Precision Digital Corporation PD9000 ConsoliDator+ Manuals

Manuals and User Guides for Precision Digital Corporation PD9000 ConsoliDator+. We have 6 Precision Digital Corporation PD9000 ConsoliDator+ manuals available for free PDF download: Instruction Manual, Manual

Precision Digital Corporation PD9000 ConsoliDator+ Instruction Manual (138 pages)

Multivariable Controller

Brand: Precision Digital Corporation | Category: Controller | Size: 11 MB

FREE Consolidator+ Configuration Software
2
Table of Contents
3
Introduction
8
Ordering Information
8
Add-On Features
10
Input / Output Cards
10
Setup & Calibration Services
10
Enclosures
10
Accessories
11
Specifications
14
General
14
Totalizer
16
Real Time Clock
16
Channel & Math Functions
17
List of Engineering Units
19
4-20 Ma Analog Inputs
19
Pulse Inputs
20
Modbus Inputs - Server
21
Digital Inputs & Outputs
21
Relays
21
4-20 Ma Transmitter Outputs
22
Timers
22
Modbus Outputs - Server
22
Modbus Serial Communications
23
Modbus Client, Snooper & Spoofer
23
Client & Snooper Settings
23
Spoofer Settings
23
Data Logger - USB Drive
24
How to Enable Add-On Features
24
Sample Data Log File
24
Ethernet Communications
24
Consolidator+ Software
25
Compliance Information
25
Hazardous Area Location
25
Ordinary Location
25
Safety Information
26
Installation
26
Unpacking
26
Panel Mounting
26
Figure 1. Front Panel Mount Dimensions
26
Figure 2. Panel Cutout Dimensions
26
Mounting Dimensions
27
Figure 3. Panel Mount Installation
27
Figure 4. Panel Mount Overall Dimension
27
Consolidator+ Configuration Software Installation
28
Connect to Consolidator+ Configuration Software
30
Connections
31
Figure 5. Connection Terminals for a PD9000-6G-4PI-8AI-10AO-10RY-E
31
Power Connections
32
Isolated Input Signal Connections
32
4-20 Ma Analog Input Connections
32
Figure 6. AC Power Connections
32
Figure 7. DC Power Connections
32
Figure 8. Transmitters Powered by Consolidator+ Isolated 24 VDC Power Supply
32
Figure 9. Transmitter Powered by External Supply or Self-Powered
32
Figure 10. 3-Wire Transmitters Powered Externally
32
Flow Meter Pulse Input Connections
33
Digital Input Connections
33
Analog Output Connections
33
Digital Output Connections
33
Figure 11. Flow Meter Pulse Input Connections
33
Figure 12. Digital Input from Switch Closure and Live Signal
33
Figure 13. Active 4-20 Ma Output Powered by Controller
33
Figure 14. Passive 4-20 Ma Output Powered by External Supply
33
Figure 15. Digital Outputs Driving 5 V Solid State Relay
33
Connections to Power Gas Detector
34
Figure 16. Two Supplies in Parallel Powering 3-Wire Transmitter
34
Figure 17. Powering 4-Wire Gas Detector & Isolated 4-20 Ma Output
34
Relay Connections
35
Switching Inductive Loads
35
Serial Communication Connections
35
External Keypad Connections
35
Figure 18. Relay Connections
35
Figure 19. AC and DC Internal Inductive Loads Protection
35
Figure 20. Low Voltage DC Loads Protection
35
Figure 21. Serial Connections
35
Figure 22. External Keypad Connections
35
Navigating and Editing
36
Soft-Keys and Buttons
36
Setup and Programming
37
Overview
37
Setup Menu
38
Channel Parameters
39
Data Entry Keypad
40
Setup Channels
41
Create New Channel
42
Bargraph, Background & Text Colors
44
Live Calibration
45
Edit Channel
45
Delete Channel
45
Scale Functions
46
2-Point Linear Scaling
46
Figure 23. Linear Response Graph
46
Square Root Scaling
47
Figure 24. Square Root Response Graph
47
Scale Exponent
48
Round Horizontal Tank
48
Figure 25. Exponent Response Graph
48
Figure 26. Round Horizontal Tank Volume Graph
48
Open Channel Flow Application
49
Figure 27. Total Relay Sampling Operation
49
Setup Math Functions
51
PID Control Setup
54
Setup Channel 1: PV
55
Channel 2: Set Point
55
Channel 3: Power
56
Channel 4: PWM Control
56
PID Control Using Digital Output
57
PID Control Using Analog Output
57
PID Control Screen
57
Start / Stop PID with Digital Input
58
Channel 3: PID Control - Power
59
Channel 4: PWM Heating Control
59
PID Control Heating Using Digital Output
60
Channel 5: PWM Cooling Control
60
PID Control Cooling Using Digital Output
60
PID Control: Heating Using Analog Output
61
PID Control: Cooling Using Analog Output
61
PID Control Configuration Using the Consolidator+ Software
62
Average Function Setup
62
Configure PID Control Power Channel
63
Configure PWM Control Heating Channel
64
Configure PWM Control Cooling Channel
64
Configure Set Point Channels
65
Configure the Switches Function
66
Configure the Digital Outputs
67
Configure the PID Control Screens
68
PID Control Screens
70
Open Channel Flow
72
Setup Totalizers
73
Setup Total with Pulse Input Source
73
Setup Accumulated Total (Triggered)
74
Setup Previous Total
74
Setup Daily Total
74
Setup Grand Total
75
Setup Timers
76
Setup Alarms
77
Logic or Alarm
78
Logic and Alarm
78
Logic nor & NAND Alarms
78
Day & Time Alarms
79
Setup the Switches Function
80
Setup 2, 3, or 4-Way Switch
80
Setup a 4-Way Switch
80
Setup a HOA Switch
81
Block Diagram for HOA Switch
81
Configuration for HOA Switch Application Using the Software
82
Setup HOA Switch
84
Setup HOA Relay
84
Setup HOA Screen
85
HOA Screen View
85
Setup Inputs
86
Setup 4-20 Ma Inputs
86
Setup Pulse Inputs
88
Setup Digital Inputs
88
Digital Inputs & Data Logger
90
Modbus Functionality
91
Setup Modbus Inputs (Server)
91
Setup Modbus Inputs (Client)
92
Setup Modbus Inputs (Snooper)
92
Setup All Outputs
93
Setup 4-20 Ma Outputs
93
Setup Relay Output
94
Setup Digital Output
96
Setup Modbus Output (Server)
96
Setup Modbus Output (Client)
97
Setup Modbus Output (Spoofer)
98
Setup Screens
99
Screens Settings
99
Setup Data Logs
101
Setup New Data Log
101
Setup Log Start / Stop
102
Setup Log Enable Switch
102
Setup Log Trigger
102
Setup Log Interval & Log Units
103
Setup USB Drive
103
View Data Logs
104
Setup System
105
Setup Display
105
Setup Colors
105
Display Settings
105
General Settings
106
Add-On Features
106
Set Password
107
Password Protected Controller
107
Remove Password Protection
107
System Date & Time
108
System Build
108
Modbus Server Settings
109
Modbus Client Settings
109
Modbus Snooper Settings
109
Ethernet Settings
110
Manually Assigned IP Address
110
Custom Units
111
Delete Custom Units
111
Ethernet Port Setup - Full
112
Test Ethernet Communication
114
View Menu
115
View Channel Details
115
View Associated Parameters
116
View Alarm Details
116
View Totals
117
Totals Generated by Non-Rate Inputs
118
View Timers
119
View Alarms
120
Simulate Alarm Condition
120
View Inputs
121
Simulate Ma Input
121
View Outputs
122
View Ma Outputs
122
View Relays
123
View Alert Messages
123
View Digital Outputs
124
View Modbus Outputs
124
View Screens
125
Operation
126
Viewing Screens
126
Individual Channel View
126
Low & High Alarm Indication
126
Multicolor Bargraph Indication
127
Modbus RTU & ASCII Serial Communication
128
Modbus Register Tables
128
Pvs Register Numbers & Addresses
130
Modbus Write Protection
131
Modbus Applications
135
Snooper Mode
135
Relay Control Using Modbus
136
Setup Example #1
136
Setup Example #2
136
Troubleshooting Tips
137

Precision Digital Corporation PD9000 ConsoliDator+ Instruction Manual (99 pages)

Multivariable Controller

Brand: Precision Digital Corporation | Category: Controller | Size: 6 MB

Table of Contents
3
Introduction
7
Ordering Information
7
Add-On Features
8
Input / Output Cards
8
Setup & Calibration Services
8
Enclosures
8
Accessories
9
Specifications
12
General
12
Totalizer
14
Real Time Clock
14
Channel & Math Functions
15
List of Engineering Units
16
4-20 Ma Analog Inputs
17
Pulse Inputs
17
Modbus Inputs - Server
18
Digital Inputs & Outputs
18
Relays
18
4-20 Ma Transmitter Outputs
19
Timers
19
Modbus Outputs - Server
19
Modbus Serial Communications
20
Client & Snooper Settings
20
Spoofer Settings
20
Ethernet Communications
21
Consolidator+ Software
21
Safety Information
21
Installation
21
Unpacking
21
Panel Mounting
22
Figure 1. Front Panel Mount Dimensions
22
Figure 2. Panel Cutout Dimensions
22
Mounting Dimensions
23
Figure 3. Panel Mount Installation
23
Figure 4. Panel Mount Overall Dimension
23
Consolidator+ Configuration Software Installation
24
Consolidator+ Software
25
Connections
26
Figure 5. Connection Terminals for a PD9000-GP-4PI-8AI-10AO-10RY
26
Power Connections
27
Figure 6. Power Connections
27
Figure 7. Transmitters Powered by Consolidator+ Isolated 24 VDC Power Supply
27
Figure 8. Transmitter Powered by Ext. Supply or Self-Powered
27
Figure 9. 3-Wire Transmitters Powered Externally
27
Analog Output Connections
28
Digital Output Connections
28
Figure 10. Flow Meter Pulse Input Connections
28
Figure 11. Digital Input from Switch Closure and Live Signal
28
Figure 12. Active 4-20 Ma Output Powered by Controller
28
Figure 13. Passive 4-20 Ma Output Powered by External Supply
28
Figure 14. Digital Outputs Driving 5 V Solid State Relay
28
Connections to Power Gas Detector
29
Figure 15. Two Supplies in Parallel Powering 3-Wire Transmitter
29
Figure 16. Powering 4-Wire Gas Detector & Isolated 4-20 Ma Output
29
Serial Communication Connections
30
External Keypad Connections
30
Figure 17. Relay Connections
30
Figure 18. AC and DC Internal Inductive Loads Protection
30
Figure 19. Low Voltage DC Loads Protection
30
Figure 20. Serial Connections
30
Figure 21. External Keypad Connections
30
Navigating and Editing
31
Soft-Keys and Buttons
31
Setup and Programming
32
Overview
32
Setup Menu
33
Channel Parameters
34
Data Entry Keypad
35
Setup Channels
36
Create New Channel
37
Bargraph, Background & Text Colors
38
Live Calibration
39
Edit Channel
39
Delete Channel
39
2-Point Linear Scaling
40
Square Root Scaling
40
Figure 22. Linear Response Graph
40
Figure 23. Square Root Response Graph
40
Scale Exponent
41
Round Horizontal Tank
41
Figure 24. Exponent Response Graph
41
Figure 25. Round Horizontal Tank Volume Graph
41
Open Channel Flow Application
42
Figure 26. Total Relay Sampling Operation
42
Setup Math Functions
43
Open Channel Flow
45
Setup Totalizers
46
Setup Total with Pulse Input Source
46
Setup Accumulated Total (Triggered)
47
Setup Previous Total
47
Setup Daily Total
47
Setup Grand Total
48
Setup Timers
49
Setup Alarms
50
Logic or Alarm
51
Logic and Alarm
51
Logic nor & NAND Alarms
51
Day & Time Alarms
52
Setup Inputs
53
Setup 4-20 Ma Inputs
53
Setup Pulse Inputs
54
Setup Digital Inputs
54
Modbus Functionality
56
Setup Modbus Inputs (Server)
56
Setup Modbus Inputs (Client)
57
Setup Modbus Inputs (Snooper)
57
Setup All Outputs
58
Setup 4-20 Ma Outputs
58
Setup Relay Output
59
Setup Digital Output
61
Setup Modbus Output (Server)
61
Setup Modbus Output (Client)
62
Setup Modbus Output (Spoofer)
63
Setup Screens
64
Screens Settings
64
Setup System
66
Setup Display
66
Setup Colors
66
Display Settings
66
General Settings
67
Add-On Features
67
Set Password
68
Password Protected Controller
68
Remove Password Protection
68
System Date & Time
69
System Build
69
Modbus Server Settings
70
Modbus Client Settings
70
Modbus Snooper Settings
70
Ethernet Settings
71
Manually Assigned IP Address
71
Custom Units
72
Delete Custom Units
72
Ethernet Port Setup - Full
73
Test Ethernet Communication
75
View Menu
76
View Channel Details
76
View Associated Parameters
77
View Alarm Details
77
View Totals
78
Totals Generated by Non-Rate Inputs
79
View Timers
80
View Alarms
81
Simulate Alarm Condition
81
View Inputs
82
Simulate Ma Input
82
View Outputs
83
View Ma Outputs
83
View Relays
84
View Alert Messages
84
View Digital Outputs
85
View Modbus Outputs
85
View Screens
86
Operation
87
Viewing Screens
87
Individual Channel View
87
Low & High Alarm Indication
87
Multicolor Bargraph Indication
88
Modbus RTU & ASCII Serial Communication
89
Modbus Register Tables
89
Pvs Register Numbers & Addresses
91
Modbus Write Protection
92
Modbus Applications
96
Snooper Mode
96
Relay Control Using Modbus
97
Setup Example #1
97
Setup Example #2
97
Troubleshooting Tips
98

Precision Digital Corporation PD9000 ConsoliDator+ Instruction Manual (66 pages)

Multivariable

Brand: Precision Digital Corporation | Category: Controller | Size: 5 MB

Table of Contents
3
Introduction

5
Ordering Information

5
Specifications

8
General

8
Totalizer

9
Channel & Math Functions

10
List of Engineering Units

10
4-20 Ma Analog Inputs

11
Pulse Inputs

11
Modbus Inputs

11
Digital Inputs & Outputs

12
Relays

12
4-20 Ma Transmitter Outputs

13
Timers

13
Modbus ® Serial Communications

13
Ethernet Communications

13
Consolidator+ Software

13
Safety Information

14
Installation

14
Unpacking

14
Overall Dimensions

15
- Figure 1. Panel Mount Overall Dimensions
  15
- Figure 2. Field Mount Overall Dimensions
  15
Panel Mounting (-GP & -GH Models)

16
Wall Mounting Instructions (-FG & -FH Models)

17
- Figure 6. Wall & Pipe Mounting Dimensions
  17
- Figure 7. Wall Mount & Internal Boss Dimensions
  17
Optional Internal Mounting Plate for Field Enclosure

18
Pipe Mounting

18
Conduit Connections

19
Sun Hood for Consolidator

19
Tamper Proof Enclosure

19
Connections

20
Navigating and Editing

24
Soft-Keys and Buttons

24
Setup and Programming

25
Overview

25
Setup Menu

26
Channel Parameters

27
Data Entry Keypad

28
Setup Channels

29
- Create New Channel
  30
- Delete Channel
  31
- Figure 30. Linear Response Graph
  32
- Figure 31. Square Root Response Graph
  32
- Figure 32. Exponent Response Graph
  33
- Figure 33. Total Relay Sampling Operation
  33
- Figure 34. Round Horizontal Tank Volume Graph
  34
- Setup Math Functions
  35
- Setup Totalizers
  36
- Setup Timers
  37
- Setup Alarms
  38
- Setup Inputs
  40
- Setup Modbus Inputs
  42
- Setup All Outputs
  43
- Setup Screens
  47
- Screens Settings
  47
- Setup System
  49
- Modbus Settings
  49
- General Settings
  49
- Display Settings
  49
- Set Password
  50
- Password Protected Controller
  50
- Remove Password Protection
  50
Ethernet Port Setup

51
Test Ethernet Communication

53
View Menu

54
- View Channel Details
  54
- View Totals
  55
- View Timers
  56
- View Alarms
  57
- View Inputs
  58
- View Outputs
  59
- View Screens
  60
Operation

61
Viewing Screens

61
- Individual Channel View
  61
- Low & High Alarm Indication
  61
Modbus ® Rtu Serial Communication

62
Modbus Register Tables

62
Register Numbers & Addresses

63
Relay Control Via Modbus

64
Troubleshooting Tips

65

Precision Digital Corporation PD9000 ConsoliDator+ Manual (27 pages)

Multivariable Controller

Brand: Precision Digital Corporation | Category: Controller | Size: 5 MB

Precision Digital Corporation PD9000 ConsoliDator+ Manual (17 pages)

Multivariable Controller

Brand: Precision Digital Corporation | Category: Controller | Size: 3 MB

Precision Digital Corporation PD9000 ConsoliDator+ Instruction Manual (8 pages)

Multivariable Controller

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Table of Contents

Introduction

Ordering Information

Specifications

General

Totalizer

Channel & Math Functions

List of Engineering Units

4-20 Ma Analog Inputs

Pulse Inputs

Modbus Inputs

Digital Inputs & Outputs

Relays

4-20 Ma Transmitter Outputs

Timers

Modbus ® Serial Communications

Ethernet Communications

Consolidator+ Software

Safety Information

Installation

Unpacking

Overall Dimensions

Panel Mounting (-GP & -GH Models)

Wall Mounting Instructions (-FG & -FH Models)

Optional Internal Mounting Plate for Field Enclosure

Pipe Mounting

Conduit Connections

Sun Hood for Consolidator

Tamper Proof Enclosure

Connections

Navigating and Editing

Soft-Keys and Buttons

Setup and Programming

Overview

Setup Menu

Channel Parameters

Data Entry Keypad

Setup Channels

Ethernet Port Setup

Test Ethernet Communication

View Menu

Operation

Viewing Screens

Modbus ® Rtu Serial Communication

Modbus Register Tables

Register Numbers & Addresses

Relay Control Via Modbus

Troubleshooting Tips

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