9000-GP-4AI-5AO-10RY PD9000-GP-4AI-20RY PD9000-GP-4AI-5AO-20RY PD9000-GP-8AI PD9000-GP-8AI-10RY PD9000-GP-8AI-10AO-10RY PD9000-GP-8AI-20RY PD9000-GP-8AI-25RY PD9000-GP-12AI PD9000-GP-12AI-20RY PD9000-GP-12AI-10AO-10RY PD9000-GP-16AI PD9000-GP-16AI-15RY PD9000-GP-16AI-15AO PD9000-GP-20AI PD9000-GP-20AI-10RY PD9000-GP-20AI-10AO PD9000-GP-24AI PD9000-GP-24AI-5RY PD9000-GP-24AI-5AO PD9000-GP-28AI... - Page 24 PD9000 Multi-Channel Controller Input / Output Cards Model Description PDA9000-C4AI (4) Isolated 4-20 mA Inputs Card for ConsoliDator+ PDA9000-C4PI (4) Pulse Inputs Card for ConsoliDator+ PDA9000-C5AO (5) Isolated 4-20 mA Outputs Card for ConsoliDator+ PDA9000-C5RY (5) Relays Card for ConsoliDator+ Setup &...
- Page 25 PD9000 Multi-Channel Controller PDA2360 Control Stations Model Description PDA2360 Control Stations PDA2360-E Emergency Stop Button PDA2361-A 1 Black Ack Button Model Description PDA2361-Q 1 Black Silence Button PDA-BUTTON1B NEMA 4X Black Reset Button PDA-BUTTON1G NEMA 4X Green Reset Button PDA-BUTTON1R NEMA 4X Red Reset Button Signal Splitter &...
- Page 26 Digital Corporation makes no representations or warranties with respect to the contents hereof, and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. ©2020 Precision Digital Corporation. All rights reserved. WARNING Cancer and Reproductive Harm - www.P65Warnings.ca.gov...
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