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Zapi ACE3 Motor Controller Manuals
Manuals and User Guides for Zapi ACE3 Motor Controller. We have
2
Zapi ACE3 Motor Controller manuals available for free PDF download: User Manual
Zapi ACE3 User Manual (140 pages)
Brand:
Zapi
| Category:
Inverter
| Size: 2 MB
Table of Contents
Introduction
7
About the Controller
8
Specifications
9
Technical Specifications of ACE3
10
Functional Features
11
Diagnoses
12
Drawings
13
Connection Drawing – ACE3 Traction Standard
14
Connection Drawing – ACE3 Traction Premium
15
Connection Drawing – ACE3 Pump Standard
16
Connection Drawing – ACE3 Pump Premium
17
Description of the Connectors
18
ACE3 Traction Standard
19
ACE3 Pump Standard
20
ACE3 Traction Premium
21
ACE3 Pump Premium
23
Input Devices
25
Accelerator Unit
26
Other Analog Control Unit
27
Sin/Cos Sensor and Hall Sensors
28
Installation Hints
29
Hardware Installation
30
Wirings: CAN Bus Connections and Possible Interferences
31
Wirings: I/O Connections
33
Connection of a Sin/Cos Sensor
34
Connection of Hall Sensors
35
Insulation of Truck Frame
36
Safety Features
37
Various Suggestions
39
Inverter Settings
40
Settings Description
41
Set Options
45
Adjustment
53
Special Adjust
58
Hardware Setting
61
Hydro Setting
62
TESTER Function
63
Supervisor Microcontroller
69
Set-Up Procedure for Traction Inverter
70
Sin/Cos-Sensored Case
71
Set-Up Procedure for Pump Inverter
72
Other Functions
73
PROGRAM LIFT / LOWER Function
74
Acceleration Time
75
Deceleration Time
76
Acceleration Smoothness
77
Steering Curve
78
Throttle Response
79
NLC & NEB Output
80
Battery-Charge Detection
81
EVP Control
82
Torque Profile
84
Steering Table
85
Faults Diagnostic System
86
Troubleshooting of Master-Uc Alarms
90
Alarms – Supervisor Uc
103
Troubleshooting of Supervisor-Uc Alarms
104
Warnings – Master Uc
107
Troubleshooting of Master-Uc Warnings
110
Warnings Overview (Supervisor Uc)
120
Spare Parts
122
Periodic Maintenance
123
Appendices
124
Parameter Download
126
Program Vacc
127
Lift & Lower Acquisition
128
TESTER Functionality
129
Appendix B: Zapi Smart Console User Guide
130
The Keyboard
131
Connected
132
How to Modify Parameters
133
Program Vacc
134
Lift and Lower Acquisition
135
Steer Acquisition
136
Download Parameter List into a USB Stick
137
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Zapi ACE3 User Manual (92 pages)
Brand:
Zapi
| Category:
Inverter
| Size: 3 MB
Table of Contents
Table of Contents
3
Introduction
6
Specification
7
Technical Specifications ACE3
7
Technical Specifications ACE3 Power
7
Block Diagram
8
Specification for the Input Devices Filling up the Installation Kit
9
Digital Inputs
9
Microswitches
9
Accelerator Unit
9
Other Analog Control Unit
10
Standard Version
10
Premium Version
11
Speed Feedback
11
Sin/Cos Sensor / Hall Sensors
11
Installation Hints
12
Material Overview
12
Connection Cables
12
Contactors
12
Fuses
12
Installation of the Hardware
13
Positioning and Cooling of the Controller
13
Wirings: Power Cables
13
Wirings: CAN Connections and Possible Interferences
14
Wirings: I/O Connections
16
Connection of the Encoder
16
Connection of Sin/Cos Sensor
17
Connection of Hall Sensors
18
Main Contactor and Key Connection
18
Insulation of Truck Frame
19
Protection and Safety Features
19
Protection Features
19
Safety Features
19
Emc
20
Various Suggestions
22
Operational Features
23
Diagnosis
24
Description of the Connectors
25
Connectors of ACE3 STANDARD - Traction Configuration
25
CNA External Connector
25
CNE Internal Connector
26
Connectors of the ACE3 STANDARD - Pump Configuration
26
CNA External Connector
26
CNE Internal Connector
27
Connectors of ACE3 PREMIUM - Traction Configuration
27
CNA External Connector
27
CNB External Connector
28
CNE Internal Connector
29
Connectors of the ACE3 PREMIUM - Pump Configuration
29
CNA External Connector
29
CNB External Connector
30
CNE Internal Connector
31
Description of Power Connections
32
Drawing
33
Mechanical Drawing ACE3 / AC3 Power
33
Connection Drawing - Traction Configuration (STANDARD)
34
Connection Drawing - Traction Configuration (PREMIUM)
35
Connection Drawing - Pump Configuration (STANDARD)
36
Connection Drawing - Pump Configuration (PREMIUM)
37
Adjustments Via Console
38
Description of Console & Connection
38
Function Configuration
39
Config Menu "SET OPTIONS" Functions List
39
Config Menu "ADJUSTMENTS" Functions List
42
Main Menu "PARAMETER CHANGE" Functions List
47
Zapi Menu "SPECIAL ADJUSTMENTS" Functions List
53
Main Menu "TESTER" Functions List
55
Sequence for Ac Inverter Traction Setting
61
Sequence for Ac Inverter Pump Setting
62
Other Functions
64
Description of the Console "SAVE" Function
64
Description of Console "RESTORE" Function
65
Description of Console "PROGRAM VACC" Function
66
Description of the Throttle Regulation
68
Description of the Battery Charge Detection Setting
69
Description of "ALARMS" Menu
70
Faults Diagnostic System
71
Microcontroller Master Alarms Overview
72
Analysis and Troubleshooting of Alarms Displayed on Console (Master)
74
Microcontroller Slave Alarms Overview
80
Analysis and Troubleshooting of Alarms Displayed on Console (Slave)
80
Microcontroller Master Warnings Overview
82
Analysis and Troubleshooting of Warnings Displayed on Console (Master)
84
Microcontroller Warnings Overview (Slave)
90
Recommended Spare Parts for Inverter
91
Periodic Maintenance to be Repeated at Times Indicated
92
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