Table Of Contents - Zapi ACE3 User Manual

1 INTRODUCTION ...................................................................................................................6
2 SPECIFICATION ...................................................................................................................7
2.1 Technical specifications ACE3 ...................................................................................7
2.2 Technical specifications ACE3 Power ........................................................................7
2.3 Block diagram .............................................................................................................8
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......9
3.1 Digital inputs ...............................................................................................................9
3.1.1
3.2 Accelerator unit...........................................................................................................9
3.3 Other analog control unit ..........................................................................................10
3.3.1
3.3.2
3.4 Speed feedback........................................................................................................11
3.4.1
4 INSTALLATION HINTS.......................................................................................................12
4.1 Material overview......................................................................................................12
4.1.1
4.1.2
4.1.3
4.2 Installation of the hardware.......................................................................................13
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.3 Protection and safety features ..................................................................................19
4.3.1
4.3.2
4.4 EMC..........................................................................................................................20
4.5 Various suggestions .................................................................................................22
5 OPERATIONAL FEATURES ..............................................................................................23
5.1 Diagnosis ..................................................................................................................24
6 DESCRIPTION OF THE CONNECTORS............................................................................25
6.1 Connectors of ACE3 STANDARD - Traction configuration.....................................25
6.1.1
6.1.2
6.2 Connectors of the ACE3 STANDARD - Pump configuration ....................................26
6.2.1
6.2.2
6.3 Connectors of ACE3 PREMIUM - Traction configuration .......................................27
6.3.1
6.3.2
6.3.3
AFFZP0BA - ACE3 - User Manual
Contents
Microswitches ...............................................................................................9
Standard version.........................................................................................10
Premium version .........................................................................................11
Sin/Cos sensor / Hall sensors.....................................................................11
Connection cables ......................................................................................12
Contactors...................................................................................................12
Fuses ..........................................................................................................12
Positioning and cooling of the controller .....................................................13
Wirings: power cables.................................................................................13
Wirings: CAN connections and possible interferences ...............................14
Wirings: I/O connections .............................................................................16
Connection of the encoder..........................................................................16
Connection of sin/cos sensor......................................................................17
Connection of Hall sensors .........................................................................18
Main contactor and key connection ............................................................18
Insulation of truck frame..............................................................................19
Protection features......................................................................................19
Safety Features...........................................................................................19
CNA external connector..............................................................................25
CNE internal connector...............................................................................26
CNA external connector..............................................................................26
CNE internal connector...............................................................................27
CNA external connector..............................................................................27
CNB external connector..............................................................................28
CNE internal connector...............................................................................29
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