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OPERATION & SERVICE MANUAL
Models:
02-1036C0111 02A1036C0111
02B1036C0111 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
07/2018 - Rev. 05
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com
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Summary of Contents for Tronair 02-1036C0111
- Page 1 OPERATION & SERVICE MANUAL Models: 02-1036C0111 02A1036C0111 02B1036C0111 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 07/2018 - Rev. 05 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 12/2004 7.4.2 added warning and illustrations 09/2006 Major Revision 01/2007 Modified Parts Lists 07/2018 Major Revision...
- Page 3 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................
- Page 4 10 Ton (9 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
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Page 6: Installation
Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. -
Page 7: Numerical Values
Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut. - Page 8 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack OPERATING INSTRUCTIONS (continued) 6.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Raise mechanical extension as close to aircraft jack pad as possible.
- Page 9 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring...
- Page 10 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Operate the pump using the handle, or by holding the lever on the air valve if equipped with an air pump. Lower ram locknuts as aircraft is raised.
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Page 11: Troubleshooting
Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston Damaged backup ring, o-ring, piston or Replace pump or pump body pump body External fluid leakage at Damaged o-ring, backup ring or inner Remove ram(s) as a unit from cylinder. -
Page 12: Maintenance Schedule
Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. - Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 14: Parts List
Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1061-02 Kit, Reservoir Replacement; consists of: N-2653-01-S-B Elbow, 90... - Page 15 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4585 Kit, Jack Weldment H-1009-01 Assembly, Handle...
- Page 16 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, 90 Male, SAE #6 x ¼ Hose TF-1043-06*18.0...
- Page 17 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2653-01-S-B Elbow, 90 Male ¼ Hose x SAE #4...
- Page 18 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-06*18.0 Assembly, Hose, 18" long G-1202-1055 Stopnut, 1/4-28 Elastic...
- Page 19 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-553 Ring, Ram Protection H-2331 Stopnut G-1151-107206 Screw, Socket Head Cap, 3/8-16 x 3/4"...
- Page 20 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List - Spring Loaded Caster Option Item Part Number Description G-1203-1105 Jamnut, -18 Elastic G-1250-1100N Flatwasher, Narrow Z-3096-02-01 Weldment, Tube H-1128-02 Spring, Compression Flatwasher, Wide G-1250-1100W...
- Page 21 APPENDIX I Hydraulic Schematic...
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Page 23: Hydraulic Schematic
Hydraulic Schematic... - Page 25 APPENDIX II Haskel Air Pump Manufacturer Data...
- Page 53 APPENDIX III Declaration of Conformity...
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Page 55: Declaration Of Conformity
Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558... - Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 71 APPENDIX V Maintenance Schedule...
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