iPA SMART MUTT 9004A Operator's Manual

Mobile universal trailer tester
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Mobile Universal Trailer Tester
#9004A SMART MUTT
®
OPERATOR'S MANUAL
Uses Internal 12 Volt Motorcycle Battery.
Tests Trailers Using 7 Spade, 6 Round, 5 and 4 Pin Type Connections.
© 2012 Innovative Products of America®, Incorporated. All
Innovative Products of America
Incorporated
®
rights reserved. This material may not be reproduced, dis-
888-786-7899 | www.ipatools.com
played, modified or distributed without the express prior
written permission of the copyright holder. For permission,
234 Tinker Street, Woodstock, NY 12498
contact info@ipatools.com.

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Summary of Contents for iPA SMART MUTT 9004A

  • Page 1 Mobile Universal Trailer Tester #9004A SMART MUTT ® OPERATOR’S MANUAL Uses Internal 12 Volt Motorcycle Battery. Tests Trailers Using 7 Spade, 6 Round, 5 and 4 Pin Type Connections. © 2012 Innovative Products of America®, Incorporated. All Innovative Products of America Incorporated ®...
  • Page 2 LETTER FROM THE PRESIDENT OF IPA My name is Peter Vinci and I am the president of IPA®. I would like to first thank you for your interest in IPA®’s product line and share my commitment to you, our products and our policies.
  • Page 3 9004A SMART MUTT PARTS ® ANTENNA WIRE ASSEMBLY 30 AMP AMMETER GAUGE CONTROL KNOB CARRYING HANDLE 7 WAY FLAT/SPADE SOCKET FUSE HOLDER (30 AMP ATO/ATC) POWER SWITCH TRICKLE CHARGE INPUT REMOTE CONTROL FOB REMOTE CONTROL FOB BATTERY 7 WAY FLAT TO 6 ROUND & 4/5 FLAT ADAPTER 500 mA/12V TRICKLE CHARGER PLUG USE THE REFERENCE NUMBERS PROVIDED WHEN ORDERING PRODUCTS &...
  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS IT IS IMPORTANT TO READ, UNDERSTAND AND FOLLOW ALL SAFETY MESSAGES AND INSTRUCTIONS PRINTED IN THIS MANUAL AND ON THE EQUIPMENT BEFORE OPERATING. IF SAFETY INFORMATION IS NOT HEEDED, SERIOUS INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS MAY OCCUR.
  • Page 5: Risk Of Explosion

    BATTERY GASES, TESTER PREPARATION AND TESTER/CHARGER LOCATION RISK OF EXPLOSION • Gases produced by a battery are highly explosive. • Wear safety goggles and protective clothing, both users and bystanders. • Use in an area having at least four air changes per hour. •...
  • Page 6: Specifications

    GENERAL CHARGER USE RISK OF ELECTRIC SHOCK AND FIRE • Before connecting power cord to charger, make sure controls are set to off. DC POWER ONLY • DC power only. • Do not plug directly into AC wall outlet. Do not plug directly into AC wall outlet •...
  • Page 7: Quick Start-Up Guide

    INTERNAL BATTERY REQUIREMENTS: (Battery not included) • Internal Battery Dimensions: H: 5 3/4” L: 5 7/8” W: 3 3/8” (YUASA YTX14 or similar) • Battery Type: Lead Acid • Battery Protection: Inline 30 Amp Fuse for Overcharge Current Protection • Tester Output: Maximum output to trailer 20 Amps •...
  • Page 8: Functional Descriptions

    AVOID MISDIAGNOSIS: • Before attaching to trailer connector, make sure all sockets and pins are clean and tight. Any loose or corroded connector may cause a misdiagnosis. • Use a well-charged battery. (10 Amp max. charge rate) LOW VOLTAGE POWER CUT OUT: If the input battery voltage to the MUTT drops below 11 volts at any time during testing, ®...
  • Page 9 C. AUTO CYCLE INDICATOR (Fig. 2) Illuminates when Auto Cycle is engaged. Auto Cycle Mode cycles through all circuits in 5 second intervals in a clockwise rotation. To enter Auto Cycle mode, press indicator knob once. To disable Auto Cycle Mode, depress or rotate the control knob. D.
  • Page 10 TRAILER CONFIGURATION SET-UP The 9004A Smart MUTT is a microprocessor controlled diagnostic trailer tester specifi- cally designed for testing lights and electric brakes on trailers with 4, 5, 6 Round pin and 7 Spade Pin type connections. Every time you power up the tester, the internal com- puter wants to know which type of trailer connection you are testing.
  • Page 11: Auto Cycle Mode

    your 7 pin connections first, then the trailer). If you do not have ground integrity, the SMART MUTT cannot continue normal testing functions until a solid ground is established. ® • After the ground integrity test, the control knob (Fig. 2-A) may be rotated in either direction to select a circuit to diagnose.
  • Page 12: Remote Functions

    REMOTE FUNCTIONS Fig. 4 - REMOTE CONTROL REMOTE PROGRAMMING With MUTT in the Off position, hold the large button (Fig. 4-2) ® of the remote while simultaneously turning the MUTT power On. ® Release after 2 seconds. The remote is now programmed. HOW TO USE THE WIRELESS REMOTE REMOTE MODE Follow instructions of Manual Testing Mode section prior to using the remote.
  • Page 13: Warning Indicators

    WARNING INDICATORS Explanation of the diagnostic functions of the warning indicators. Fig. 6- Power Warning Indicators POWER WARNING INDICATORS VOLTAGE INDICATOR (Fig. 6) • Changes colors from green, to yellow, to red as battery voltage drops. When the battery supply voltage drops to 11V or less, the MUTT shuts down power to all ®...
  • Page 14: Maintenance

    OPEN CIRCUIT WARNING INDICATOR (Fig. 6) The MUTT will identify open circuits when a load is not found within the selected ® circuit. The MUTT will identify circuits with loads between 100mA and 20 Amp DC as ® a healthy circuit. A circuit without a load or a load less than 100mA will be identified as an open circuit.
  • Page 15: Typical Trailer Wiring

    TYPICAL TRAILER WIRING NOTE: Not all trailers/vehicles are wired to this standard. The use of an electrical circuit tester is necessary to ensure proper match of vehicle’s wiring to trailer’s wiring. On the 6 way plugs, the 12V wire and electric brake wire may be reversed on some trailers (particularly horse trailers).
  • Page 16 Innovative Products of America Incorporated will ® repair or replace the product within 24 working hours after it is received by the IPA Repair ® Service Center. In the event it is determined that the product has been tampered with, or altered in any way, the warranty is void and all claims against the product will not be honored.

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