Sequence For Ac Inverter Pump Setting - Zapi ACE3 User Manual

Level accordingly.
8) Set the Speed Reductions as required. Make adjustments to "CUTBACK
SPEED" Check the performance with the accelerator pedal totally depressed.
If the machine is a forklift, check the performance with and without load.
9) RELEASE BRAKING. Operate the machine at full speed. Release the
accelerator pedal. Adjust the level to your requirements. If the machine is a
forklift, check the performance with and without load.
10) INVERSION BRAKING. Operate the machine at 25% full speed. Whilst
travelling INVERT the Direction Switch. Set a soft Level of Inversion Braking.
When satisfactory, operate the machine at Full Speed and repeat. If the
machine is a Forklift, repeat the tests and make adjustments with and without
load. The unloaded full speed condition should be the most representative
condition.
11) DECELERATION BRAKING. Operate the machine at full speed. Release the
accelerator pedal until 50% of its range is reached. Adjust the level to your
requirements. If the machine is a forklift, check the performance with and
without load.
12) PEDAL BRAKING (If used). Operate the machine at full Speed. Release the
accelerator pedal and press the Pedal Brake. Set braking level to your
requirements. If the machine is a forklift, check the performance with and
without load.
13) SPEED LIMIT BRAKING (If used). Operate the machine at full Speed. Close
the speed reduction switch. Set braking level to your requirements. If the
machine is a forklift, check the performance with and without load.
14) Set "MAX SPEED FORW".
15) Set "MAX SPEED BACK" (Reverse).
16) Make the choice for the truck behaviour on a slope (see chapter 8.2.1). If the
"Stop on ramp" option is ON, set the desired value of "auxiliary time"
parameter.
17) Set "SET TEMPERATURE", setting the motor thermal sensor type used.

8.4 Sequence for Ac Inverter Pump setting

When the "Key Switch" is closed, if no alarms or errors are present, the Console
Display will be showing the Standard Zapi Opening Display.
If the controller is not configured to your requirements, follow the sequence
detailed on Chapter 9.2. Remember to re-cycle the Key Switch if you make any
changes to the controller's configuration. Otherwise follow the sequence detailed
below:
1) Select the Options required. See Chapter 8.2.1.
2) Select and set the Battery Voltage. See Chapter 8.2.2.
3) Confirm correct installation of all wires. Use the Console's TESTER function
to assist.
4) Perform the lift signal acquisition procedure using the Console "PROGRAM
VACC". Procedure is detailed on Chapter 9.4.
Set the "MAXIMUM CURRENT" Current, using the table on Chapter 8.2.3.
5)
Set the Acceleration and Deceleration Delay requirements for the pump.
6)
Set the "FREQUENCY CREEP" level starting from 0 Hz. The pump should
7)
just turn when the request microswitch is closed. Increase the level
accordingly.
Set the Speed Reductions as required. Make adjustments to "CUTBACK
8)
SPEED 1". Check the performance with the full request. Check the
performance with and without load.
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