Related Manuals for Hettich CombiDancer II
Summary of Contents for Hettich CombiDancer II
- Page 1 Instructions for use Infrared Vortex Evaporator CombiDancer II Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 1 / 75...
- Page 2 © 2024 by Hettich AG All rights reserved. No part of this document may be reproduced in any form without written permission from the publisher. Subject to change! Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 2 / 75...
-
Page 3: Table Of Contents
Jacket heating 4.4.3 IR emitters 4.4.4 Vortex drive 4.4.5 Lid and glass motor 4.4.6 LED lighting 4.4.7 Temperature sensors 4.4.8 Inert gas valve (optional) Transport and Storage Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 3 / 75... - Page 4 6.7.3 Basic setting for the internal vacuum sensor 6.7.4 Calibration of the vacuum sensor 6.7.5 Network setting of the pump and connection to the CombiDancer II 6.7.6 Connecting the optional external vacuum sensor Connecting the «Chiller To Dancer» 6.8.1 Connect the emission capacitor to the «Chiller To Dancer»...
- Page 5 Behavior in the event of disruptions and irregularities 10.1.1 Emergency shutdown of the device 10.1.2 Emergency opening of the lid 10.2 Perform a NETWORK RESET 10.3 Error Description 10.4 Error codes Disposal Revision history Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 5 / 75...
-
Page 6: Terms And Symbols Used
European Union, Norway and Switzerland. The symbol of the crossed-out waste bin indicates that the device must not be disposed of with household waste. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 6 / 75... -
Page 7: Intended Use And Function
- the separate operating instructions for the vacuum pumpand the vacuum controller - the separate operating instructions for then Chiller to Dancer For service, maintenance and repair work, contact Hettich customer service. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx... -
Page 8: Owner's Responsibility
Owner’s responsibility This manual describes the structure, function, transport, operation and maintenance of the CombiDancer II in particular and as an evaporator in a system with a vacuum pump and Chiller To Dancer (cold trap) in general. It is intended for use by trained personnel who are responsible for operating and/or maintaining the respective device. -
Page 9: Changes And Modifications
Sufficient fresh air supply and appropriate exhaust air extraction must be ensured. If the CombiDancer II is brought into the operating room from a cold environment, condensation may form. In such a case, the device should be allowed to acclimatize for at least 24 hours before it is put into operation. -
Page 10: Improper Use
Caution Only connect the CombiDancer II to a protective contact socket that is equipped with a residual current device. Only use flawless power cables that comply with the regulations. Defective or inadequate earthing can pose a life-threatening danger. -
Page 11: Residual Risks
If the operating computer has to be temporarily connected to the public network for maintenance work, a second network connection on the operating computer is essential. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 11 / 75... -
Page 12: Resistance Of The Vacuum Chamber
➢ Water, acidic (mine water, depending on the chloride concentration), zinc chloride (ZnCl2), tin-IV-chloride (SnCl4), tin ammonium hexachloride. When evaporating the above-mentioned solvents with the CombiDancer II, we recommend daily flushing and thorough cleaning of the vacuum chamber. This also includes the rack, the hose connection system to the vacuum pump and, if applicable, to the chiller to dancer. -
Page 13: Device Overview
Shaker speed 0 rpm to 1000 rpm max. loading of the shaking plate 6000g (including shaking plate) – must not be exceeded max. height of sample vessels 145mm Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 13 / 75... -
Page 14: Software
Software With the CombiDancer II, a distinction was made between GUI app (user interface) and firmware (basic control software of the device). The CombiDancer II is delivered with the latest software. The features described in this manual refer to the latest version of the GUI app (v1.0.15 or higher) and the CombiDancer II firmware (v1.0.11 or higher). -
Page 15: Device Views
Be careful of moving parts when opening and closing the lid. Be careful near the lid rail. Caution Keep your distance when operating the device, especially when opening and closing the lid. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 15 / 75... -
Page 16: Rear View
The ventilation outlet must either be connected to a central exhaust system or led out of the work area to ensure orderly discharge of the exhaust air. For connection dimensions see chapter 4.1 Technical data. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 16 / 75... -
Page 17: View With Open Lid
When removing samples or the rack, be aware of the risk of burns on the vacuum chamber wall and the equipment inside the vacuum chamber, such as temperature sensors, block inserts, sample vessels, etc. Caution Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 17 / 75... -
Page 18: Side View, Left
PCB and microSD card. When working inside the device, it must be switched off and disconnected from the power supply. In addition, ESD protection must be used. warning Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 18 / 75... -
Page 19: Installation Of Optional External Vacuum Sensor
Legend: 1. External vacuum sensor (mounting vacuum sensor at an angle of 45°±15°). 2. Connection from the CombiDancer II to the vacuum pump. Illustration 6: Installation of external vacuum sensor With the external vacuum sensor you can measure the pressure as close to the vacuum chamber as possible. -
Page 20: Shaking Plate
When inserting the shaking plate into the device, care must be taken to ensure that it can move freely in the recesses provided in the vacuum chamber. Treat carefully. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 20 / 75... -
Page 21: Rack2000
(glass breakage) during shaking (vortex). Self-built racks or superstructures not approved by the manufacturer or its national representative will invalidate the warranty. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 21 / 75... - Page 22 If the surface of the rack or the block inserts is damaged (e.g. the black anodized layer is flaking off), heat transfer can no longer be guaranteed. For further information see chapter 6.6 Installation of the Rack 2000 and the shaker plate Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 22 / 75...
-
Page 23: The Individual Components
The ventilation outlet must either be connected to a central exhaust system or led out of the work area to ensure orderly discharge of the exhaust air. warning For connection dimensions see chapter 4.1 Technical data. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 23 / 75... -
Page 24: Jacket Heating
For safety reasons, jacket heating should not be used when evaporating volatile solvents, as there is a risk of the gas/air mixture igniting. Consult the data sheet for the respective solvent. warning Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 24 / 75... -
Page 25: Ir Emitters
Illustration 14: IR emission curve of the IR emitter When replacing the IR tubes, always make sure that the new tubes are NEVER touched directly with your fingers! Always use a lint-free cloth! Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 25 / 75... -
Page 26: Vortex Drive
Be careful of moving parts when opening and closing the lid. Be careful near the lid rail. Caution Keep your distance when operating the device, especially when opening and closing the lid. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 26 / 75... -
Page 27: Led Lighting
Risk of contamination for the user due to insufficient cleaning or failure to follow cleaning instructions. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 27 / 75... -
Page 28: Inert Gas Valve (Optional)
The ventilation outlet must either be connected to a central exhaust system or led out of the work warning area to ensure orderly discharge of the exhaust air. For connection dimensions see chapter 4.1 Technical data. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 28 / 75... -
Page 29: Transport And Storage
To return the device or device components via local device dealers, a Return Material Authorization (RMA) number must be requested. For transport conditions see chapter 4.1 Technical data. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 29 / 75... -
Page 30: Storage
It is recommended to affix a note to the device indicating the date, signature and cleaning/disinfecting solution used. warning In addition, the conditions set out in the previous chapter apply. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 30 / 75... -
Page 31: Installation
Check the device for damage. Do not lift by the front panel or the lid. Be aware of the weight of the CombiDancer II, see chapter 4.1 Technical data. Danger of cuts on the edges of the box when unpacking the device! With the required number of helpers, lift the device on both sides and remove it from the box. -
Page 32: Installation And Connecting
6.2.3 Mains connection When connecting the power plug, pay attention to the mains voltage and frequency. If the mains voltage/frequency is incorrect, the device may be damaged. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 32 / 75... -
Page 33: Data Connection And Communication
4. Connection, CD II / Chiller to Dancer, analogue (24VDC) For an initial functional check, the CombiDancer II can be connected directly to a computer without a switch hub, but the pump cannot be controlled. The factory default IP address is 169.254.26.111... -
Page 34: Requirements For The Operating Computer
5. DNS Server Assignment – Manual 6. IPv4 DNS server: - (unencrypted) The assistance of an IT specialist can be helpful when setting up the network settings. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 34 / 75... -
Page 35: Choosing The Ip Address
6.3.4 Choosing the IP address The factory-set IP address of the CombiDancer II is: 169.254.26.111 The pump must be set in the same IP address range, see table, i.e. in the range 169.254.1 (already used by the PC here) to 169.254.26.254 (note exclusions according to note*) Scenario 1 PC, 2 CDII, 2 pumps. - Page 36 "save" button in the lower left to save all settings Grade* A: Lowest possibility: 169.254.26.2 Highest possibility: 169.254.26.254 Except: 169.254.26.111 Grade* B: Lowest possibility: 208.187.195.2 Highest possibility: 208.187.195.254 Except: 208.187.195.200 Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 36 / 75...
-
Page 37: Contents Of The Microsd Card
CombiDancer II. The IP file, with the factory content = 169.254.26.111, does not necessarily have to be stored on the micro SD card, since the CombiDancer II firmware uses the address 169.254.26.111 instead of the IP file by default. -
Page 38: Install Gui App And Start Gui App
Illustration 24: Starting and installing the GUI app The CombiDancer II software (GUI app), for operating the device in stand-alone mode, is saved on the operating computer via drag & drop. The app is started with a double click and is ready for use. -
Page 39: Firmware And Firmware Update
4. Confirm and write to SD card Illustration 25:Check offset values When updating from version 1.0.8 to a higher FW version, the offset values (calibration settings) are retained. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 39 / 75... - Page 40 7. Carefully reinsert the microSD card into the electronics and start the CombiDancer II (update time approximately 3 minutes). 8. Reconnect CombiDancer II and perform a function check. Verify that the update to the new firmware worked. If the update is successful, this file «cd2.bin» will be automatically deleted from the microSD card.
-
Page 41: Installation Of The Rack 2000 And The Shaker Plate
Before inserting the rack and shaker plate, make sure that all contact surfaces are clean and that there is no dirt or similar between the parts, especially moving parts. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 41 / 75... -
Page 42: Connecting The Vacuum Pump
Please refer to the relevant instructions provided by the pump supplier. Many of the following points are based on them. As shown in chapter 6.3.1 Overview of connections, the vacuum pump will be connected to the CombiDancer II via a network. -
Page 43: Basic Setting For The Internal Vacuum Sensor
Comparison of the following points: • Range of atmospheric pressure • Range of 20 mbar • Range of 5 mbar Illustration 32: Adjustment of the vacuum sensor Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 43 / 75... -
Page 44: Network Setting Of The Pump And Connection To The Combidancer Ii
Network setting of the pump and connection to the CombiDancer II In order to connect the pump to the CombiDancer II and then remote control it, certain parameters must be adjusted in the vacuum controller. A connection to the pump can then be established via the GUI app. - Page 45 To release the pump from remote access, press the On/Off switch on the side of the vacuum controller or consult the pump supplier's instructions. Illustration 37: Pump in remote access Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 45 / 75...
-
Page 46: Connecting The Optional External Vacuum Sensor
Vacuum sensor = VS-C 4 For the other settings see chapter 6.7.3 Basic setting for the internal vacuum sensor. Illustration 39: Basic setting for the external vacuum sensor Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 46 / 75... -
Page 47: Connecting The "Chiller To Dancer
Connecting the «Chiller To Dancer» The D-Sub connection cable, see chapter 6.3.1 Overview of the connections between the Chiller To Dancer and the CombiDancer II may only be plugged in or unplugged when both devices are switched off. The signal between CombiDancer II and Chiller To Dancer is analog. Using a different D-Sub connection cable or extending the existing cable can lead to faulty data transmission. -
Page 48: Connect The Emission Capacitor To The "Chiller To Dancer
Connect the emission capacitor to the «Chiller To Dancer» 1. Connection to the vacuum pump 2. Connection to the return 3. Connection to the feed 4. Connection from CombiDancer II to emission condenser/vacuum pump Illustration 41: Emission capacitor on the «Chiller To Dancer» 6.8.2... -
Page 49: Filling The Secondary Medium At The "Chiller To Dancer
This also includes pumping the glycol out of the tank. Further information can be found in the Chiller To Dancer manual. The Hettich drain pump set (CH.Z020) can be helpful for pumping out the tank. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx... -
Page 50: First Start
Program – GUI app System Overview Illustration 45: System Overview CombiDancer II Internal to Accessories Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx... -
Page 51: Run Program - Interface
The vortex speed depends on the load and the filling of the sample vessels. The higher the load/filling, the slower the speed should be so that nothing is destroyed/spilled. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 51 / 75... -
Page 52: Creating A Program
Waste 2 – this valve must be closed during the process. It closes the vacuum area from the environment (in the picture – the lower valve). If Waste 1 is not installed, Waste 2 should only be opened when there is no vacuum. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 52 / 75... - Page 53 It is possible to set a temperature of -20°C, but this is at the performance limit of the device. Please note that operation under these conditions is at your own risk. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx...
-
Page 54: Upload To The Device And Start The Program
Additionally displayed: • Vortex speed • Strength of the IR emitter • Which program step is currently being played • Total duration of the program • Error Log Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 54 / 75... -
Page 55: Essential Applications Of The Pump
The vacuum is regulated to the set value. Duration: The process step is terminated after the time has elapsed, even if the set value has not yet been reached. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 55 / 75... -
Page 56: Tips And Tricks For Program Design
The slow venting takes between 3 and 5 minutes, depending on the depth of the vacuum. The process step ends as soon as the time has elapsed. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 56 / 75... - Page 57 When emptying the catchpot or venting the system, residual amounts of solvent can enter the working environment. warning Adequate ventilation of the work area must be ensured. See also chapter 4.4.1 Ventilation valve. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 57 / 75...
-
Page 58: Example - Emptying The Catchpot
Waste 1 remains open / remaining valves remain closed Time: For this process step, 5 seconds are sufficient. The process step ends as soon as the time has elapsed. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 58 / 75... - Page 59 When emptying the catchpot or venting the system, residual amounts of solvent can enter the working environment. warning Adequate ventilation of the work area must be ensured. See also chapter 4.4.1 Ventilation valve. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 59 / 75...
-
Page 60: Example - Emptying The Catchpot With Waste 1 Valve
The process step ends as soon as the time has elapsed. Step 2: Emptying Vortex speed: These values can be taken from the regular evaporation process (previous process Temperatures: step). Pump application: The evaporation process continues. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 60 / 75... - Page 61 When emptying the catchpot or venting the system, residual amounts of solvent can enter the working environment. warning Adequate ventilation of the work area must be ensured. See also chapter 4.4.1 Ventilation valve. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 61 / 75...
-
Page 62: Cleaning And Care
The device and accessories must not be cleaned in dishwashers or autoclaves. Disinfection must always be preceded by cleaning of the relevant components. Observe the concentration and exposure time of the disinfectant according to the manufacturer's instructions. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 62 / 75... -
Page 63: Cleaning And Disinfection Plan
After using cleaning agents, remove any residue by wiping with a damp cloth. The surfaces must be dried immediately after cleaning Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 63 / 75... -
Page 64: Process Area - Vacuum Chamber
Check the sheathing of the cable and sensor for kinks or cuts; the temperature sensor may need to be replaced. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx... -
Page 65: Shaking Plate And Rack
Please make sure that the black anodized layer is not damaged. A damaged anodized layer hinders heat transfer and is therefore detrimental to the process. If the black anodized layer is damaged, it is recommended to replace the rack. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 65 / 75... -
Page 66: Glass Panel
The IR emitter and reflector may only be cleaned by an authorized technician. Improper handling can lead to failure of the IR emitter, bending and/or scratching of the reflector. When reassembling the glass panel, proceed in the reverse order to disassembly. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 66 / 75... -
Page 67: Hose Set, Emission Condenser And Catchpot With Valve
Seals that are still intact can also be cleaned with a damp cloth. The catchpot is made of glass. Care must be taken when handling this part. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 67 / 75... -
Page 68: Maintenance And Service Work
Risk of contamination for the user due to insufficient cleaning or failure to follow cleaning instructions. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 68 / 75... -
Page 69: Maintenance Plan
CI.M150 Ventilation valve CI.M151 Inert gas valve CI.M152 Vortex drive, complete CI.M134 Set of universal centering rings for hose set PC3003/Z CH.M001 Set of O-rings for catchpot Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 69 / 75... -
Page 70: Spare Parts And Accessories
DMSO valve with WAGO connector, PTFE connectors CH.M151 DMSO valve with jack plug, PTFE connectors CH.Z020 Hettich drain pump set CH.Z099 3.0l glycol ready mix in container for the Chiller To Dancer Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 70 / 75... -
Page 71: 10. Malfunctions And Errors
You may get burns if you touch them. Use temperature-resistant protective gloves or allow the Caution CombiDancer II to cool down after switching off. To speed up cooling, open the lid once the vacuum is released. Depending on the sample, consider possible biological (contact) as well as toxic (inhalation) hazards and wear protective gloves and goggles. -
Page 72: Error Description
• • OVERCURRENT_LID Lid is mechanically blocked. Check the lid drive and associated parts and remove any blockage. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 72 / 75... - Page 73 • • System error Reset pump to factory settings and set values according to chapter 6.7.5. • Apply pump default values in the GUI app. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 73 / 75...
-
Page 74: Error Codes
HALL Hall sensor for positioning does not deliver pulses Some error codes can be cleared by pressing “Clear” so that the device is ready for use again. Hettich AG, Seestrasse 204, 8806 Baech, Switzerland IFU_CombiDancer II_en_rev2.0.docx Page 74 / 75... -
Page 75: 11. Disposal
CDII. Chapter 5 The individual operating functions: Information regarding open ventilation valve added. Chapter 4.10 Software update of the CombiDancer II firmware – ATTENTION: After the update, the calibration values are reset to the default settings.
Need help?
Do you have a question about the CombiDancer II and is the answer not in the manual?
Questions and answers