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EPS-ACW
Zapi EPS-ACW Manuals
Manuals and User Guides for Zapi EPS-ACW. We have
1
Zapi EPS-ACW manual available for free PDF download: User Manual
Zapi EPS-ACW User Manual (90 pages)
REACH TRUCK
Brand:
Zapi
| Category:
Inverter
| Size: 1 MB
Table of Contents
Table of Contents
3
1 Introduction
5
2 Features
6
3 Mechanical Specifications
7
4 Mechanical Drawing
8
5 Motor and Gear Box
9
6 Electrical Specifications
10
7 Blocks Diagram
11
Speed Control Mode (Open Loop)
11
Position Control Mode (Closed Loop)
12
Steer Assist Mode (Torque Assisted)
12
8 Functions of the Eps-Acw
13
Manual Mode Steering
13
9 System Components
14
Steering Motor
14
Gear Box and Total Reduction Ratio
14
Epsacw Controller
14
Sensor in the Steering Wheel
15
Stepper Motor
15
Feedback Sensors
15
Prox Switches and Cam: Mounting Specification
16
10 Connecting Drawing
22
Connector Assignment for a Configuration with 1ENC, 2Sws & 2Cans
23
11 Installation Procedure
24
One Shot Installation Procedure for an Arrangement Without Mechanical Limitation
24
12 Setting the Eps-Acw
26
Complete Set-Up Description
26
Manual Mode with the Stepper Motor
26
Quick Set-Up
26
Stepper Motor Without Mechanical Angle Limitation
26
Stepper Motor with Mechanical Angle Limitation
27
Sectors Vs. Cam Position and Switches Configuration
27
Sectors When ENC SPEED Is Positive in Counterclockwise (CCW) Direction
28
Sectors When ENC SPEED Is Positive in Clockwise (CW) Direction
29
AUX FUNCTION 11 Manual Setting
29
PULSE in 180 DEG Manual Setting
30
Autoteaching
31
13 Programming & Adjustments Using Digital Console
33
Adjustments Via Console
33
Description of Console (Hand Set) & Connection
33
Description of Standard Console Menu
34
Settings in Stepper Motor with Encoder and Two Toggles Switches
35
Config Menu "SET OPTIONS" Functions List
36
Config Menu "ADJUSTMENTS" Functions List
39
Config Menu "SET MODEL" Functions List
42
Main Menu "PARAMETER CHANGE" Functions List
44
Zapi Menu "HARDWARE SETTINGS" Functions List
47
Zapi Menu "SPECIAL ADJUSTMENT" Functions List
50
Main Menu "TESTER" Functions List
52
14 Troubleshooting
57
STATUS #1: Selfcheck of the Motor and of the Power Drives
57
STATUS #2: Selfcheck of the Encoder and Transmission
59
STATUS #5: Measure of the Insulation of the Motor and Battery
61
15 Epsacw Alarms
63
Stop Traction When Epsacw Is no Longer Operative
63
Epsacw Alarms List
64
Alarms in Selfcheck ROUTINES
77
CAN BUS "ALARMS" List
82
16 Safety Requirements & Recommendations
84
Fault Exclusions
84
Mechanical Coupling
84
Straight Ahead Switch (SW1)
85
Safety Function to Stop the Traction Following an Epsacw Alarm
86
Vehicle Master Control (VMC) Safety Functions
86
Closed Loop Mode
87
Safety Relevant Parameters
87
Safety Relevant Notes
88
17 Installation Requirements & Recommendations
89
18 Periodic Maintenance to be Repeated at Times Indicated
90
Testing the Faulty Detection Circuitry
90
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