Summary of Contents for iPA ALPHA MUTT 5510A-L4T10
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ALPHA MUTT WITH ® Mobile Universal Trailer Tester Made in USA Set-Up Information • Operator’s Manual • Technical Information For 2 Gen ALPHA MUTT Bench-Top Models ® #5510A-L4T10 #5510A-L4 #5510A-T10 #5510A #5510A-L4RT8 #5510A-RT8 Innovative Products of America Incorporated 234 Tinker Street, Woodstock, NY 12498 ®...
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Congratulations on your recent purchase of an Alpha MUTT from ® Innovative Products of America ® This binder provides information on the following 2 Gen Alpha MUTT ® Bench-Top Model Series units: • #5510A Alpha MUTT Gen) with ABS Bench-Top Model (No Tablet) ®...
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. If there is a feature you wish it had, send us your feedback and ® it may be included in the next update. From all of us at IPA , we thank you for your purchase and wish you and your family the very best ®...
TABLE OF CONTENTS PART 1: INTRODUCTION AND SET-UP Introduction ……………………………………………………………….……………..1-1 Important Safety Information …………………………………………….………….…….. 1-2 Battery Gases, Tester Preparation and Tester/Charger Location ……....... 1-2 General Charger Use ………………………………………………………………………. 1-3 Registering Your Tester’s Warranty …………………………………………....… 1-4 Tester Identification ………………………………………………………………….…….. 1-5 Tester Serial Number Firmware Version Number Software Version Number...
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1.17 Common System Checks ………………………………………………………....1-22 1.18 Common Troubleshooting Solutions ……………………………………………………. 1-23 1.19 Instructions for In- and Out-of-Warranty Repairs ………………………………………. 1-24 PART 2: ELECTRICAL, LIGHTING AND AIR BRAKE TESTING Electrical/Lighting Testing …………………………………………….……...... 2-1 Pretest Checklist Tester Placement Maintain Connectors Cable Testing Procedure Selecting a Circuit …………………………………………….…………………………….
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Inspection Creation Tab ………………………………………………………....4-11 Sample Reports …………………………………………………………………....4.12 PART 5: TECHNICAL INFORMATION Exploded Views ………………………………………………………………….…………. 5-1 Bench-Top Model Body Exploded View Bench-Top Model Faceplate Exploded View Bench-Top Model Base Exploded View Typical Trailer Wiring ………………………………………………………………………. 5-4 Complete Specifications ………………………………………………………....5-5 #5510A Alpha MUTT Gen) with ABS Bench-Top Model ®...
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Please consult your specific model for ® your exact list of included options. This product is backed by a 3-year warranty with 24-hour repair or replace service. Should you run into any issues, please contact IPA directly at 888-786-7899 or email ®...
1.2 Important Safety Information It is important to read, understand and follow all safety messages and instructions printed in this manual and on the equipment before operating. If safety information is not heeded, serious injury or death to the operator or bystanders may occur. Danger Indicates a hazardous situation, if not avoided, will result in death or serious injury.
• Do not smoke, strike a match, place metal tools on battery or cause a spark in the vicinity of the battery. When removing battery cables, remove the ground cable first. • Clean terminals before charging battery. Keep corrosive particles from eyes, nose and mouth. Use baking soda and water to neutralize acid and help eliminate airborne corrosion.
Three-Year Limited Warranty/Return or Replace Policy: The product is covered for three years from the date of original user purchase under the stipulations of the Standard Warranty. The product is warranted to be free from defects in workmanship or material. If there is a defect, IPA will ®...
1.6 Tester Identification Tester Serial Number Located on the front of the tester. Firmware Version Number Displays on the Upper LCD Menu Screen when the tester is powered on. Software Version Number Located on the top right corner of any screen while in the Alpha MUTT App.
1.7 Included Accessories Image Part # Description Included In Gen 12-Button Remote with #MUT2-RM12 All Models Lanyard #5510A-T10 10” Standard Tablet #5700-TAB-AS #5510A-L4T10 #5510A-T10 #CBL-9INUSBMIC Micro USB Cable #5510A-L4T10 #5510A-T10 #5700-RAMMNT-AS Mount for Tablet #5510A-L4T10 #5510A-RT8 #5700-TABRT-AS Rugged Tablet #5510A-L4RT8 #5510A-RT8 #5700-MNTRT-AS2 Mount for Rugged Tablet...
® License Suite 8” Rugged Rugged Tablet, Docking Tablet with Station, Hardware, Bluetooth ® Bluetooth #5510A ® Module, 12” Bluetooth #MUT2-RT8 ® and Standard #5510A-T10 Extension Cable, IPA ® Software Diagnostic Software Suite License PART 1: INTRODUCTION AND SET-UP 1-7...
1.8 Control Panels Electrical Control Panel A. Upper LCD Screen Shows voltage, amperage, ABS readings, circuit settings and system menus. B. Bluetooth Paired Indicator ® Steady blue light indicates paired device. C. Ground Integrity Indicator Solid green LED indicates good ground. Blinking green LED indicates a bad/poor ground. Ground integrity is automatically verified when power is turned on.
M. ABS ECU Power Indicator Indicates health status of ECU circuit by analyzing electronic signature of ABS ECU. N. ABS Signal Quality Indicator Indicates the communication status of ABS computer through proprietary technology. LED colors display the specific status and should be referenced in relationship to the ABS ECU Power and ABS Fault Status indicators.
I. Service-Side Release Brakes Button Exhausts air and releases brakes. J. Service-Side Closed Button Closes Service-Side air. Can be used to initiate Auto Leakdown test when pressed and held simultaneously with Emergency-Side Close button. Lower Panel A. 7-Way Round Pin Cable Test Input For testing the integrity of a 7-way round pin trailer cable.
Left and Ride Side Panels Left Side Right Side A. Shop Air Input A bulk-head air input that is used to connect an air compressor to the Alpha MUTT for testing ® air brakes on a trailer. B. 20 Amp Independent Power Input For connecting external 12V DC 20 amp max.
Pins should be checked for corrosion on both the cable and tester sides. If corrosion is present, clean connectors using ’s patented CLR156 Terminal Cleaners. Then clean the connections using IPA 8035A ®...
Face Shield/Lid The Alpha MUTT Bench-Top Models feature a Face Shield/Lid with dampers for safety and protection. ® To open, unlock the rubber tab by pulling it down and off the bolt. Lift the lid slightly until the auto-opening catches. The lid will slow and rest at an open position with the dampers. To close, pull the lid down gently until it rests on the face’s side walls.
1.10 Auto Shutdown Feature If left inactive for a period of 20 minutes, the Alpha MUTT will enter a Sleep mode and power down. ® • A sound is emitted every 20 seconds during Sleep mode. • Activation of either control knob will cancel Sleep mode. 1.11 Bluetooth ®...
1.13 Tablet can be equipped with a standard 10” tablet, or an 8” military-grade, rugged tablet. Both The Alpha MUTT ® provide leading-edge technology in performance, battery life, screen resolution and security integration. The tablets are available as field-upgrades for models that are purchased without one. Power Volume - + Tablet Buttons...
To access any Alpha MUTT updates, please visit ® http://support.ipatools.com and register an account. There are three options for downloading the IPA Productivity Software Suite: ® Email to Tablet: (Requires email account on tablet) •...
1.14 Updating Firmware may periodically update the firmware for the Alpha MUTT to increase functionality. While we try to ® ® always send out testers with the most up-to-date version of firmware, it is good practice to check for updates before you begin using the tester. From a computer, visit www.support.ipatools.com.
- The Alpha MUTT does not house any internal memory for saving reports. All memory is ® stored on the Tablet. Tablets do feature expandable storage options. Call IPA Tech ® Support for further information on how to expand memory.
ECU. Remove the connections and clean them with the IPA #CLR-90, #CLR-188 and #CLR-250 pin cleaners. Once cleaned, treat ® the electrical connection with IPA Contact Cleaner and Shield. These tools can be found ® #8048 HD Fleet Technician’s Electrical Terminal Maintenance Set.
1.18 Common Troubleshooting Solutions Symptom Possible Cause Solution Remove wires going to cig. socket. If Shorted cig. socket or power 30-Amp fuse keeps blowing. fuse still blows, call Tech Support at connector. 888-786-7899. Main Bluetooth turned off on Ensure Bluetooth is turned on in the ®...
Once a tech-support representative determines the tester needs to be sent in for repair, an RGA # will be assigned along with next step instructions for the customer. NOTE: • Always take at least five pictures of your tester BEFORE sending the tester to the IPA facility. ®...
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Examples of situations and parts not covered by out-of-warranty service: punctured tires, dented sheet metal, standard misuse and abuse, worn-out connectors due to excessive use, water/fire damage. PART 1: INTRODUCTION AND SET-UP 1-25...
PART 2: ELECTRICAL, LIGHTING AND AIR BRAKE TESTING 2.1 Electrical/Lighting Testing The Alpha MUTT is microprocessor controlled and features a special diagnostic firmware designed to ® seamlessly integrate with your preferred methods of testing. The Alpha MUTT will power the selected ®...
2.2 Selecting a Circuit Circuits can be selected for testing manually with the control knob, with the remote control and tablet, or by initiating Auto Cycle mode. Manually Turn the Circuit Control knob to select a circuit. The control knob is automatically set to Ground Integrity when power is turned on.
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Autocycle Mode Autocycle mode automatically tests one circuit at a time in a clockwise rotation. Manually 1. To initiate, access Autocycle mode as a shortcut setting via the Shortcut button, or via the function menu which is located as a submenu in the main system settings. 2.
2.3 Ground Integrity Test Each time the Alpha MUTT is powered on, it automatically runs a Ground Integrity test. A good ground ® to operate a trailer’s electrical system. connection must be established for the Alpha MUTT ® 1. Immediately after powering up, the green lights around the Circuit Control knob will illuminate. 2.
2.4 Fault Indication Open Circuit An open circuit fault warning is triggered when the circuit draws under 4mA of power. The Alpha MUTT ® has a circuit detection resolution of 1mA. (A single LED with an LED bulb will draw 5-7mA of current.) When the Alpha MUTT senses no load, it is often a symptom of a disconnected wire, cut wire, ®...
2.5 Activating Hazard Lights The four-way flashers on the vehicle can be activated manually, with the remote controls or via the tablet. Manually Access Hazard mode as a shortcut setting via the Shortcut button. 12-Button Remote Control Press the Hazards button to activate. Tablet To activate, press the Hazards button on either Classic View or Remote View.
2.6 All Circuits On (Override) Mode All Circuits On mode will engage all electrical circuits at the same time. While short circuit sensing is operational in this mode, if a short circuit is found, the Alpha MUTT will not be able to identify which ®...
2.7 Air Brake Testing Set-Up CHOCK TRAILER WHEELS WARNING!!! DO NOT CONNECT SHOP AIR UNTIL COMPLETING THE TESTING SET-UP PROCEDURE. FAILURE TO FULLY UNDERSTAND THESE WARNINGS CAN RESULT IN MINOR TO SERIOUS INJURY AND POSSIBLY DEATH. NOTE: The Alpha MUTT is equipped with a safety feature which requires the user to acknowledge ®...
2.8 Actuating Air Brakes This feature allows you to see the slacker adjustments and the pushrod travel in real time. Brakes can be activated manually with the remote controls or via the tablet. NOTE: The Alpha MUTT is equipped with a safety feature which requires the user to acknowledge ®...
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Actuate Air Brakes with 12-Button Remote Control 1. Press the E. Air Brake button to charge the Emergency Side to the desired working pressure. 2. Press the S. Air Brake button once to apply the service air brakes. 3. Press the S. Air Brake button again to release the brakes.
2.9 Leakdown Testing Leakdown Testing can be performed manually or through an automatic test which displays pass or fail results. WARNING: DO NOT connect shop air until completing the testing set-up procedure. Failure to fully understand these warnings can result in minor to serious injury and possibly death. NOTE: The Alpha MUTT is equipped with a safety feature which requires the user to acknowledge ®...
Automatic Leakdown Test An Automatic (AUTO) Leakdown Test allows a technician/operator to perform a test with preset pass/fail parameters (time and acceptable psi loss). The Alpha MUTT will conduct the Leakdown Test and display ® results when complete. Refer to the section titled Electrical Inspections for more information. 1.
SUPPORT LINKS AND INFORMATION: If you suspect an issue with the tester’s software or hardware, please call IPA at 888-786-7899 or email tech247@ipatools.com.
NOTE: Turning the control knob clockwise allows you to scroll through each sub-menu. Turning the control knob counterclockwise will back you out one sub-menu at a time. communicates with the trailer’s ABS ECU in real time, via IPA ’s proprietary internal The Alpha MUTT ®...
Accessing Active Faults (Sub-Menu #1) With the ACTIVE FAULTS Sub-Menu 1 selected and the Active SID and FMI codes displayed, turn the control knob clockwise to cycle through fault codes (Fig. 1-A). Press the control knob (Fig. 1-B) to read the Fault Description (Fig. 1-C). ABS AXLE 1LEFT Accessing Stored Faults (Sub-Menu #2) With the STORED FAULTS Sub-Menu 2 selected and the Stored SID and FMI codes displayed, turn...
Review the following pages for basic operation flow and further instructions. For technical assistance, please call 888-786-7899 NOTE: The ABS app provided with the Alpha MUTT was launched in 2019. IPA updates the app ®...
3.4 Failure Mode Identifier (FMI) Assignments The Failure Mode Identifier (FMI) describes the type of failure detected in the subsystem identified by the PID or SID. The FMI and either the PID or SID combine to form a given diagnostic code (see PID 194 for added clarification).
PART 4: USING THE ALPHA MUTT ® 4.1 Alpha MUTT Application Setup ® The Alpha MUTT app can be found on the Home screen of the tablet. Press the icon to launch ® the app. It is designed to be intuitive and easy to use. Review the following pages for basic operation flow and further instructions.
4.2 Menu Bar Screens Home Screen Testing Screen Notes Screen Optional Classic Views for Diagnostics - Swipe right to access Reports Screen Help Screen Settings Screen (Multiple) Inspection Creator Screen Sideswipe for alternate screens 4-2 PART 4: USING THE ALPHA MUTT ®...
4.3 Diagnostic Controls A. Stop/Reset Report Press once during diagnostics to stop report before completion. Press again to clear all diagnostics reported. B. Notes Press to log a note with report. Notes can be viewed on the Notes List page or on the report once completed.
4.4 Electrical Inspections The Alpha MUTT app performs wireless diagnostic electrical tests and PM inspections. It includes an ® Inspection Creation feature which allows users to create custom DOT and PM inspections and generates, stores and shares reports via email. Sharing reports requires an email account to be set up on the tablet. 1.
Pass Result 1. If all circuits pass inspection, the app will prompt you to perform a visual walk-around inspection. 2. Select ALL CIRCUITS ON. Walk around the vehicle to visually ensure all bulbs/lamps are illuminated. 3. Once confirmed, press the PASS switch next to the darkened SUBMIT REPORT button.
Fail Result 1. If some or all circuits fail, the app will prompt you to troubleshoot or finalize the inspection. Once a FAILED result is found, you have four options to proceed: A: Troubleshoot the failed circuits. B: Save the inspection and test again. C: Save and test a new trailer.
4.5 DOT/PM Inspections 1. With the Alpha MUTT powered on, ensure it is ® paired with the tablet via Bluetooth . Select DOT/PM ® INSPECTIONS from the main menu. 2. Turn the desired Test Methods ON or OFF with each toggle switch.
Truck Inspection Controls A. Inspection Categories Standard DOT/PM Inspection categories; editable in Inspection Creation tab. B. Inspection Results Standard DOT/PM Inspection-result categories. Press anywhere in box to toggle on/off. C. Comments Comments can be added per line by pressing ADD COMMENT and entering desired text in the pop-up window.
Trailer Inspection Controls A. Inspection Categories Standard DOT/PM Inspection categories; editable in Inspection Creation tab. B. Inspection Results Standard DOT/PM Inspection-result categories. Press anywhere in box to toggle on/off. C. Comments Comments can be added per line by pressing ADD COMMENT and entering desired text in the pop-up window.
4.6 Saved Reports 1. Reports generated through the Alpha MUTT ® can be found in the Reports tab on the left side of the screen. 2. To toggle between Electrical and Inspection Reports, press the button in the bottom right corner. 3.
4.7 Inspection Creator Tab The Alpha MUTT app allows users to create custom inspections using default templates and select ® which inspections will appear when initializing an inspection. 1. To begin, select the INSPECTION CREATOR tab from the left side menu. 2.
4.8 Sample Reports Alpha MUTT Diagnostic Report ® (Software Field Title Inserted Info from app allows for user App Version: Version: 1.2.63 uploaded logos) Report Created: 4/1//2020 Company Name: Time Stamp: 03:08:48 PM Address 234 Tinker Street User Id: Admin Phone Number: 845-679-4500 VIN:...
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VEHICLE HISTORY RECORD UNIT #: REPAIR ORDER # VEHICLE TYPE: Trailer MOTOR CARRIER OPERATOR NAME: Innovative Products of America STREET: 234 Tinker St CITY, STATE/PROVINCE, ZIP CODE: Woodstock, N.Y., 12498 LICENSE PLATE NUMBER/STATE: 3456JK LOCATION: Woodstock VIN: XXXXXX HUB READING: HOURS: OWNER OF VEHICLE: QUALIFIED INSPECTORS NAME:...
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6. Safe Loading A. Part(S) of vehicle or conditions of loading such that the spare tire or any part of the load damage can fall onto the roadway B. Protection against shifting cargo C. Container securement devices on intermodal equipment 7.
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VEHICLE HISTORY RECORD UNIT #: REPAIR ORDER # VEHICLE TYPE: Trailer MOTOR CARRIER OPERATOR NAME: Innovative Products of America STREET: 234 Tinker St CITY, STATE/PROVINCE, ZIP CODE: Woodstock, N.Y., 12498 LICENSE PLATE NUMBER/STATE: 3456 LOCATION: Woodstock VIN: XXXXXX HUB READING: HOURS: OWNER OF VEHICLE: QUALIFIED INSPECTORS NAME:...
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B. Inspect & Lubricate All Doors, Door Hinges C. Lubricate Roll Up Door, Rollers, Hinges & Latch 10. Brakes A. Air Leaks, Valve Operation B. Missing/Loose Components C. Lubricate Cams & Slack Adjuster Zerks D. Adjust Brakes. 1 1/2" Max Travel E.
PART 5: TECHNICAL INFORMATION 5.1 Exploded Views Bench-Top Model Body Exploded View ITEM PART # DESCRIPTION 005705-2R 5705 BACK MUT-EXTPWR2-AS EXT POWER 7900AP-2640-AS STONE FILTER AIR IN HDL0011-AS2 5705 SIDE HANDLE BUZ-AS2 PIEZO 1” RECESSED FOOT W/ WASHER RFB0001 005705-13R OBD PLATE 005700-OBD2M OBD2 MALE CONNECTOR...
Bench-Top Model Faceplate Exploded View ITEM PART # DESCRIPTION 005710-1RED 5710 FACE RED PWDCOAT KMUT-CAS-5600 MAIN BOARD KMUT-CAS-5600B SECONDARY/AIR BOARD PCB0028-1AS AUXILIARY FUNCTION SWITCHBOARD PCB0028-2AS EMERGENCY FUNCTION SWITCHBOARD PCB0028-3AS SERVICE FUNCTION SWITCHBOARD RLY16 POWER RELAY 007900K-35ANT RF ANTENNA 18” MALE TO FEMALE USB-A CBL-USB18MF MUT-REG-AS REGULATOR VALVE...
Bench-Top Model Base Exploded View ITEM PART # DESCRIPTION CBL-USB3FTMF USB PORT/CABLE 005705-1R 5705 BASE 7900K-13A CHASSIS GROUND JACK 7900K-8Z 7 WAY ROUND MUT-AIROUT-AS BULKHEAD ASSEMBLY SERIAL TAG UNIT SERIAL NUMBER 005700-5R ACCESS PANEL MUT-SOLX-AS 2 WAY SOLENOID PART 5: TECHNICAL INFORMATION 5-3...
5.2 Typical Trailer Wiring The standard wirings pictured below are viewed from both the front of the socket and the plug. Not all trailers/vehicles are wired to these standards. The use of an electrical circuit tester is necessary to ensure proper match of vehicle’s wiring to trailer’s wiring. On some trailers with 6-way round plugs, the 12V wire and electric brake wire may be reversed (particularly horse trailers).
#5700-TAB-AS Standard Tablet Specifications • Android 8.0 Operating System • 10.1” Touch Screen • WXGA (1920 x 1200) Display Resolution • 16GB Memory • Micro USB 20. Port • V.4.2 Bluetooth ® • Li-Polymer Battery with Up to 13 hrs. Life •...
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