Tronair 02-1256C0111 Operation & Service Manual
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Tronair 02-1256C0111 Operation & Service Manual

12 ton (10.88 metric ton) single stage jack
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OPERATION & SERVICE MANUAL
Models: 02-1256C0111
02A1256C0111 (with Air Pump)
12 Ton (10.88 Metric Ton)
Single Stage Jack
05/2021 - Rev. 02
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-1256C0111

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-1256C0111 02A1256C0111 (with Air Pump) 12 Ton (10.88 Metric Ton) Single Stage Jack 05/2021 - Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2008 Original Release 05/2021 Major revision...
  • Page 3 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING and DANGER SIGNS ........................
  • Page 4 12 Ton (10.88 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.

  • Page 7: Numerical Values

    Hydraulic Extension......32.25 in (81.92 cm) Maximum Height Obtainable ... 102.25 in (259.72 cm) Weight 02-1256C0111 ......284 lbs (129 kg) 02A1256C0111 ......299 lbs (135 kg) Pressure Relief Setting ....3250 + 300/-0 psig (224+21/-0 bar) Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 05/2021 | Rev.
  • Page 9 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring...
  • Page 10 Hydraulic Extension......32.25 in (81.92 cm) Maximum Height Obtainable ... 102.25 in (259.72 cm) Weight 02-1256C0111 ......284 lbs (129 kg) 02A1256C0111 ......299 lbs (135 kg) TRANSPORTATION Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support.

  • Page 11: Troubleshooting

    Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack TROUBLE SHOOTING RAM WILL NOT RISE OR RISES ERRATICALLY Probable Cause Corrective Action High pressure leaks (at joint, plugs or tubing) Re-tighten or repair Open release valve. Pump rapidly to dislodge...
  • Page 12 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack 10.0 MAINTENANCE 10.1 GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.

  • Page 13: Parts List

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 14 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2021 | Rev. 02 Page | 11...
  • Page 15 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 05/2021 | Rev. 02 Page | 12...
  • Page 16 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1300-25200 PIN, 1/4 X 2 LONG, ROLL HJ-225-04...
  • Page 17 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10962-Z1 Z-10962-A1 Z-10962-81 BASE ASSEMBLY, 5 TON TRIPOD...
  • Page 18 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List – 02-1256C0111 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description ASSEMBLY, JACK, TRIPOD “CE” 12 TON...
  • Page 19 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List – 02A1256C0111 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description ASSEMBLY, JACK, TRIPOD “CE” 12 TON...
  • Page 20 Models: 02-1256C0111 & 02A1256C0111 12 Ton (10.88 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3792 Kit, Reservoir Replacement; consists of: N-2205-02-S Plug, Hollow Hex...
  • Page 21 APPENDIX I Hydraulic Schematic...
  • Page 23 Hydraulic Schematic – 02-1256C0111...
  • Page 24 Hydraulic Schematic – 02-1256C0111...
  • Page 25 APPENDIX II Air Pump Manufacturer Data...
  • Page 53 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 55 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...

  • Page 57: Installation Instructions

    3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 58 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
  • Page 59 APPENDIX V Declaration of Conformity...
  • Page 60 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...

  • Page 61: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-1256C0111 02A1256C0111 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 63 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 77 APPENDIX VI Maintenance Schedule...

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02a1256c0111

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