Huck 2025 Instruction Manual

Huck 2025 Instruction Manual

2025 series, pneudraulic installation tools
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I
M
nstructIon
anual
2025
serIes
P
I
t
neudraulIc
nstallatIon
ools
Standard 2025 shown with Nose Assembly (not included)
Makers of Huck
, Marson
, Recoil
®
®
®
Brand Fasteners, Tools & Accessories
May 26, 2015
HK1006

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Summary of Contents for Huck 2025

  • Page 1 2025 serIes neudraulIc nstallatIon ools Standard 2025 shown with Nose Assembly (not included) Makers of Huck , Marson , Recoil ® ® ® Brand Fasteners, Tools & Accessories May 26, 2015 HK1006...
  • Page 2: Ec D Eclaration Of C Onformity

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006...
  • Page 3: Table Of Contents

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 ontents ec d . . . . . . . . . . . . . . . . . . . . . . . . . 2...
  • Page 4: S Afety I Nstructions

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 afety nstruCtIons 7. Check that the means of protection from ejection of fastener or pintail is in place and operative. GLOSSARY OF TERMS AND SYMBOLS: 8. There is possibility of forcible ejection of pintails or spent mandrels from front of tool. Product complies with requirements set forth by the III.
  • Page 5: Pecifications

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 peCIfICatIons Models 2025, 2025L, 2025S 2025SL & 3.865 98.17 1.812 ø 46.02 STROKE: 0 .675 in . (1 .715 cm) 1.102 WEIGHT: 27.98 2025 & 2025L: 5 lbs 12oz (2 .608 kg) 2025S &...
  • Page 6 2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 peCIfICatIons Models 2025V 2025LV & 1.81 ø 3.87 46.02 98.17 1.10 STROKE: 0 .675 in . (1 .715 cm) 27.98 WEIGHT: 5 lbs 12oz (2 .608 kg) 23.02 MAX AIR PRESSURE: 90 psi (6 .2 BAR)
  • Page 7 2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 peCIfICatIons Models 2025B 2025LB & 1.81 ø 3.87 46.02 98.17 1.10 STROKE: 0 .675 in . (1 .715 cm) 27.98 WEIGHT: 5 lbs 12oz (2 .608 kg) 23.02 MAX AIR PRESSURE: 90 psi (6 .2 BAR)
  • Page 8: P Rinciple Of O Peration

    . impedes oil flow at pinbreak to prevent “tool kick.” reparatIon for The 2025 series of tools ship with a plug in the air inlet the tool. Disconnect the air hose from the tool, and remove the retaining nut .
  • Page 9: Perating Nstructions

    NOTE: If the tool is in continuous use, add a few will ensure your tool’s proper operation and extend its life . drops of oil in every 2–3 hours . NOTE: Huck tools should be serviced only by personnel √ Before connecting an air hose to the tool, bleed the who are thoroughly familiar with its operation .
  • Page 10: Isassembly G Eneral

    3 . Unscrew the bleed plug (55) from top of the handle/ head. Turn over the tool and drain the fluid into a container . (Figures 10 & 14) 4 . Models 2025 & 2025L: Pull the pintail deflector (24) off the end cap (21) . Timing Pin Models 2025B &...
  • Page 11: H Ead /H Andle

    Polyseal Insertion Tool from the rear andle of the head/handle (1) . This procedure is applicable to models 2025 and 2025L . For component identification, see Figures 3, 4, & 14 . 7 . Remove the retaining ring (16), washer (17), and Polyseal (18) from the piston .
  • Page 12: Ead Andle

    This procedure is for the assembly of the head/handle of the orientation of the Polyseal (14) in Figure 7 .) models 2025, 2025B, 2025L, and 2025LB . For models 2025S and 2025SL, follow the procedures for models 6 . Thread the Piston Assembly Tool (P/N 123111-2 2025 and 2025L.
  • Page 13: G Eneral

    13 . Snap the lever guard (73) in place, and install the pivot screw (48) in the cylinder to retain the throttle arm (53) . 14 . Models 2025 & 2025L: Push the pintail deflector (24) onto the end cap (21) . Models 2025B & 2025LB: Position the adapter (64) and pintail bottle (24) on the end cap .
  • Page 14: Ill And B Leed

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 Ill anD leeD This section documents the “bleed-&-fill” procedure. For component identification, see Figures 9, 10, & 11 . equIred quIPMent • Automatic Transmission Fluid (ATF) DEXRON III or...
  • Page 15: Easuring Ool Troke

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 easurIng troke Igure 2025, 2025B, 2025S 2025V & 1 . Cycle the piston all the way forward and measure X . 2 . Cycle and hold the piston back and measure Y .
  • Page 16: A Ssembly D Rawings

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 sseMbly rawIng efer to arts Ists tables on pages Igure 14 15 11 12 9 10 16 17 18 (2024L style) (2024) 20** 22 23 Timing Pin (51) Swivel Assembly...
  • Page 17 2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 sseMbly rawIng efer to arts Ists tables on pages Igure PARTIAL SECTION AA 68 69 23 67...
  • Page 18 2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 arts 2025 2025B 2025V 2025S ITEM Description 2025L 2025LB 2025LV 2025SL 1** Handle Assy 125736 126980 Cable Assy 116404-1 Dowel Pin 505496 500621 Trigger 124333-2 124333-1 124333-2 124333-2...
  • Page 19 2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 arts ContInueD 2025 2025B 2025V 2025S ITEM Description 2025L 2025LB 2025LV 2025SL Bottom Plate 128792 128792 128792 Muffler 115554-1 115554-1 115554-1 Lock Nut 505420 505420 505420 Washer 506493...
  • Page 20: Roubleshooting

    2025 Series Pneudraulic Installation Tools ( Alcoa Fastening Systems & Rings HK1006 roubleshootIng Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered . Where possible, substitute known good parts for suspected defective parts .
  • Page 21 . and fixtures that are not in good condition or repair Huck shall not be liable for any loss or damage result- and suitable for their intended purpose . ing from delays or non-fulfillment of orders owing to...
  • Page 22 International. Huck provides technical assistance acknowledgments, and/or purchase orders. It For the Long Haul ™ regarding the use and application of Huck fasten- is recommended that the user secure specific, ers and tooling. up-to-date data and information regarding each application and/or use of such products.

This manual is also suitable for:

2025l2025b2025lb2025lv2025s2025sl ... Show all

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